Mussel-inspired polydopamine-modified biochar microsphere for reinforcing polylactic acid composite films: Emphasizing the achievement of excellent thermal and mechanical properties.

Having poor interfacial compatibility between biochar microsphere (BM) and polylactic acid (PLA) should be responsible for the unbalance of composite film strength and toughness. Elucidating the effect of polydopamine (PDA) on BM and BM/PLA composite films is the ultimate goal of this study based on the mussel bionic principle. It was found that the strong adhesion of PDA on the BM surface was achieved, which improved the surface roughness and thermal stability. Also, PDA modification can facilitate crystallization, increase thermal properties, improve interfacial compatibility, and enhance the tensile properties of BM/PLA composite films. Silane-based PDA modified BM/PLA composite film exhibited the best tensile strength, tensile modulus, and elongation at break with 77.95 MPa, 1.87 GPa, and 7.30%. These noteworthy findings, achieving a simultaneous improvement in PLA strength and toughness, hold promising implications for its sustainability.

New strategy for reinforcing polylactic acid composites: Towards the insight into the effect of biochar microspheres.

Having even particle size and regular morphology of biochar microspheres (BM) provides the possibility for preparing polylactic acid (PLA) films. Hence, the novelty is proposing a strategy for reinforcing PLA by BM. It was found that BM exhibited regular morphology, higher thermal stability, even particle size, and better pore characteristics. Although adding BM decreased the toughness of PLA due to the poor compatibility between BM and PLA, the nucleation effect of BM facilitated the crystallization in the PLA system. The tensile strength and modulus of BM/PLA composite films increased first and then decreased with increasing BM content. The stress concentration formed by BM particle agglomeration was responsible for the tensile strength and modulus decreases of BM/PLA composite films under higher BM addition. 2% BM added and 3% added composite films exhibited the best tensile strength and modulus with 64.99 MPa and 1.59 GPa, which was mainly attributed to the proper proportion of BM to PLA and the uniform distribution of BM in PLA. The results of this study confirmed the positive reinforcing effect of BM in PLA and are expected to be available in the composite film field.

One-step synthesis of biomass-based sulfonated carbon catalyst by direct carbonization-sulfonation for organosolv delignification.

Biomass-based sulfonated carbon catalyst (SCC) was prepared from corncob via direct sulfuric acid carbonization-sulfonation treatment. Central composite design was used to evaluate temperature and time for optimizing SCC yield and sulfonic acid (SO3H) density. The SO3H groups were successfully introduced to the SCC as evidenced by FTIR and sulfur analysis. Numerical optimization results showed that 100 °C and 5.78 h are the optimal conditions for maximizing yield (61.24%) and SO3H density (1.1408 mmol/g). The highest ethanol organosolv lignin (EOL) yield of 63.56% with a substrate yield of 39.08% was achieved at 20% SCC loading in the ethanol organosolv delignification of lignocellulosic biomass. The FTIR spectra of the isolated lignin revealed typical features of G-lignin, indicating that no drastic changes took place in the lignin structure during the process. This study developed a simple one-step preparation method of SCC, which was successfully used as a catalyst in an organosolv delignification of biomass.

Biocomposites from Organic Solid Wastes Derived Biochars: A Review.

The replacement of natural fiber with biochars to prepare biocomposites has attracted widespread attention recently. Biochar has unique properties, including the porous structure, large specific surface area, high thermal stability, good conductivity, renewable and abundant feedstock source, and environmental friendliness, which provide excellent properties, environmental benefits, and low production costs for biochar-based composites. Biocomposites from organic solid waste-derived biochars show good prospects worldwide in terms of positive social, environmental, and economic impacts. This paper reviews current biochars, elucidates the effects of biochars on the characteristics and performance of biochar composites, and points out the challenges and future development prospects of biochar composites.

Production of high-density polyethylene biocomposites from rice husk biochar: Effects of varying pyrolysis temperature.

The novelty of this study is to explore the effect of temperature varied biochar on the properties of biochar/polymers composites. Rice husk biochar (RB) samples were prepared at different pyrolysis temperatures and injection molding was used to prepare RB/high-density polyethylene (HDPE) composites. Additionally, ultimate analysis, X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscope (SEM), pore structure characteristics, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), tensile properties, and dynamic mechanical analysis (DMA) were used to characterize these RB and RB/HDPE composites samples. The results validated that RB obtained at 600 °C showed the highest carbon content, the most complete pore structure, and the largest specific surface area. Moreover, the thermal studies revealed that the addition of RB improved the thermal stability of HDPE. The best tensile strength (26.25 MPa) and Young's modulus (1.87 GPa) were obtained in 500 °C RB/HDPE composites and 600 °C RB/HDPE composites due to their good physical/mechanical interlocking structures shown in SEM. DMA revealed that the stiffness, elasticity, creep resistance and stress relaxation of the composites were improved by the addition of RB. The utilization of temperature varied biochars in biocomposites is important to manage wastes and optimize the properties of biocomposites in terms of reducing production cost and ensuring environmental safety.

Properties evaluation of biochar/high-density polyethylene composites: Emphasizing the porous structure of biochar by activation.

Activated biochars (AB-0.5, AB-1, AB-1.5, AB-2) prepared under different concentrations of an activating agent were used to manufacturing composites (ABHC-0.5, ABHC-1, ABHC-1.5, ABHC-2) based on high-density polyethylene (HDPE) by compounding and injection molding. Thermal and mechanical properties of the composites were characterized and analyzed. The addition of activated biochars improved the thermal properties of HDPE shown by Differential scanning calorimetry and Thermogravimetric analysis. Additionally, ABHC-0.5 exhibited the best flexural strength (38.66 MPa), flexural modulus (2.46 GPa), tensile strength (32.17 MPa), tensile modulus (1.95 GPa), rigidity, elasticity, creep resistance, and anti-stress relaxation ability due to the best porous structure of AB-0.5. A decrease of mechanical properties was observed in ABHC-1, ABHC-1.5, ABHC-2 compared to ABHC-0.5, which was due to the fact that the porous structure was damaged by an excessive activating agent. The results of this study provided a predictive insight in view of optimizing process parameters and establishing the meaningful relationship between biochar porous structure and its resulting composites.

Microwave-assisted synthesis of bifunctional magnetic solid acid for hydrolyzing cellulose to prepare nanocellulose.

The conventional studies on the preparation of nanocellulose used a high concentration of sulfuric acid that is difficult to remove and recover. A biochar-based solid acid with magnetic properties was developed to hydrolyze cellulose to prepare nanocellulose in this work. Two different methods were selected to investigate the properties of the synthesized magnetic carbon-based solid acids. The synthesized catalysts were characterized by SEM, TEM, XRD, NH3-TPD and FT-IR. The experimental results showed that two solid acids by the microwave-assisted synthesis had good magnetic properties by a magnet adsorption. Analysis by SEM and TEM showed that the two solid acids had rich pore structures. According to mineral element analysis, both solid acids contained high sulfur content. The solid acid was an amorphous carbon structural material with a surface rich in active groups. The catalytic activity of the biochar-based solid acids in cellulose hydrolysis to prepare nano-scale cellulosic material was evaluated. It was found that magnetic biochar-based solid acid (MBC-SA1) could achieve a high yield, which produced up to 57.68% for hydrolyzing cellulose into nanometers.

Jet fuel and hydrogen produced from waste plastics catalytic pyrolysis with activated carbon and MgO.

Catalytic pyrolysis of waste plastics to produce jet fuel and hydrogen using activated carbon and MgO as catalysts was studied. The effects of catalyst to waste plastics ratio experimental temperature, catalyst placement and activated carbon to MgO ratio on the yields and distributions of pyrolysis products were studied. The placement of catalysts played an important role on the catalytic pyrolysis of LDPE, and the pyrolytic volatiles first flowing through MgO and then biomass-derived activated carbon (BAC) could obtain an excellent result to produce H2 and jet fuel-rich products. The higher pyrolysis temperature converted diesel range alkanes into jet fuel range alkanes and promoted the aromatization of alkanes to generate aromatic hydrocarbons. BAC and MgO as catalysts had excellent performance in catalytic conversion of LDPE to produce hydrogen and jet fuel. 100 area.% jet fuel range products can be obtained in LDPE catalytic pyrolysis under desired experimental conditions. The combination of BAC and MgO as catalysts had a synergy effect on the gaseous product distribution and promoted the production of hydrogen, and up to 94.8 vol% of the obtained gaseous components belonged to hydrogen. This work provided an effective, convenient and economical pathway to produce jet fuel and hydrogen from waste plastics.

Activated Carbon Microsphere from Sodium Lignosulfonate for Cr(VI) Adsorption Evaluation in Wastewater Treatment.

In this study, activated carbon microsphere (SLACM) was prepared from powdered sodium lignosulfonate (SL) and polystyrene by the Mannich reaction and ZnCl2 activation, which can be used to remove Cr(VI) from the aqueous solution without adding any binder. The SLACM was characterized and the batch experiments were conducted under different initial pH values, initial concentrations, contact time durations and temperatures to investigate the adsorption performance of Cr(VI) onto SLACM. The results indicated that the SLACM surface area and average pore size were 769.37 m2/g and 2.46 nm (the mesoporous material), respectively. It was found that the reduced initial pH value, the increased temperature and initial Cr(VI) concentration were beneficial to Cr(VI) adsorption. The maximum adsorption capacity of Cr(VI) on SLACM was 227.7 mg/g at an initial pH value of 2 and the temperature of 40 °C. The adsorption of SLACM for Cr(VI) mainly occurred during the initial stages of the adsorption process. The adsorption kinetic and isotherm experimental data were thoroughly described by Elovich and Langmuir models, respectively. SL could be considered as a potential raw material for the production of activated carbon, which had a considerable potential for the Cr(VI) removal from wastewater.

Synthesis and characterization of sulfonated activated carbon as a catalyst for bio-jet fuel production from biomass and waste plastics.

Sulfonated activated carbon-based catalysts were prepared by microwaved-assisted carbonization of phosphoric acid activated corncob followed by sulfonation using concentrated sulfuric acid. Sulfonation at different temperatures and times resulted in varied SO3H group density of the SAC catalysts. Sulfonation temperature showed a significant effect on the introduction of SO3H on the AC precursor while time had minor role. The SAC catalysts were characterized by means of N2 sorption analysis (specific surface area, pore-volume, average pore width), FTIR spectroscopy, SEM imaging, and sulfur analysis. The impact of catalysts SO3H density on the product distribution and bio-oil composition from the catalytic co-pyrolysis of Douglas fir and LDPE was evaluated. The highest bio-jet fuels (aromatics and C9-16 alkanes) obtained was 97.51% using the SAC catalyst sulfonated at 100 °C for 5 h. Results showed that SAC has great potential as catalyst in the co-pyrolysis of biomass and plastics for the production of jet-fuel range hydrocarbons.

Mechanical Properties of Rice Husk Biochar Reinforced High Density Polyethylene Composites.

Rice husk biochar was utilized to reinforce high-density polyethylene (HDPE) and to prepare biochar/plastic composites (BPC) by the extrusion method. Morphologies, non-isothermal crystallization behavior, and mechanical properties of the composites were investigated. The SEM (scanning electron microscope) showed that HDPE was embedded into the holes of the rice husk biochar. The DSC (differential scanning calorimeter) showed that biochar could reduce the crystallization rate and the higher the content of rice husk biochar, the slower the crystallization rate. Significantly, the bending and tensile strength of BPC could reach 53.7 and 20 MPa, far beyond WPC (wood plastic composites). With the increase of filler content, BPC were still stronger than WPC, although the impact strength of BPC and WPC all showed a general decline in the trend. The strong interaction was achieved by the utilization of rice husk biochar to reinforce HDPE.

Effects of Lubricant and Toughening Agent on the Fluidity and Toughness of Poplar Powder-Reinforced Polylactic Acid 3D Printing Materials.

Three dimensional (3D) printing materials were manufactured with polylactic acid (PLA) and poplar powder using the twin screw extruder and 3D printing consumables extruder. Lubricant (TPW604) and toughening agent polyolefin elastomer (POE) were utilized to improve the fluidity and toughness of the materials. 3D printing materials were tested by infrared spectroscopy, X-ray diffraction, melt flow rate, rheology behavior, impact and scanning electron microscope. The results show that the poplar powder could decrease impact strength of PLA, the same as TPW604. Unlike poplar powder, TPW604 can improve the fluidity of 3D printing materials. And POE can fill the voids formed by poplar powder in PLA, enhance interface compatibility between poplar powder and PLA, and effectively improve the fluidity and impact strength of 3D printing materials.

The Dynamic Mechanical Analysis of Highly Filled Rice Husk Biochar/High-Density Polyethylene Composites.

In this study, rice husk biochar/high-density polyethylene (HDPE) composites were prepared via melt mixing followed by extrusion. Effects of biochar content and testing temperature on the dynamic mechanical analysis (DMA) of the composites were studied. Morphological analysis of the rice husk biochar and composites were evaluated by scanning electron microscopy (SEM). The results showed that biochar had a positive effect on dynamic viscoelasticity, creep resistance and stress relaxation properties of the composites, but the creep resistance and stress relaxation of the composites decreased with the increase of temperature. SEM analysis showed that HDPE components were embedded in the holes of the rice husk biochar, and it is believed that strong interaction was achieved.