High-Index NiO Particle Synthesis in Alkali Chloride Salts: Nonclassical Crystallization Pathways and Thermally-Induced Surface Restructuring.

The formation mechanism(s) of high-index facets in metal oxides is not widely understood but remains a topic of interest owing to the challenges of stabilizing high-energy surfaces. These metal oxide crystal surfaces are expected to provide unique physicochemical characteristics; therefore, understanding crystallization pathways may enable the rational design of materials with controlled properties. Here the crystallization of NiO via thermal decomposition of a nickel source in excess of alkali chlorides is examined, focusing on KCl, which produces trapezohedral NiO (311) particles that are difficult to achieve through alternative methods. Trapezohedral NiO crystals are confirmed to grow via a molten eutectic where NiO nucleation is followed by nonclassical crystallization through processes resembling colloidal assembly. Aggregates comprised of NiO nanocrystals form mesostructures that ripen with heating time and exhibit fewer grain boundaries as they transition into single-crystalline particles. At temperatures higher than those of NiO crystallization, there is a restructuring of (311) facets into microfacets exposing (111) and (100) surfaces. These findings illustrate the complex crystallization processes taking place during molten salt synthesis. The ability to generate metal oxide particles with high-index facets has the potential to be a more generalized approach to unlock the physicochemical properties of materials for diverse applications.

Local Ordering of Molten Salts at NiO Crystal Interfaces Promotes High-Index Faceting.

Given the strong influence of surface structure on the reactivity of heterogeneous catalysts, understanding the mechanisms that control crystal morphology is an important component of designing catalytic materials with targeted shape and functionality. Herein, we employ density functional theory to examine the impact of growth media on NiO crystal faceting in line with experimental findings, showing that molten-salt synthesis in alkali chlorides (KCl, LiCl, and NaCl) imposes shape selectivity on NiO particles. We find that the production of NiO octahedra is attributed to the dissociative adsorption of H2 O, whereas the formation of trapezohedral particles is associated with the control of the growth kinetics exerted by ordered salt structures on high-index facets. To our knowledge, this is the first observation that growth inhibition of metal-oxide facets occurs by a localized ordering of molten salts at the crystal-solvent interface. These findings provide new molecular-level insight on kinetics and thermodynamics of molten-salt synthesis as a predictive route to shape-engineer metal-oxide crystals.

Synthesis of NiO Crystals Exposing Stable High-Index Facets.

Metal oxides exposing high-index facets are potentially impactful in catalysis and adsorption processes owing to under-coordinated ions and polarities that alter their interfacial properties compared to low-index facets. Here, we report molten-salt syntheses of NiO particles exposing a variety of crystal facets. We show that for a given anion (nitrate or chloride), the alkali cation has a notable impact on the formation of crystals exposing {311}, {611}, {100}, and {111} faces. Based on a parametric analysis of synthesis conditions, we postulate that the crystallization mechanism is governed by the formation of growth units consisting of NiII complexes whose coordination numbers are determined by temperature and the selection of anion (associated to the coordination sphere) and alkali cation (associated with the outer coordination sphere). Notably, our findings reveal that high-index facets are particularly favored in chloride media and are stable under prolonged periods of catalysis and steaming.

Real-time plasmon spectroscopy study of the solid-state oxidation and Kirkendall void formation in copper nanoparticles.

Oxidation and corrosion reactions have a major effect on the application of non-noble metals. Kinetic information and simple theoretical models are often insufficient for describing such processes in metals at the nanoscale, particularly in cases involving formation of internal voids (nano Kirkendall effect, NKE) during oxidation. Here we study the kinetics of solid-state oxidation of chemically-grown copper nanoparticles (NPs) by in situ localized surface plasmon resonance (LSPR) spectroscopy during isothermal annealing in the range 110-170 °C. We show that LSPR spectroscopy is highly effective in kinetic studies of such systems, enabling convenient in situ real-time measurements during oxidation. Change of the LSPR spectra throughout the oxidation follows a common pattern, observed for different temperatures, NP sizes and substrates. The well-defined initial Cu NP surface plasmon (SP) band red-shifts continuously with oxidation, while the extinction intensity initially increases to reach a maximum value at a characteristic oxidation time τ, after which the SP intensity continuously drops. The characteristic time τ is used as a scaling parameter for the kinetic analysis. Evolution of the SP wavelength and extinction intensity during oxidation at different temperatures follows the same kinetics when the oxidation time is normalized to τ, thus pointing to a general oxidation mechanism. The characteristic time τ is used to estimate the activation energy of the process, determined to be 144 ± 6 kJ mol-1, similar to previously reported values for high-temperature Cu thermal oxidation. The central role of the NKE in the solid-state oxidation process is revealed by electron microscopy, while formation of Cu2O as the major oxidation product is established by X-ray diffraction, XPS, and electrochemical measurements. The results indicate a transition of the oxidation mechanism from a Valensi-Carter (VC) to NKE mechanism with the degree of oxidation. To interpret the optical evolution during oxidation, Mie scattering solutions for metal core-oxide shell spherical particles are computed, considering formation of Kirkendall voids. The model calculations are in agreement with the experimental results, showing that the large red-shift of the LSPR band during oxidation is the result of Kirkendall voiding, thus establishing the major role of the NKE in determining the optical behavior of such systems.

Refractive Index Sensing Using Visible Electromagnetic Resonances of Supported Cu2O Particles.

Plasmonic metal nanostructures, in colloidal or surface-supported forms, have been extensively studied in the context of metamaterials design and applications, in particular as refractometric sensing platforms. Recently, high refractive index (high-n) dielectric subwavelength structures have been experimentally shown to support strong Mie scattering resonances, predicted to exhibit analogous refractive index sensing capabilities. Here we present the first experimental demonstration of the use of supported high-n dielectric nano/microparticle ensembles as refractive index sensing platforms, using cuprous oxide as a model high-n material. Single-crystalline Cu2O particles were deposited on transparent substrates using a chemical deposition scheme, showing well-defined electric and magnetic dipolar resonances (EDR and MDR, respectively) in the visible range, which change in intensity and wavelength upon changing the medium refractive index (nm). The significant modulation of the MDR intensity when nm is modified appears to be the most valuable empirical sensing parameter. The Mie scattering properties of Cu2O particles, particularly the spectral dependence of the MDR on nm, are theoretically modeled to support the experimental observations. MDR extinction changes (i.e., refractive index sensitivity) per particle are >100 times higher compared to localized surface plasmon resonance (LSPR) changes in supported Au nanoislands, encouraging the evaluation of Cu2O and other high-n dielectric particles and sensing modes in order to improve the sensitivity in optical (bio)sensing applications.

pH-Dependent Galvanic Replacement of Supported and Colloidal Cu2O Nanocrystals with Gold and Palladium.

Galvanic replacement reactions (GRRs) on nanoparticles (NPs) are typically performed between two metals, i.e., a solid metal NP and a replacing salt solution of a more noble metal. The solution pH in GRRs is commonly considered an irrelevant parameter. Yet, the solution pH plays a major role in GRRs involving metal oxide NPs. Here, Cu(2)O nanocrystals (NCs) are studied as galvanic replacement (GR) precursors, undergoing replacement by gold and palladium, with the resulting nanostructures showing a strong dependence on the pH of the replacing metal salt solution. GRRs are reported for the first time on supported (chemically deposited) oxide NCs and the results are compared with those obtained with corresponding colloidal systems. Control of the pH enables production of different nanostructures, from metal-decorated Cu(2)O NCs to uniformly coated Cu(2)O-in-metal (Cu(2)O@Me) core-shell nanoarchitectures. Improved metal nucleation efficiencies at low pHs are attributed to changes in the Cu(2)O surface charge resulting from protonation of the oxide surface. GR followed by etching of the Cu(2)O cores provides metal nanocages that collapse upon drying; the latter is prevented using a sol-gel silica overlayer stabilizing the metal nanocages. Metal-replaced Cu(2)O NCs and their corresponding stabilized nanostructures may be useful as photocatalysts, electrocatalysts, and nanosensors.

Chemical deposition of Cu(2)O nanocrystals with precise morphology control.

Copper(I) oxide nanoparticles (NPs) are emerging as a technologically important material, with applications ranging from antibacterial and fungicidal agents to photocatalysis. It is well established that the activity of Cu2O NPs is dependent on their crystalline morphology. Here we describe direct preparation of Cu2O nanocrystals (NCs) on various substrates by chemical deposition (CD), without the need of additives, achieving precise control over the NC morphology. The substrates are preactivated by gold seeding and treated with deposition solutions comprising copper sulfate, formaldehyde, NaOH, and citrate as a complexant. Production of NC deposits ranging from complete cubes to complete octahedra is demonstrated, as well as a full set of intermediate morphologies, i.e., truncated octahedra, cuboctahedra, and truncated cubes. The NC morphology is defined by the NaOH and complexant concentrations in the deposition solution, attributed to competitive adsorption of citrate and hydroxide anions on the Cu2O {100} and {111} crystal faces and selective stabilization of these faces. A sequential deposition scheme, i.e., Cu2O deposition on pregrown Cu2O NCs of a different morphology, is also presented. The full range of morphologies can be produced by controlling the deposition times in the two solutions, promoting the cubic and octahedral crystal habits. Growth rates in the ⟨100⟩ and ⟨111⟩ directions for the two solutions are estimated. The Cu2O NCs are characterized by SEM, TEM, GI-XRD, and UV-vis spectroscopy. It is concluded that CD furnishes a simple, effective, generally applicable, and scalable route to the synthesis of morphologically controlled Cu2O NCs on a variety of conductive and nonconductive surfaces.