Fabrication, Evaluation, and Multiscale Simulation of Piezoelectric Composites Reinforced Using Unidirectional Carbon Fibers for Flexible Motion Sensors.

Piezoelectric composite materials can convert mechanical energy into electrical energy, thus promoting battery-free motion-sensing systems. However, their substandard mechanical performance limits the capability of sensors developed using flexible piezoelectric materials. This study introduces a novel design strategy for preparing high-strength flexible piezoelectric composite materials comprising unidirectional carbon fiber-reinforced potassium sodium niobate (K0.5Na0.5NbO3) nanoparticle-filled epoxy resin (UDCF/KNN-EP). The fibers significantly improve the Young's modulus of UDCF/KNN-EP along the fiber direction, which reaches 282.5 MPa. Moreover, the composite exhibits excellent stretchability and piezoelectric response ( V pp ∼ 1.1 V ${V}_{{\mathrm{pp}}}\ \sim \ 1.1\ V$ ) in the cross-fiber direction under cyclic tensile loading. Multiscale finite element analysis is performed via simulation, which allows theoretical examination of the experimental results and the material's mechanical response mechanism. Finally, UDCF/KNN-EP is seamlessly incorporated into athletic gear and used to measure the impact caused by baseball catching and track footfall patterns. This study harnesses the superior strength of carbon fibers to enhance the durability and dependability of self-powered sensors without compromising flexibility in specific directions.

Evaluation of Electromechanical Properties and Conversion Efficiency of Piezoelectric Nanocomposites with Carbon-Fiber-Reinforced Polymer Electrodes for Stress Sensing and Energy Harvesting.

Wireless sensor networks are the future development direction for realizing an Internet of Things society and have been applied in bridges, buildings, spacecraft, and other areas. Nevertheless, with application expansion, the requirements for material performance also increase. Although the development of carbon-fiber-reinforced polymer (CFRP) to achieve these functions is challenging, it has attracted attention because of its excellent performance. This study combined the CFRP electrode with epoxy resin containing potassium sodium niobate piezoelectric nanoparticles and successfully polarized the composite sample. Furthermore, a three-point bending method was applied to compare the bending behavior of the samples. The peak output voltage produced by the maximum bending stress of 98.4 MPa was estimated to be 0.51 mV. Additionally, a conversion efficiency of 0.01546% was obtained. The results showed that the piezoelectric resin with CFRPs as the electrode exhibited stress self-inductance characteristics. This study is expected to be applied in manufacturing self-sensing piezoelectric resin/CFRP composite materials, paving the way for developing stable and efficient self-sensing structures and applications.