3D printed phantom with 12 000 submillimeter lesions to improve efficiency in CT detectability assessment.

BACKGROUND: The detectability performance of a CT scanner is difficult to precisely quantify when nonlinearities are present in reconstruction. An efficient detectability assessment method that is sensitive to small effects of dose and scanner settings is desirable. We previously proposed a method using a search challenge instrument: a phantom is embedded with hundreds of lesions at random locations, and a model observer is used to detect lesions. Preliminary tests in simulation and a prototype showed promising results. PURPOSE: In this work, we fabricated a full-size search challenge phantom with design updates, including changes to lesion size, contrast, and number, and studied our implementation by comparing the lesion detectability from a nonprewhitening (NPW) model observer between different reconstructions at different exposure levels, and by estimating the instrument sensitivity to detect changes in dose. METHODS: Designed to fit into QRM anthropomorphic phantoms, our search challenge phantom is a cylindrical insert 10 cm wide and 4 cm thick, embedded with 12 000 lesions (nominal width of 0.6 mm, height of 0.8 mm, and contrast of -350 HU), and was fabricated using PixelPrint, a 3D printing technique. The insert was scanned alone at a high dose to assess printing accuracy. To evaluate lesion detectability, the insert was placed in a QRM thorax phantom and scanned from 50 to 625 mAs with increments of 25 mAs, once per exposure level, and the average of all exposure levels was used as high-dose reference. Scans were reconstructed with three different settings: filtered-backprojection (FBP) with Br40 and Br59, and Sinogram Affirmed Iterative Reconstruction (SAFIRE) with strength level 5 and Br59 kernel. An NPW model observer was used to search for lesions, and detection performance of different settings were compared using area under the exponential transform of free response ROC curve (AUC). Using propagation of uncertainty, the sensitivity to changes in dose was estimated by the percent change in exposure due to one standard deviation of AUC, measured from 5 repeat scans at 100, 200, 300, and 400 mAs. RESULTS: The printed insert lesions had an average position error of 0.20 mm compared to printing reference. As the exposure level increases from 50 mAs to 625 mAs, the lesion detectability AUCs increase from 0.38 to 0.92, 0.42 to 0.98, and 0.41 to 0.97 for FBP Br40, FBP Br59, and SAFIRE Br59, respectively, with a lower rate of increase at higher exposure level. FBP Br59 performed best with AUC 0.01 higher than SAFIRE Br59 on average and 0.07 higher than FBP Br40 (all P < 0.001). The standard deviation of AUC was less than 0.006, and the sensitivity to detect changes in mAs was within 2% for FBP Br59. CONCLUSIONS: Our 3D-printed search challenge phantom with 12 000 submillimeter lesions, together with an NPW model observer, provide an efficient CT detectability assessment method that is sensitive to subtle effects in reconstruction and is sensitive to small changes in dose.

Improvements in dose efficiency with high resolution scan modes in photon counting CT.

For the detection of very small objects, high resolution detectors are expected to provide higher dose efficiency. We assessed this impact of increased resolution on a clinical photon counting detector CT (PCD-CT) by comparing its detectability in high resolution and standard resolution (with 2×2 binning and larger focal spot) modes. A 50µm-thin metal wire was placed in a thorax phantom and scanned in both modes at three exposure levels (12, 15, and 18 mAs); acquired data were reconstructed with three reconstruction kernels (Br40, Br68, and Br76, from smooth to sharp). A scanning nonprewhitening model observer searched for the wire location within each slice independently. Detection performance was quantified as area under the exponential transform of the free response ROC curve. The high-resolution mode had the mean AUCs at 18 mAs of 0.45, 0.49, and 0.65 for Br40, Br68, and Br76, respectively, which were 2 times, 3.6 times, and 4.6 times those of the standard resolution mode. The high-resolution mode achieved greater AUC at 12 mAs than the standard resolution mode at 18 mAs for every reconstruction kernel, but improvements were larger at sharper kernels. The results are consistent with the greater suppression of noise aliasing expected at higher frequencies with high resolution CT. This work illustrates that PCD-CT can provide large dose efficiency gains for detection tasks of small, high contrast lesions.

Fluid-filled dynamic bowtie filter: Description and comparison with other modulators.

PURPOSE: A dynamic bowtie filter can modulate flux along both fan and view angles for reduced patient dose, scatter, and required photon flux, which is especially important for photon counting detectors (PCDs). Among the proposed dynamic bowtie designs, the piecewise-linear attenuator (Hsieh and Pelc, Med Phys. 2013;40:031910) offers more flexibility than conventional filters, but relies on analog positioning of a limited number of wedges. In this work, we study our previously proposed dynamic attenuator design, the fluid-filled dynamic bowtie filter (FDBF) that has digital control. Specifically, we use computer simulations to study fluence modulation, reconstructed image noise, and radiation dose and to compare it to other attenuators. FDBF is an array of small channels each of which, if it can be filled with dense fluid or emptied quickly, has a binary effect on the flux. The cumulative attenuation from each channel along the x-ray path contributes to the FDBF total attenuation. METHODS: An algorithm is proposed for selecting which FDBF channels should be filled. Two optimization metrics are considered: minimizing the maximum-count-rate for PCDs and minimizing peak-variance for energy-integrating detectors (EIDs) at fixed radiation dose (for optimizing dose efficiency). Using simulated chest, abdomen, and shoulder data, the performance is compared with a conventional bowtie and a piecewise-linear attenuator. For minimizing peak-variance, a perfect-attenuator (hypothetical filter capable of adjusting the fluence of each ray individually) and flat-variance attenuator are also included in the comparison. Two possible fluids, solutions of zinc bromide and gadolinium chloride, were tested. RESULTS: To obtain the same SNR as routine clinical protocols, the proposed FDBF reduces the maximum-count-rate (across projection data, averaged over the test objects) of PCDs to 1.2 Mcps/mm2 , which is 55.8 and 3.3 times lower than the max-count-rate of the conventional bowtie and the piecewise-linear bowtie, respectively. (Averaged across objects for FDBF, the max-count-rate without object and FDBF is 2063.5 Mcps/mm2 , and the max-count-rate with object without FDBF is 749.8 Mcps/mm2 .) Moreover, for the peak-variance analysis, the FDBF can reduce entrance-energy-fluence (sum of energy incident on objects, used as a surrogate for dose) to 34% of the entrance-energy-fluence from the conventional filter on average while achieving the same peak noise level. Its entrance-energy-fluence reduction performance is only 7% worse than the perfect-attenuator on average and is 13% better than the piecewise-linear filter for chest and shoulder. Furthermore, the noise-map in reconstructed image domain from the FDBF is more uniform than the piecewise-linear filter, with 3 times less variation across the object. For the dose reduction task, the zinc bromide solution performed slightly poorer than stainless steel but was better than the gadolinium chloride solution. CONCLUSIONS: The FDBF allows finer control over flux distribution compared to piecewise-linear and conventional bowtie filters. It can reduce the required maximum-count-rate for PCDs to a level achievable by current detector designs and offers a high dose reduction factor.

A prototype piecewise-linear dynamic attenuator.

The piecewise-linear dynamic attenuator has been proposed as a mechanism in CT scanning for personalizing the x-ray illumination on a patient- and application-specific basis. Previous simulations have shown benefits in image quality, scatter, and dose objectives. We report on the first prototype implementation. This prototype is reduced in scale and speed and is integrated into a tabletop CT system with a smaller field of view (25 cm) and longer scan time (42 s) compared to a clinical system. Stainless steel wedges were machined and affixed to linear actuators, which were in turn held secure by a frame built using rapid prototyping technologies. The actuators were computer-controlled, with characteristic noise of about 100 microns. Simulations suggest that in a clinical setting, the impact of actuator noise could lead to artifacts of only 1 HU. Ring artifacts were minimized by careful design of the wedges. A water beam hardening correction was applied and the scan was collimated to reduce scatter. We scanned a 16 cm water cylinder phantom as well as an anthropomorphic pediatric phantom. The artifacts present in reconstructed images are comparable to artifacts normally seen with this tabletop system. Compared to a flat-field reference scan, increased detectability at reduced dose is shown and streaking is reduced. Artifacts are modest in our images and further refinement is possible. Issues of mechanical speed and stability in the challenging clinical CT environment will be addressed in a future design.