Fatigue Life Prediction of Notched Details Using SWT Model and LEFM-Based Approach.

The fatigue crack initiation life of unwelded steel components accounts for the majority of the total fatigue life, and the accurate prediction of it is of vital importance. In this study, a numerical model utilizing the extended finite element method (XFEM) and Smith-Watson-Topper (SWT) model is established to predict the fatigue crack initiation life of notched details extensively used in orthotropic steel deck bridges. Using the user subroutine UDMGINI in Abaqus, a new algorithm was proposed to calculate the damage parameter of SWT under high-cycle fatigue loads. The virtual crack-closure technique (VCCT) was introduced to monitor crack propagation. Nineteen tests were performed, and the results were used to validate the proposed algorithm and XFEM model. The simulation results show that the proposed XFEM model with UDMGINI and VCCT can reasonably predict the fatigue lives of the notched specimens within the regime of high-cycle fatigue with a load ratio of 0.1. The error for the prediction of fatigue initiation life ranges from -27.5% to 41.1%, and the prediction of total fatigue life has a good agreement with the experimental results with a scatter factor of around 2.

The Evolution of Residual Stress in Rib-Diaphragm Joints of Orthotropic Steel Decks Subjected to Thermal Cutting and Welding.

Residual stresses change the stress ratio of fluctuating stresses, hence seriously affect the fatigue life of orthotropic steel decks (OSDs) under traffic loading. Residual stress distributions near the U rib-diaphragm joints are very complicated and need to be investigated further. In this paper, a systematic method has been proposed for calculating the residual stress field in the joint of U rib and diaphragm due to thermal cutting and welding. Firstly, a mathematical model of cutting heat sources was established to predict the temperature field. Then, a numerical elastoplastic thermomechanical model was built to predict the residual stress evolutions in a diaphragm-rib joint through the whole fabrication process involving flame cutting and welding. Moreover, the simulated temperature contours at the fusion zone and the residual stress distributions in the rib-diaphragm joint were compared and verified against the experimental ones. The numerical results showed a great agreement with the experimental ones, indicating that the heat source model can be used to accurately predict the temperature field during flame cutting. Finally, the validated numerical model was utilized to conduct parametrical analyses on the effects of thermal processing rates, e.g., the cutting and welding speeds and on the residual stress distribution in the rib-diaphragm joint. The results indicate that a faster cutting speed and a slower welding speed can decrease the residual stress magnitude at the rib-diaphragm joints and reduce the high-stress zone near the diaphragm cutouts.

Shear Performance Assessment of Sand-Coated GFRP Perforated Connectors Embedded in Concrete.

In order to evaluate the shear performance of sand-coated glass fiber-reinforced polymer (GFRP) perforated connectors (SCGPC) embedded in concrete, 8 pull-out tests were conducted. Finite element (FE) analysis considering GFRP failure and cohesion between GFRP and concrete of SCGPC were conducted for parametric analysis. Effects of surface treatment, hole's radius, embedment length, and multi holes were examined. The test and theoretical analysis revealed that the strength of SCGPC is considerably larger than GFRP Perforated Connector (GPC). The stiffness of SCGPC is determined by the adhesion between concrete and GFRP. When GFRP plate's thickness is less than the critical thickness, the embedment length plays a major role in the strength of SCGPC. When embedment length is less than the effective bond length, the shear strength of SCGPC is governed by both the adhesion and GPC's shear capacity; otherwise, the strength of SCGPC is governed by the adhesion strength. Furthermore, an empirical equation was suggested to predict the shear strength of SCGPC. The equation involves the failure mechanism of both bond and GPC and deals the strength of SCGPC into two ranges according to the embedment length. Good agreement was achieved between the strength prediction by the suggested equation and the parametric analysis result.