Facile Preparation of Mechanically Robust and Functional Silica/Cellulose Nanofiber Gels Reinforced with Soluble Polysaccharides.

Nanoporous silica gels feature extremely large specific surface areas and high porosities and are ideal candidates for adsorption-related processes, although they are commonly rather fragile. To overcome this obstacle, we developed a novel, completely solvent-free process to prepare mechanically robust CNF-reinforced silica nanocomposites via the incorporation of methylcellulose and starch. Significantly, the addition of starch was very promising and substantially increased the compressive strength while preserving the specific surface area of the gels. Moreover, different silanes were added to the sol/gel process to introduce in situ functionality to the CNF/silica hydrogels. Thereby, CNF/silica hydrogels bearing carboxyl groups and thiol groups were produced and tested as adsorber materials for heavy metals and dyes. The developed solvent-free sol/gel process yielded shapable 3D CNF/silica hydrogels with high mechanical strength; moreover, the introduction of chemical functionalities further widens the application scope of such materials.

Chemical and physical interactions of regenerated cellulose yarns and isocyanate-based matrix systems.

In the development of structural composites based on regenerated cellulose filaments, the physical and chemical interactions at the fibre-matrix interphase need to be fully understood. In the present study, continuous yarns and filaments of viscose (rayon) were treated with either polymeric diphenylmethane diisocyanate (pMDI) or a pMDI-based hardener for polyurethane resins. The effect of isocyanate treatment on mechanical yarn properties was evaluated in tensile tests. A significant decrease in tensile modulus, tensile force and elongation at break was found for treated samples. As revealed by size exclusion chromatography, isocyanate treatment resulted in a significantly reduced molecular weight of cellulose, presumably owing to hydrolytic cleavage caused by hydrochloric acid occurring as an impurity in pMDI. Yarn twist, fibre moisture content and, most significantly, the chemical composition of the isocyanate matrix were identified as critical process parameters strongly affecting the extent of reduction in mechanical performance. To cope with the problem of degradative reactions an additional step using calcium carbonate to trap hydrogen ions is proposed.

Transparent, Flexible, and Strong 2,3-Dialdehyde Cellulose Films with High Oxygen Barrier Properties.

2,3-Dialdehyde cellulose (DAC) of a high degree of oxidation (92% relative to AGU units) prepared by oxidation of microcrystalline cellulose with sodium periodate (48 °C, 19 h) is soluble in hot water. Solution casting, slow air drying, hot pressing, and reinforcement by cellulose nanocrystals afforded films (∼100 µm thickness) that feature intriguing properties: they have very smooth surfaces (SEM), are highly flexible, and have good light transmittance for both the visible and near-infrared range (89-91%), high tensile strength (81-122 MPa), and modulus of elasticity (3.4-4.0 GPa) depending on hydration state and respective water content. The extraordinarily low oxygen permeation of <0.005 cm3 µm m-2 day-1 kPa-1 (50% RH) and <0.03 cm3 µm m-2 day-1 kPa-1 (80% RH) can be regarded as a particularly interesting feature of DAC films. The unusually high initial contact angle of about 67° revealed a rather low hydrophilicity compared to other oxidatively modified or unmodified cellulosic materials which is most likely the result of inter- and intramolecular hemiacetal and hemialdal formation during drying and pressing.

Residual wood polymers facilitate compounding of microfibrillated cellulose with poly(lactic acid) for 3D printer filaments.

Microfibrillated cellulose (MFC) is a fascinating material with an obvious potential for composite reinforcement due to its excellent mechanics together with high specific surface area. However, in order to use this potential, commercially viable solutions to important technological challenges have to be found. Notably, the distinct hydrophilicity of MFC prevents efficient drying without loss in specific surface area, necessitating storage and processing in wet condition. This greatly hinders compounding with important technical polymers immiscible with water. Differently from cellulose, the chemistry of the major wood polymers lignin and hemicellulose is much more diverse in terms of functional groups. Specifically, the aromatic moieties present in lignin and acetyl groups in hemicellulose provide distinctly less polar surface-chemical functionality compared to hydroxyl groups which dominate the surface-chemical character of cellulose. It is shown that considerable advantages in the production of MFC-filled poly(lactic acid) filaments for three-dimensional printing can be obtained through the use of MFC containing residual lignin and hemicellulose due to their advantageous surface-chemical characteristics. Specifically, considerably reduced agglomerations of MFC in the filaments in combination with improved printability and improved toughness of printed objects are achieved.This article is part of a discussion meeting issue 'New horizons for cellulose nanotechnology'.

Simple Green Route to Performance Improvement of Fully Bio-Based Linseed Oil Coating Using Nanofibrillated Cellulose.

Due to their bio-based character, oil-based coatings become more and more prevalent in wood surface finishing. These coatings impart appealing optical and haptic properties to the wood surface, but lack sufficient protection against water and mechanical influences. The present study reports a simple green route to improve the performance of linseed oil coating by the addition of nanofibrillated cellulose (NFC). In order to achieve surface chemical compatibility with linseed oil, NFC was chemically modified with acetic anhydride and (2-dodecen-1-yl)succinic anhydride, respectively, using propylene carbonate as a solvent. NFC/linseed oil formulations were prepared and applied to wood substrates. The wear resistance of oil-coated wood surfaces was assessed by a newly developed test combining abrasive loading with subsequent contact angle measurement. As revealed by infrared and nuclear magnetic resonance (NMR) spectroscopy, as well as X-ray diffraction (XRD), NFC has been successfully modified without significantly affecting the structure of cellulose. In abrasion tests, all NFC-modified oil coatings performed better than the original oil. Interestingly, NFC only suspended in propylene carbonate, i.e., without chemical modification, had the strongest improvement effect on the coating's wear resistance. This was primarily attributed to the loose network structure of this NFC variant which effectively prevents the oil from penetration into the wood surface, thus forming a protective NFC/oil composite layer on the wood surface.

Nanopaper Properties and Adhesive Performance of Microfibrillated Cellulose from Different (Ligno-)Cellulosic Raw Materials.

The self-adhesive potential of nanocellulose from aqueous cellulosic suspensions is of interest with regard to a potential replacement of synthetic adhesives. In order to evaluate the performance of microfibrillated cellulose from different (ligno-)cellulosic raw materials for this purpose, softwood and hardwood powder were fibrillated and compared to sugar beet pulp as a representative non-wood cellulose resource, and conventional microfibrillated cellulose produced from bleached pulp. An alkali pre-treatment of woody and sugar beet raw materials enhanced the degree of fibrillation achieved, same as TEMPO-mediated oxidation of microfibrillated cellulose. Nanopapers produced from fibrillated material showed highly variable density and mechanical performance, demonstrating that properties may be tuned by the choice of raw material. While nanopaper strength was highest for TEMPO-oxidated microfibrillated cellulose, fibrillated untreated sugar beet pulp showed the best adhesive performance. Different microscopic methods (AFM, SEM, light microscopy) examined the interface between wood and fibrillated material, showing particular distinctions to commercial adhesives. It is proposed that fibrillated material suspensions, which achieve bond strength up to 60% of commercial urea-formaldehyde adhesive, may provide a viable solution to bio-based adhesives in certain applications where wet-strength is not an issue.

Compatibility between cellulose and hydrophobic polymer provided by microfibrillated lignocellulose.

Microfibrillated lignocellulose (MFLC) was produced from wood subjected to partial lignin extraction using an ethanol/water mixture. After homogenization, the average fibril diameter of MFLC was in the same range as conventional microfibrillated cellulose (MFC). Although MFLC exhibited higher wettability with water compared to MFC, AFM adhesion force measurements revealed high variability in surface polarity of MFLC compared to MFC. Specifically, domains of higher polarity than in MFC but also domains of lower polarity than in MFC were observed in MFLC. This tendency towards amphiphilic behavior of MFLC was used to provide enhanced compatibility with polycaprolactone and polystyrene matrices. With both polymers, a significantly more homogeneous distribution of fibrils was achieved using MFLC compared to MFC. In line with better dispersion of the fibrils, significantly more efficient mechanical reinforcement of polymers was obtained using MFLC compared to MFC.

Cellulose nanofibrils as filler for adhesives: effect on specific fracture energy of solid wood-adhesive bonds.

Cellulose nanofibrils were prepared by mechanical fibrillation of never-dried beech pulp and bacterial cellulose. To facilitate the separation of individual fibrils, one part of the wood pulp was surface-carboxylated by a catalytic oxidation using (2,2,6,6-tetramethylpiperidin-1-yl)oxyl (TEMPO) as a catalyst. After fibrillation by a high pressure homogenizer, the obtained aqueous fibril dispersions were directly mixed with different urea-formaldehyde-(UF)-adhesives. To investigate the effect of added cellulose filler on the fracture mechanical properties of wood adhesive bonds, double cantilever beam specimens were prepared from spruce wood. While the highest fracture energy values were observed for UF-bonds filled with untreated nanofibrils prepared from wood pulp, bonds filled with TEMPO-oxidized fibrils showed less satisfying performance. It is proposed that UF-adhesive bonds can be significantly toughened by the addition of only small amounts of cellulose nanofibrils. Thereby, the optimum filler content is largely depending on the adhesive and type of cellulose filler used.