Ultrasonic autofocus imaging of internal voids in multilayer polymer composite structures.

Multilayer polymer composite structures have been playing important roles in various fields, but the voids inside are not allowed in most scenarios. Ultrasonic technology has been widely used to inspect voids in concrete and metal structures. However, the application of ultrasonic imaging in polymer composite structures is severely blocked by the coating and lamination structures and unstable manufacturing induced sound speed variations. In this paper, a method to autofocus imaging of internal voids in multilayer polymer composite structures with ultrasonic phased array is firstly proposed. The method processes the full matrix capture (FMC) and focuses all voids in the multilayer structure automatically without the prior information of the speed of sound (SOS). The method utilizes the focus criterions to evaluate the focusing quality and then estimates the SOS with differential evolution layer by layer from surface to deep, which improves the robustness and computational efficiency. The method was examined with simulation data from three multilayer structures and well-focused all voids with position error less than 0.6 mm and SOS error less than 6 %. Moreover, the method was verified with the experimental data and focused voids with position error less than 1 mm.

Research on the Fused Deposition Modeling of Polyether Ether Ketone.

As a special engineering polymer, polyether ether ketone (PEEK) has been used widely due to its excellent mechanical properties, high thermal stability, and chemical resistance. Fused deposition modeling (FDM) is a promising process for fabricating PEEK parts. However, due to the semi-crystalline property and high melting point of PEEK, determining appropriate process parameters is important to reduce warpage deformation and improve the mechanical properties of PEEK. In this article, the influence of raster angle and infill density was determined by single factor experiment, which are the two most important parameters. The results showed that samples with 0°/90° raster angle and 50% infill density had the best comprehensive properties in terms of warpage deformation, tensile strength, and specific strength. Subsequently, based on the results above, the effects of printing speed, nozzle temperature, platform temperature, raster width, and layer thickness were analyzed by orthogonal experiment. The results indicated that platform temperature had the greatest impact on warpage deformation while printing speed and nozzle temperature were significant parameters on tensile strength. Through optimization, warpage deformation of the samples could be reduced to almost 0 and tensile strength could increase by 19.6% (from 40.56 to 48.50 MPa). This will support the development of FDM for PEEK.