Electrochemical Corrosion Behavior and the Related Mechanism of Ti3SiC2/Cu Composites in a Strong Acid Environment.

The electrochemical corrosion behaviors of Ti3SiC2/Cu composites in harsh media including dilute HNO3 and concentrated H2SO4 were studied in detail and the related corrosion mechanisms were explored. Under open-circuit potential, the corrosion resistance of Ti3SiC2/Cu in dilute HNO3 was worse than that in concentrated H2SO4. In dilute HNO3, Ti3SiC2/Cu exhibited a typical passivation character with a narrow passivation interval. During the corrosion process, the dissolution of Cu-Si compounds resulted in the destruction of the passivation layer on the surface. Additionally, with the increasing of the potentials, the oxidation of Cu and Si atoms led to the generation of the oxide film again on the surface. In concentrated H2SO4, the Ti3SiC2/Cu composite was covered by a double-layered passivation layer, which was composed of an internal layer of TiO2 and an external layer of Cu2O and SiO2. This was because Cu diffused into the surface and was oxidized into Cu2O, which formed a denser oxidized film with SiO2. In addition, it was found that Ti3SiC2/Cu has better corrosion resistance in concentrated H2SO4.

Anti-Corrosion Flocking Surface with Enhanced Wettability and Evaporation.

The corrosion protection of tool steel surfaces is of significant importance for ensuring cutting precision and cost savings. However, conventional surface protection measures usually rely on toxic organic solvents, posing threats to the environment and human health. In this regard, an integrated process of laser texturing and electrostatic flocking is introduced as a green anti-corrosion method on a high-speed steel (HSS) surface. Drawing from the principles of textured surface energy barrier reduction and fiber array capillary water evaporation enhancement, a flocking surface with a synergistic optimization of surface wettability and evaporation performance was achieved. Then, contact corrosion tests using 0.1 mol/L of NaCl droplets were performed. Contact angles representing wettability and change in droplet mass representing evaporation properties were collected. The elements and chemical bonds presented on the corroded surfaces were characterized by X-ray photoelectron spectroscopy (XPS). The results revealed that the flocking surface exhibited the lowest degree of corrosion when compared with smooth and textured surfaces. Corrosion resistance of the flocking surface was achieved through the rapid spread and evaporation of droplets, which reduced the reaction time and mitigated electrochemical corrosion. This innovative flocking surface holds promise as an effective treatment in anti-corrosion strategies for cutting tools.

Understanding soil factors in corrosion and conservation of buried bronze statuettes: insights for preservation strategies.

The findings reveal that soil constituents significantly affect the corrosion process. Moisture content and pH promote the formation of corrosion products, while high chloride concentrations accelerate corrosion. Conversely, high organic matter content inhibits corrosion by limiting oxygen diffusion to the metal surface. The effectiveness of conservation treatments, particularly wax or oil-based coatings, varied with soil conditions, showing reduced efficacy in soils with high chloride concentrations. This study underscores the importance of understanding soil constituents for developing effective corrosion and conservation strategies for buried bronze statuettes. The results offer valuable insights for customizing preservation approaches based on soil types. X-ray diffraction (XRD) analysis revealed that mineralogical compositions in soil significantly influence corrosion processes, providing critical insights for effective preservation strategies. pH measurements indicated varying soil acidity and alkalinity levels, crucial in determining corrosion rates and mechanisms, offering essential data for targeted preservation strategies. Additionally, the identification of brochantite and antlerite through Micro-Raman spectroscopy suggests a link to sulfur pollutants from the decomposition of organic matter by sulfate-reducing bacteria, highlighting the potential environmental impact of microbial activity in the soil ecosystem.

Effects of oxygen concentration on the corrosion behavior of high entropy alloy AlCoCrFeNi in simulated deep sea.

In light of the low dissolved oxygen concentration in the deep sea, the corrosion mechanisms of the high entropy alloy (HEA) AlCoCrFeNi in artificial seawater with varying oxygen concentrations (2.0, 4.0, 7.0 mg/L) were studied. As the oxygen concentration decreases, the alloy's free corrosion potential decreases, and at 2.0 mg/L, the corrosion rate is 421 times higher than that at 7.0 mg/L. The corrosion form transforms from pitting to uniform corrosion. The primary reasons for this are the passivation film is thin under low oxygen concentration conditions, as well as the preferential dissolution of the alloy elements Al and Ni due to their high activity and "local acidizing" properties, respectively. In designing a super corrosion-resistant high entropy alloy for use in the deep sea, it is advisable to avoid the use of element Al and to add Ni with caution.

Effect of Oxidant Concentration on the Oxide Layer Thickness of 304 Stainless Steel.

Ultra-thin 304 stainless steel can be used to flexibly display substrates after they have been subjected to chemical mechanical polishing (CMP). The thickness of the chemical oxide layer directly affects the polishing efficiency and surface quality of 304 stainless steel. In the study presented in the following paper, the thickness variation of the chemical oxide layer of 304 stainless steel was analyzed following electrochemical corrosion under different oxidant concentration conditions. Furthermore, the impact of the oxidant concentration on the grooves, chips, and scratch depth-displacement-load curves was investigated during a nano-scratching experiment. Through this process, we were able to reveal the chemical reaction mechanism between 304 stainless steel materials and oxidizers. The corrosion rate was found to be faster at 8% oxidant content. The maximum values of the scratch depth and elastic-plastic critical load were determined to be 2153 nm and 58.47 mN, respectively.

Welding-induced corrosion and protective measures for clad rebars in neutral chloride environments.

Corrosion-resistant steel plays a vital role in marine steel structures. This study developed an SS304/HRB400 stainless-steel-clad rebar for application in a cross-sea bridge in Zhejiang Province. CO2 gas shielded welding was employed in the prefabricated steel structure, with SS304 steel as the welding wire. This study investigated the welding on the corrosion resistance of clad rebars and explored corrosion protection measures for welded joints.The results indicated that refined grains appeared in both stainless steel and carbon steel due to distinct dynamic recrystallization (DRX) during welding. The corrosion resistance, as determined by potentiodynamic polarization curve analysis of the material's interaction with the solution ranked as follows: clad rebar (polished) > clad rebar welding (CRW) > painting the clad rebar after welding (PCRW) > clad rebar (unpolished) > carbon-steel welding (CSW) > carbon-steel bar > cold spraying zinc after clad rebar welding (ZCRW). However, an accelerated corrosion test with four samples for 600 s with a corrosion current of 0.8 A revealed minimal corrosion damage on zinc-coated surfaces. Hence, welding joints for clad steel structures are considered feasible and must be subject to cold zinc spraying after polishing to enhance their corrosion resistance.

Microstructure and Chlorine Ion Corrosion Performance in Bronze Earring Relics.

Chlorine ions play an important role in the corrosion of bronzeware. This study employs techniques such as XRD, OM, SEM, EBSD, and electrochemical testing to analyze the microstructure, crystal structure, chemical composition, and corrosion performance of bronze earrings unearthed at the Xindianzi site in Inner Mongolia. The results indicate the presence of work-hardened structures, including twinning and equiaxed crystals, on the earrings' surface. With an increase in chloride ion concentration in NaCl solutions from 10-3 mol/L to 1 mol/L, the corrosion current density of the bronze earrings increased from 2.372 × 10-7 A/cm2 to 9.051 × 10-7 A/cm2, demonstrating that the alloy's corrosion rate escalates with chloride ion concentration. A 3-day immersion test in 0.5% NaCl solution showed the formation of a passivation layer of metal oxides on the earrings' surface. These findings underscore the significance of the impact chloride ions have on the corrosion of copper alloys, suggesting that activating the alloy's reactive responses can accelerate the corrosion process and provide essential insights into the corrosion mechanisms of bronze artifacts in chloride-containing environments.

Roles of Al and Mg on the Microstructure and Corrosion Resistance of Zn-Al-Mg Hot-Dipped Coated Steel.

In this work, a novel zinc-aluminum-magnesium (Zn-Al-Mg, ZM) coated steel was prepared using the hot-dip method. The microstructure and corrosion resistance of the ZM-coated steel were investigated. Compared to the conventional galvanized steel (GI), the ZM coating demonstrated a distinctive phase structure, consisting of Zn phase, binary eutectic (Zn/MgZn2), and ternary eutectic (Zn/Al/MgZn2). The corrosion resistance of the ZM-coated and GI-coated steels was evaluated by neutral salt spray test (NSST), polarization and electrochemical impedance spectroscopy (EIS). The results indicated that ZM-coated steel provided superior long-term corrosion protection in a NaCl environment compared to GI-coated steel. The scanning vibrating electrode technique (SVET) proved to be an effective method for investigating the evolution of the anodic and cathodic on the local coating surface. GI-coated steel exhibited a potential and current density distribution between the cathodic and anodic sites nearly three orders of magnitude higher than that of ZM-coated steel, suggesting a higher corrosion rate for GI-coated steel.

Improving Wear Resistance and Corrosive Resistance of Cemented Carbide for Mud Pulser Rotor by Deep Cryogenic Treatment.

Cemented carbide used in the rotor of a mud pulser is subjected to the scouring action of solid particles and corrosive mud media for a long time, which causes abrasive wear and electrochemical corrosion. To improve the wear and corrosive resistance of cemented carbide, samples with different cobalt content (WC-5Co, WC-8Co, and WC-10Co) receive deep cryogenic treatment (DCT) at -196 °C for 2.5 h. An optical metalloscope (OM) and X-ray diffractometer (XRD) are used to observe the phase changes of cemented carbides, and the XRD is also used to observe the change in residual stress on the cemented carbide's surface. A scanning electron microscope (SEM) is used to characterize the wear and electrochemical corrosion surface microstructure of cemented carbides (untreated and DCT). The results show that the DCT promotes the precipitation of the η phase, and the diffraction peak of ε-Co tends to intensify. Compared with the untreated, the wear rates of WC-5Co, WC-8Co, and WC-10Co can be reduced by 14.71%, 37.25%, and 41.01% by DCT, respectively. The wear form of the cemented carbides is mainly the extrusion deformation of Co and WC shedding. The precipitation of the η phase and the increase in WC residual compressive stress by DCT are the main reasons for the improvement of wear resistance. The electrochemical corrosion characteristic is the dissolution of the Co phase. DCT causes the corrosion potential of cemented carbide to shift forward and the corrosion current density to decrease. The enhancement of the corrosion resistance of cemented carbide caused by DCT is due to the Co phase transition, η phase precipitation, and the increase in the compressive stress of cemented carbide.

Laser Shock Peening Improves the Corrosion Resistance of an E690 High-Strength Steel Cladding Layer.

To investigate the effect of laser shock peening parameters on the corrosion resistance of an E690 high-strength steel cladding layer, NVE690 high-strength steel powder was selected for testing at various power densities of pulse lasers. The surface roughness and residual stress of the treated samples were measured, and the microstructure morphology of the sample surface was observed. The electrochemical corrosion tests were conducted with an electrochemical workstation to measure the electrometer polarization, obtain the impedance curve, and observe the electrochemical corrosion. As the laser power density increased, the surface grains of the E690 high-strength steel cladding layer continued to refine until nanocrystals formed, and the residual compressive stress on the surface increased. The residual compressive stress on the surface rendered the passivation film stable and dense; furthermore, the refinement of surface grains inhibited the initiation and propagation of microcracks. The positive shift of the corrosion potential increased from -1.004 to -0.771 V, the corrosion current density decreased from 114.5 to 5.41 µA/cm2, the radius of the impedance spectrum curve increased, and the peeling pits, as well as corrosion micropores on the surface, gradually became no longer evident after electrochemical corrosion. After laser shock treatment, the corrosion resistance of the cladding layer sample was substantially improved.

Laser Powder Bed Fusion of 316L Stainless Steel: Effect of Laser Polishing on the Surface Morphology and Corrosion Behavior.

Recently, laser polishing, as an effective post-treatment technology for metal parts fabricated by laser powder bed fusion (LPBF), has received much attention. In this paper, LPBF-ed 316L stainless steel samples were polished by three different types of lasers. The effect of laser pulse width on surface morphology and corrosion resistance was investigated. The experimental results show that, compared to the nanosecond (NS) and femtosecond (FS) lasers, the surface material's sufficient remelting realized by the continuous wave (CW) laser results in a significant improvement in roughness. The surface hardness is increased and the corrosion resistance is the best. The microcracks on the NS laser-polished surface lead to a decrease in the microhardness and corrosion resistance. The FS laser does not significantly improve surface roughness. The ultrafast laser-induced micro-nanostructures increase the contact area of the electrochemical reaction, resulting in a decrease in corrosion resistance.

Combined Porous-Monolithic TiNi Materials Surface-Modified with Electron Beam for New-Generation Rib Endoprostheses.

TiNi alloys are very widely used materials in implant fabrication. When applied in rib replacement, they are required to be manufactured as combined porous-monolithic structures, ideally with a thin, porous part well-adhered to its monolithic substrate. Additionally, good biocompatibility, high corrosion resistance and mechanical durability are also highly demanded. So far, all these parameters have not been achieved in one material, which is why an active search in the field is still underway. In the present study, we prepared new porous-monolithic TiNi materials by sintering a TiNi powder (0-100 µm) on monolithic TiNi plates, followed by surface modification with a high-current pulsed electron beam. The obtained materials were evaluated by a set of surface and phase analysis methods, after which their corrosion resistance and biocompatibility (hemolysis, cytotoxicity, and cell viability) were evaluated. Finally, cell growth tests were conducted. In comparison with flat TiNi monoliths, the newly developed materials were found to have better corrosion resistance, also demonstrating good biocompatibility and potential for cell growth on their surface. Thus, the newly developed porous-on-monolith TiNi materials with different surface porosity and morphology showed promise as potential new-generation implants for use in rib endoprostheses.

Study on Material Design and Corrosion Resistance Based on Multi-Principal Component Alloying Theory.

This study mainly attempts to develop Mg-based alloy materials with excellent corrosion resistance by means of multi-principal alloying. The alloy elements are determined based on the multi-principal alloy elements and the performance requirements of the components of biomaterials. Mg30Zn30Sn30Sr5Bi5 alloy was successfully prepared by vacuum magnetic levitation melting. Through the electrochemical corrosion test with m-SBF solution (pH7.4) as the electrolyte, the corrosion rate of alloy Mg30Zn30Sn30Sr5Bi5 alloy decreased to 20% of pure Mg. It could also be seen from the polarization curve that when the self-corrosion current density is low, the alloy shows superior corrosion resistance. Nevertheless, with the increase in self-corrosion current density, although the anodic corrosion performance of the alloy is obviously better than that of pure Mg, the cathode shows the opposite situation. The Nyquist diagram shows that the self-corrosion potential of the alloy is much higher than that of pure Mg. In general, under the condition of low self-corrosion current density, the alloy materials display excellent corrosion resistance. It is proved that the multi-principal alloying method is of positive significance for improving the corrosion resistance of Mg alloys.

Evaluation of the Corrosion Resistance of Different Types of Orthodontic Fixed Retention Appliances: A Preliminary Laboratory Study.

(i) Objective: The present study aimed to compare the electrochemical corrosion resistance of six different types of fixed lingual retainer wires used as fixed retention appliances in an in vitro study. (ii) Methods: In the study, two different Ringer solutions, with pH 7 and pH 3.5, were used. Six groups were formed with five retainer wires in each group. In addition, 3-braided stainless steel, 6-braided stainless steel, Titanium Grade 1, Titanium Grade 5, Gold, and Dead Soft retainer wires were used. The corrosion current density (icorr), corrosion rate (CR), and polarization resistance (Rp) were determined from the Tafel polarization curves. (iii) Results: The corrosion current density of the Gold retainer group was statistically higher than the other retainer groups in both solutions (p < 0.05). The corrosion rate of the Dead Soft retainer group was statistically higher than the other retainer groups in both solutions (p < 0.05). The polarization resistance of the Titanium Grade 5 retainer group was statistically higher than the other retainer groups in both solutions (p < 0.05). As a result of Scanning Electron Microscope (SEM) images, pitting corrosion was not observed in the Titanium Grade 1, Titanium Grade 5 and Gold retainer groups, while pitting corrosion was observed in the other groups. (iv) Conclusion: From a corrosion perspective, although the study needs to be evaluated in vivo, the Titanium Grade 5 retainer group included is in this in vitro study may be more suitable for clinical use due to its high electrochemical corrosion resistance and the lack of pitting corrosion observed in the SEM images.

Boosting large-current-density water oxidation activity and stability by phytic acid-assisted rapid electrochemical corrosion.

Corrosion engineering is an efficient strategy to achieve durable oxygen evolution reaction (OER) catalysts at high current densities beyond 500 mA cm-2. However, the spontaneous electrochemical corrosion has a slow reaction rate, and most of them need to add large amounts of salts (such as NaCl) to accelerate the corrosion process. In this report, a novel and effective phytic acid (PA)-assisted in situ electrochemical corrosion strategy is demonstrated to accelerate the the corrosion process and form bimetallic active catalysts to show excellent OER performance at large current densities. In situ rapid electrochemical corrosion of nickel foam substrate and PA ligands etching realize localized high concentrations of Ni and Fe ions. High concentrations of metal ions will combine with hydroxyl to effectively form defects-enriched NiFe layered double hydroxides porous nanosheets tightly anchoring on the underneath substrate. Remarkably, the activated electrode exhibits excellent OER catalytic activities with ultralow overpotentials of 289 and 315 mV to reach high current densities of 500 and 1000 mA cm-2, respectively. When coupled with Ni-Mo-N hydrogen evolution reaction catalysts, the two-electrode cell merely requires 1.87 V to deliver 1000 mA cm-2. The ligands-assisted rapid electrochemical corrosion strategy provides a fresh perspective for facile, cost-effective, and scale-up production of superior OER catalysts at large current densities.

Flower-like Ni3Sn2@Ni3S2 with core-shell nanostructure as electrode material for supercapacitors with high rate and capacitance.

To enhance the specific capacitance as well as maintain satisfactory rate performance of nickel hydroxide and nickel sulfide, in this work, the ultra-fine nickel-tin nanoparticles with high conductivity are selected to synthesize Ni3Sn2@Ni(OH)2 and Ni3Sn2@Ni3S2 nanoflowers. Alloy as the core material improves the electrical conductivity of the composite, and the nanosheets prepared by electrochemical corrosion effectively avoid aggregation as well as increase the active sites of the electrode material. By adjusting the corrosion time, the Ni3Sn2@Ni(OH)2 with better morphology displays a high specific capacitance (1277.37C g-1 at 1 A g-1) and good rate performance (1028C g-1 at 20 A g-1). After sulfurization, the optimal Ni3Sn2@Ni3S2 perfectly retains the morphological characterizations of the precursor and exhibits ultra-high specific capacitance (1619.02C g-1 at 1 A g-1) as well as outstanding rate performance (1312C g-1 at 20 A g-1). The samples before and after vulcanization both have the excellent electrochemical properties, which is attributed to the rational design and construction of the alloy-based core-shell nanostructures. Besides, the all-solid-state hybrid supercapacitor (HSC) is assembled by Ni3Sn2@Ni3S2 as the positive electrode and activated carbon as the negative electrode, displaying outstanding energy density of 70.54 Wh kg-1 at 808.67 W kg-1 and excellent cycling stability (93.21 % after 10,000 cycles). This work provides a novel ingenuity for synthesizing high-performance supercapacitor electrodes.

Removal of Copper Corrosion Products by Using Green Deep Eutectic Solvent and Bio-Derivative Cellulose Membrane.

A safe and environmentally friendly material for corrosion removal from metals is proposed in this article. Electrochemically corroded copper was selected as a target material, and a deep eutectic solvent (DES) composed of choline chloride and ascorbic acid, in a molar ratio of 2:1, was developed to this end. Aqueous solutions of the DES with a concentration above 70 wt% were found to be effective in the dissolution of patina and less aggressive towards other materials such as CaCO3, which is the main component of limestone. These concentrated DES solutions were integrated with either cotton swabs or cellulose-based membranes and used for the cleaning of electrochemically corroded copper. The membrane containing 80 wt% DES aqueous solution exhibited the most desirable cleaning ability in terms of speed and area selectivity. X-ray diffraction analysis of the corroded copper before and after the application of the membrane was performed to demonstrate the successful corrosion removal.

Electrochemical Corrosion Behavior of MIG-Welded 7N01-T4 Aluminum Alloy by ER5356 and ER5087 Welding Wires.

7N01-T4 aluminum alloy plates were welded by the metal inert gas (MIG) welding method, with ER5087 and ER5356 welding wires, respectively. The electrochemical corrosion behavior of the weld zones in the two kinds of welded joints using 3.5 wt.% and 5 wt.% NaCl solutions were investigated by polarization curve, electrochemical impedance spectroscopy (EIS), scanning electron microscope (SEM), and laser confocal scanning microscope (LCSM). The results indicated the better corrosion resistance of the weld zone in the ER5356 welded joint than that in the ER5087 welded joint, which was related to the different contents of Mn and Zn elements and the distribution of precipitates for the weld zones in the two kinds of welded joints. Based on the LSCM of the weld zones, the maximum depth (dmax) of corrosion pits for the weld zone in the ER5356 welded joint was lower than that in the ER5087 welded joint when immersed in the same NaCl concentrations. The dmax of the corrosion pit of the weld zone in the ER5356 welded joint using the 5 wt.% NaCl solution was 78.5 ± 0.96 µm, which was much bigger than that using the 3.5 wt.% NaCl solution. For the weld zone in the ER5087 welded joint with 5 wt.% NaCl solution, more Cl- was adsorbed onto the active surface of weld zones, which accelerated the corrosion, resulting in the corrosion mechanism from pitting to intergranular corrosion.

Numerical Simulation of Damage Evolution and Electrode Deformation of X100 Pipeline Steel during Crevice Corrosion.

In this paper, the spatial and temporal damage evolution was described during crevice corrosion through developing a two-dimensional (2-D) model. COMSOL code was used to simulate the crevice corrosion regulated by the I∙R voltage of nickel (Ni) metal in sulfuric acidic. The electrode deformation, potential and current curves, and other typical characteristics were predicted during crevice corrosion, where results were consistent with published experimental results. Then, based on the Ni model, the damage evolution of X100 crevice corrosion in CO2 solution was simulated, assuming uniform distribution of solution inside and outside the crevice. The results showed that over time, the surface damage of Ni electrode increased under a constant applied potential. As the gap increased, the critical point of corrosion (CPC) inside the crevice moved into a deeper location, and the corrosion damage area (CDA) gradually expanded, but the threshold value of corrosion damage remained almost unchanged. The CDA inside the crevice extended toward the opening and the tip of crevice. Since the potential drop in this region increases with increasing current, the passivation potential point moved towards the opening. As the gap increased and the electrolyte resistance decreased, the critical potential for reaching the maximum corrosion rate moved into a deeper location. It is significant for predicting the initial damage location and the occurrence time of surface damage of crevice corrosion through the 2-D model that is not available through the one-dimensional simplified model.

Effect of Temperature on the Corrosion Behavior and Corrosion Resistance of Copper-Aluminum Laminated Composite Plate.

In this paper, the effect of temperature on the corrosion behavior and corrosion resistance of the copper-aluminum laminated composite plates were investigated by salt-spray corrosion, potential polarization curve and electrochemical impedance spectroscopy. Moreover, the microstructure of the copper-aluminum laminated composite plate after salt-spray corrosion was observed by scanning electron microscope, and X-ray photoelectron spectroscopy was used to study the composition of corrosion product. The results revealed that the corrosion products of the copper-aluminum laminated composite plate were Al2O3 and AlOOH. Due to the galvanic corrosion of the copper-aluminum laminated composite plate, the cathode underwent oxygen absorption corrosion during the corrosion process; therefore, the presence of moisture and the amount of dissolved oxygen in the corrosive environment had a great influence on the corrosion process. The increasing temperature would evaporate a large amount of moisture, resulting in the corrosion product-aluminum oxide dehydrated and covered the surface of the material in the process of salt-spray corrosion, which played a role in protecting the material. Therefore, the corrosion resistance of the copper-aluminum laminated composite plate first decreased and then increased. In the salt-spray corrosion environment, the corrosion resistance of the copper-aluminum laminated composite plate reached the lowest at 45 °C, and its corrosion rate was the fastest, at 0.728 g/m2·h. The electrochemical corrosion occurred in the solution, and the impact was small; however, in addition to the protective corrosion products, the ion mobility in the solution also had a certain influence on the corrosion rate, and the ionic activity increased with the increase of temperature. Therefore, the corrosion resistance of the copper-aluminum laminated composite plate gradually decreased as the temperature increased, and its corrosion resistance was the worst at 50 °C.