Integrated Use of Furnace Bottom Ash as Fine Aggregate and Cement Replacement for Sustainable Mortar Production.

Recycling fly ash (FA) and furnace bottom ash (FBA) help with reducing greenhouse gas emissions, conserving natural resources, and minimizing waste accumulation. However, research on recycling FBA is progressing more slowly compared to FA. This research aims to investigate the combined use of FBA as a replacement for both fine aggregate and cement and its influence on the performance of mortar. The findings indicated that incorporating 25% FBA as a fine aggregate replacement and 10% or 20% ground FBA (GFBA) as a cement replacement significantly enhanced compressive strength after 28 and 56 days. Flexural strength was comparable to control mortar at 28 days and superior at 56 days. However, increasing the FBA content beyond 25% as a fine aggregate replacement reduced workability and increased porosity, which negatively affected mechanical performance and water absorption. Microstructural analyses revealed denser and more compact structures in the mortar with combined FBA replacement for both fine aggregate and cement, specifically 25% as a fine aggregate replacement and 10% and 20% as cement replacements. Optimal performance was noted in mixtures with Ca/Si and Ca/Al ratios within the ranges of 1.8-1.5 and 0.24-0.19, respectively. Trace element leaching analysis has not shown significant differences between GFBA, FA, and OPC. Regarding environmental impact assessment, using FBA as a fine aggregate replacement did not show a significant reduction in CO2 emissions, but replacing cement with FBA reduced emissions remarkably. Generally, using FBA as a replacement for both fine aggregate and cement in mortar enhances compressive and flexural strengths at optimal levels, promotes sustainability by reducing landfill waste and CO2 emissions, and supports cleaner production practices despite some workability challenges.

Influence of Mechanical Screened Recycled Coarse Aggregates on Properties of Self-Compacting Concrete.

The use of recycled coarse aggregates (RA) in concrete is a sustainable alternative to non-renewable natural aggregate (NA) to fabricate concrete products using in concrete structures. However, the adhered mortar on the surface of RA would considerably impact the qualities of concrete products. As a practical treatment procedure, mechanical screening can remove the adhered mortar. This research aims to study the influence of mechanical screening on the fundamental properties of RA and the resulting self-compacting concrete (SCC). The RA were mechanically screened up to four times, and their physical properties including particle size distribution, water absorption, and crushing value were investigated. The properties of RA-SCC including workability, density, compressive and tensile strengths, modulus of elasticity, and microstructure were also examined. The results demonstrated that screening reduced the water absorption of RA from 6.26% to 5.33% and consequently enhanced the workability of RA-SCC. Furthermore, it was shown that increasing the screening up to twice improved the mechanical properties of concrete. In particular, screening increased the compressive strength of concrete by 15-35% compared to the concrete with unscreened RA. Similar improvements were found in tensile strength as well as the elastic modulus results. The microstructure of screened RA-SCC was comparable to that of the control concrete, showing minimal porosity and cracks along the interfacial transition zone. In conclusion, once or twice screening is recommended to the recycling facility plant to remove adequate amount of adhered mortar and fines while preventing damages to the RA. Improving the quality of RA via mechanical screening is one of the promising approaches to increase their potential for use in concrete, thereby reducing extraction of natural resources and promoting a circular economy.

Correction: Ghanei et al. Effect of Nano-CuO on Engineering and Microstructure Properties of Fibre-Reinforced Mortars Incorporating Metakaolin: Experimental and Numerical Studies. Materials 2017, 10, 1215.

The authors regret that Figures 6 and 11b in [...].

Hydration Characteristics of Tricalcium Aluminate in the Presence of Nano-Silica.

Tricalcium aluminate (C3A) is the most reactive component of the Portland cement and its hydration has an important impact on the workability and early strength of concrete. Recently, nanomaterials such as nano-silica (nano-SiO2) have attracted much attention in cement-based materials because of its pozzolanic reactivity and the pore-filling effect. However, its influence on the hydration of C3A needs to be well understood. In this study, the hydration kinetics of C3A mixed with different percentages of nano-SiO2 were studied and compared with pure C3A. The hydration products were examined by different characterization techniques including XRD, XPS, and NMR spectroscopy and isothermal calorimetry analyses. The XRD results showed that the addition of nano-SiO2 promoted the conversion of the intermediate product C4AH13. The isothermal calorimetry results showed that the addition of nano-SiO2 significantly reduced the hydration exotherm rate of C3A from 0.34 to less than 0.1 mW/g. With the presence of nano-SiO2, the peaks for Q1 were observed in 29Si MAS-NMR measurements, and the content of Q1 increased from 6.74% to 30.6% when the nano-SiO2 content increased from 2 wt.% to 8 wt.%, whereas the proportion of Q4 gradually decreased from 89.1% to 63.6%. These results indicated a pozzolanic reaction provoked by the nano-SiO2 combined with aluminate structures generating C-A-S-H gel.

Investigation of the Role of Nano-Titanium on Corrosion and Thermal Performance of Structural Concrete with Macro-Encapsulated PCM.

The present study aims to investigate the impact of thermal energy storage aggregate (TESA) and nano-titanium (NT) on properties of structural concrete. TESA was made of scoria encapsulated with phase change materials (PCMs). Coarse aggregates were replaced by TESA at 100% by volume of aggregate and NT was added at 5% by weight of cement. Compressive strength, probability of corrosion, thermal performance, and microstructure properties were studied. The results indicated that the presence of TESA reduced the compressive strength of concrete, although the strength was still high enough to be used as structural concrete. The use of TESA significantly improved the thermal performance of concrete, and slightly improved the resistance of corrosion in concrete. The thermal test results showed that TESA concrete reduces the peak temperature by 2 °C compared to the control. The addition of NT changed the microstructure of concrete, which resulted in higher compressive strength. Additionally, the use of NT further enhanced the thermal performance of TESA concrete by reducing the probability of corrosion remarkably. These results confirmed the crucial role of NT in improving the permeability and the thermal conductivity of mixtures containing PCM. In other words, the charging and discharging of TESA was enhanced with the presence of NT in the mixture.

Experimental Investigation on Graphene Oxide/SrCl2·6H2O Modified CaCl2·6H2O and the Resulting Thermal Performances.

Although the inorganic salt hydrate phase change materials (PCMs) such as CaCl2·6H2O have promising potential for thermal energy storage in building application, the issue of supercooling has restricted their practical application. In this study, graphene oxide (GO) and SrCl2·6H2O as binary nucleation agents were used to modify CaCl2·6H2O and reduce its supercooling degree. Compared with pure CaCl2·6H2O, the incorporation of graphene oxide (GO)/SrCl2·6H2O reduced the supercooling degree to 0.3 °C significantly. In addition, the supercooling degree of modified CaCl2·6H2O after 200 thermal cycles was still much lower than that of non-modified CaCl2·6H2O. From the results of differential scanning calorimetry (DSC), the latent heat value and phase change temperature of the modified CaCl2·6H2O were 207.88 J/g and 27.6 °C, respectively. Aluminum capsules were used to encapsulate the modified PCM and placed inside the composite wallboard. The thermal performances of the composite wallboard with modified PCM were investigated using infrared thermography. Experimental results showed that the average temperature difference between the top and bottom surfaces of modified CaCl2·6H2O/wallboard composite after 1 h heating was kept around 15.8 °C, while it was 4.9 °C for the control wallboard. The above test results proved that the modified CaCl2·6H2O demonstrated good thermal performance and can be used in buildings to maintain thermal comfort.

Effect of Graphene Oxide (GO) on the Morphology and Microstructure of Cement Hydration Products.

In this study, the effects of graphene oxide (GO) on the microstructure of cement mortars were studied using scanning electron microscopy (SEM), thermogravimetric (TG), and X-ray diffraction (XRD) techniques. Cement mortar samples with different proportions of GO (0.02, 0.04, 0.06, and 0.08 wt % based on the weight of cement) were prepared. The test results showed that GO affected the crystallization of cement hydration products, C-S-H (calcium silicate hydrate is the main hydrate product) and CH (calcium hydroxide). The morphology of hydration products changed with the increase of GO content. Furthermore, the results of XRD analyses showed that the diffraction peak intensity and the crystal grain size of CH (001), (100), (101), and (102) for GO samples increased considerably compared with the control sample. Based on the results, it can be understood that GO can modify the crystal surface of CH, leading to the formation of larger crystals.

Effect of Nano-CuO on Engineering and Microstructure Properties of Fibre-Reinforced Mortars Incorporating Metakaolin: Experimental and Numerical Studies.

In this study, the effects of nano-CuO (NC) on engineering properties of fibre-reinforced mortars incorporating metakaolin (MK) were investigated. The effects of polypropylene fibre (PP) were also examined. A total of twenty-six mixtures were prepared. The experimental results were compared with numerical results obtained by adaptive neuro-fuzzy inference system (ANFIS) and Primal Estimated sub-GrAdient Solver for SVM (Pegasos) algorithm. Scanning Electron Microscope (SEM) was also employed to investigate the microstructure of the cement matrix. The mechanical test results showed that both compressive and flexural strengths of cement mortars decreased with the increase of MK content, however the strength values increased significantly with increasing NC content in the mixture. The water absorption of samples decreased remarkably with increasing NC particles in the mixture. When PP fibres were added, the strengths of cement mortars were further enhanced accompanied with lower water absorption values. The addition of 2 wt % and 3 wt % nanoparticles in cement mortar led to a positive contribution to strength and resistance to water absorption. Mixture of PP-MK10NC3 indicated the best results for both compressive and flexural strengths at 28 and 90 days. SEM images illustrated that the morphology of cement matrix became more porous with increasing MK content, but the porosity reduced with the inclusion of NC. In addition, it is evident from the SEM images that more cement hydration products adhered onto the surface of fibres, which would improve the fibre-matrix interface. The numerical results obtained by ANFIS and Pegasos were close to the experimental results. The value of R² obtained for each data set (validate, test and train) was higher than 0.90 and the values of mean absolute percentage error (MAPE) and the relative root mean squared error (PRMSE) were near zero. The ANFIS and Pegasos models can be used to predict the mechanical properties and water absorptions of fibre-reinforced mortars with MK and NC.

Development of Vegetation-Pervious Concrete in Grid Beam System for Soil Slope Protection.

One of the most efficient and environmentally friendly methods for preventing a landslide on a slope is to vegetate it. Vegetation-pervious concretes have a promising potential for soil protection. In this study, the vegetation-pervious concrete with low alkalinity was developed and studied. Combined with a grid beam structure system, the stability and strength between the vegetation-pervious concrete and base soil are believed to be enhanced effectively. For improving plant adaptability, the alkalinity of concrete can be decreased innovatively by adding a self-designed admixture into the cement paste. The effects of the admixture content on alkalinity and compressive strength of the hardened pervious concrete were investigated using X-ray diffraction (XRD) and compression test, respectively. Meanwhile, the permeability of the vegetation-pervious concrete was studied as well. Through comparing with ordinary pervious concrete, the effect of low alkaline pervious concrete on vegetation growth was investigated in a small-scale field for ten weeks. The test results indicated that the alkalinity of the cement samples decreased with the increase of admixture content, and the vegetation grew successfully on previous concrete. By increasing the admixture content to approximately 3.6%, the compressive strength of pervious concrete was more than 25 MPa.

Chloride Diffusion and Acid Resistance of Concrete Containing Zeolite and Tuff as Partial Replacements of Cement and Sand.

In this paper, the properties of concrete containing zeolite and tuff as partial replacements of cement and sand were studied. The compressive strength, water absorption, chloride ion diffusion and resistance to acid environments of concretes made with zeolite at proportions of 10% and 15% of binder and tuff at ratios of 5%, 10% and 15% of fine aggregate were investigated. The results showed that the compressive strength of samples with zeolite and tuff increased considerably. In general, the concrete strength increased with increasing tuff content, and the strength was further improved when cement was replaced by zeolite. According to the water absorption results, specimens with zeolite showed the lowest water absorption values. With the incorporation of tuff and zeolite, the chloride resistance of specimens was enhanced significantly. In terms of the water absorption and chloride diffusion results, the most favorable replacement of cement and sand was 10% zeolite and 15% tuff, respectively. However, the resistance to acid attack reduced due to the absorbing characteristic and calcareous nature of the tuff.

Study on Utilization of Carboxyl Group Decorated Carbon Nanotubes and Carbonation Reaction for Improving Strengths and Microstructures of Cement Paste.

Carbon nanotubes (CNTs) have excellent mechanical properties and can be used to reinforce cement-based materials. On the other hand, the reaction product of carbonation with hydroxides in hydrated cement paste can reduce the porosity of cement-based materials. In this study, a novel method to improve the strength of cement paste was developed through a synergy of carbon nanotubes decorated with carboxyl group and carbonation reactions. The experimental results showed that the carboxyl group (-COOH) of decorated carbon nanotubes and the surfactant can control the morphology of the calcium carbonate crystal of carbonation products in hydrated cement paste. The spindle-like calcium carbonate crystals showed great morphological differences from those observed in the conventional carbonation of cement paste. The spindle-like calcium carbonate crystals can serve as fiber-like reinforcements to reinforce the cement paste. By the synergy of the carbon nanotubes and carbonation reactions, the compressive and flexural strengths of cement paste were significantly improved and increased by 14% and 55%, respectively, when compared to those of plain cement paste.

Correction: Yan, X., et al. Study on Utilization of Carboxyl Group Decorated Carbon Nanotubes and Carbonation Reaction for Improving Strengths and Microstructures of Cement Paste. Nanomaterials 2016, 6, 153.

The authors wish to make the following correction to this paper [1].[...].

Fracture Properties of Polystyrene Aggregate Concrete after Exposure to High Temperatures.

This paper mainly reports an experimental investigation on the residual mechanical and fracture properties of polystyrene aggregate concrete (PAC) after exposure to high temperatures up to 800 degrees Celsius. The fracture properties namely, the critical stress intensity factor ( K I C S ), the critical crack tip opening displacement (CTODC) for the Two-Parameter Model, and the fracture energy (GF) for the Fictitious Crack Model were examined using the three-point bending notched beam test, according to the RILEM recommendations. The effects of polystyrene aggregate (PA) content and temperature levels on the fracture and mechanical properties of concrete were investigated. The results showed that the mechanical properties of PAC significantly decreased with increase in temperature level and the extent of which depended on the PA content in the mixture. However, at a very high temperature of 800 °C, all samples showed 80 percent reduction in modulus of elasticity compared to room temperature, regardless of the level of PA content. Fracture properties of control concrete (C) and PAC were influenced by temperature in a similar manner. Increasing temperature from 25 °C to 500 °C caused almost 50% reduction of the fracture energy for all samples while 30% increase in fracture energy was occurred when the temperature increased from 500 °C to 800 °C. It was found that adding more PA content in the mixture lead to a more ductile behaviour of concrete.

Experimental Investigation of the Effect of Manufactured Sand and Lightweight Sand on the Properties of Fresh and Hardened Self-Compacting Lightweight Concretes.

Self-compacting lightweight concrete (SCLC) is a promising construction material for building applications, but most SCLCs today are made with river sand (RS). There is an increasing demand for environmental protection, as well as materials with a high strength/density ratio. The manufactured sand (MS) and lightweight sand (LS) as fine aggregates in cement-based composite materials have been receiving more attention among researchers. However, there is not much information about the effects of MS and LS on the properties of the fresh and hardened SCLCs. In this paper, the properties of fresh and hardened SCLC made with MS and LS were investigated by a series of experiments. SCLCs made with RS served as the control in this study. The test results show that increasing the sand ratio (from 0.40-0.50) decreased the filling ability and led to an increased T50 time, which is the time spent for the concrete to reach the 500 mm spread circle, for all of the fresh SCLCs. Although the passing ability of MS-SCLCs and LS-SCLCs is not as good as RS-SCLCs, their results are still within an acceptable range. The ratio of mechanical properties to density was found to increase with an increase of the sand ratio for all of the hardened SCLCs. MS-SCLCs presented the highest compressive strength among all of the SCLCs studied. Although the mean compressive strength of LS-SCLCs is lower than those of the other two SCLCs by 8%, their strength to density ratio is higher than others by 15%, and the ratio increases remarkably with the increase of the sand ratio. Permeability test results showed that the permeability coefficient of MS-SCLC is remarkably lower than that of LS-SCLC, but slightly higher than that of RS-SCLC.

Development of Hollow Steel Ball Macro-Encapsulated PCM for Thermal Energy Storage Concrete.

The application of thermal energy storage with phase change materials (PCMs) for energy efficiency of buildings grew rapidly in the last few years. In this research, octadecane paraffin was served as a PCM, and a structural concrete with the function of indoor temperature control was developed by using a macro-encapsulated PCM hollow steel ball (HSB). The macro-encapsulated PCM-HSB was prepared by incorporation of octadecane into HSBs through vacuum impregnation. Test results showed that the maximum percentage of octadecane carried by HSBs was 80.3% by mass. The macro-encapsulated PCM-HSB has a latent heat storage capacity as high as 200.5 J/g. The compressive strength of concrete with macro-encapsulated PCM-HSB at 28 days ranged from 22 to 40 MPa. The indoor thermal performance test revealed that concrete with macro-encapsulated octadecane-HSB was capable of reducing the peak indoor air temperature and the fluctuation of indoor temperature. It can be very effective in transferring the heating and cooling loads away from the peak demand times.

Thermophysical and Mechanical Properties of Hardened Cement Paste with Microencapsulated Phase Change Materials for Energy Storage.

In this research, structural-functional integrated cement-based materials were prepared by employing cement paste and a microencapsulated phase change material (MPCM) manufactured using urea-formaldehyde resin as the shell and paraffin as the core material. The encapsulation ratio of the MPCM could reach up to 91.21 wt%. Thermal energy storage cement pastes (TESCPs) incorporated with different MPCM contents (5%, 10%, 15%, 20% and 25% by weight of cement) were developed, and their thermal and mechanical properties were studied. The results showed that the total energy storage capacity of the hardened cement specimens with MPCM increased by up to 3.9-times compared with that of the control cement paste. The thermal conductivity at different temperature levels (35-36 °C, 55-56 °C and 72-74 °C) decreased with the increase of MPCM content, and the decrease was the highest when the temperature level was 55-56 °C. Moreover, the compressive strength, flexural strength and density of hardened cement paste decreased with the increase in MPCM content linearly. Among the evaluated properties, the compressive strength of TESCPs had a larger and faster degradation with the increase of MPCM content.