An Optimized Strain-Compensated Arrhenius Constitutive Model of GH4169 Superalloy Based on Hot Compression.

A precise constitutive model is essential for capturing the deformation characteristics of the GH4169 superalloy in numerical simulations of thermal plastic forming processes. Hence, the aim of this study was to develop a precise modified constitutive model to describe the hot deformation behavior exhibited by the GH4169 superalloy. The isothermal cylindrical uniaxial compression tests of the GH4169 superalloy were carried out at temperatures of 950~1100 °C and strain rates of 0.01~10 s-1 using a Thermecmastor-200KN thermal-mechanical simulator. The original strain-stress curves were corrected by minimizing the effects of plastic heat and interfacial friction. Based on the true stress-strain curves, the original strain-compensated Arrhenius constitutive model was constructed using polynomial orders of 3, 5, and 10, respectively. The results showed that once the polynomial order exceeds the 5th, further increasing the order has little contribution to the accuracy of the model. To improve prediction ability, a higher precision Arrhenius constitutive model was established by extending a series of material parameters as functions that depend on temperature, strain, and strain rate, in which the error can be reduced from 4.767% to 0.901% compared with the classic strain-compensated Arrhenius constitutive model.

Investigation on Mechanism of Microstructure Evolution during Multi-Process Hot Forming of GH4169 Superalloy Forging.

Typically, in the manufacturing of GH4169 superalloy forgings, the multi-process hot forming that consists of pre-deformation, heat treatment and final deformation is required. This study focuses on the microstructural evolution throughout hot working processes. Considering that δ phase can promote nucleation and limit the growth of grains, a process route was designed, including pre-deformation, aging treatment (AT) to precipitate sufficient δ phases, high temperature holding (HTH) to uniformly heat the forging, and final deformation. The results show that the uneven strain distribution after pre-deformation has a significant impact on the subsequent refinement of the grain microstructure due to the complex coupling relationship between the evolution of the δ phase and recrystallization behavior. After the final deformation, the fine-grain microstructure with short rod-like δ phases as boundaries is easy to form in the region with a large strain of the pre-forging. However, necklace-like mixed grain microstructure is formed in the region with a small strain of the pre-forging. In addition, when the microstructure before final deformation consists of mixed grains, dynamic recrystallization (DRX) nucleation behavior preferentially depends on kernel average misorientation (KAM) values. A large KAM can promote the formation of DRX nuclei. When the KAM values are close, a smaller average grain size of mixed-grain microstructure is more conductive to promote the DRX nucleation. Finally, the interaction mechanisms between δ phase and DRX nucleation are revealed.

Effect of Deformation Parameters of an Initial Aged GH4169 Superalloy on Its Microstructural Evolution during a New Two-Stage Annealing.

This study aims to explore the effect of deformation parameters on microstructure evolution during the new two-stage annealing method composed of an aging treatment (AT) and a cooling recrystallization annealing treatment (CRT). Firstly, the hot compressive tests with diverse deformation parameters were finished for an initial aged deformed GH4169 superalloy. Then, the same two-stage annealing method was designed and carried out for the deformed samples. The results show that the deformation parameters mainly affect the grain microstructure during CRT by influencing the content, distribution and morphology of the δ phase after deformation. The reason for this is that there is an equilibrium of the content of the δ phase and Nb atom. When the deformation temperature is high, the complete dissolution behavior of the δ phase nuclei promotes the dispersion distribution of the δ phase with rodlike and needle-like shapes during AT. Thus, the fine and heterogeneous microstructure is obtained after annealing because the recrystallization nucleation is enhanced in those dispersed δ phases during CRT. However, when the retained content of δ phase nuclei is high after deformation, the clusters of intragranular δ phases will form during AT, resulting in the pinning of the motion for dislocation. The elimination of the mixed grain microstructure is slowed down due to the low static recrystallization (SRX) nucleation rate within the deformed grain.

Development and Characterization of ZnO Piezoelectric Thin Film Sensors on GH4169 Superalloy Steel Substrate by Magnetron Sputtering.

At present, piezoelectric sensors are primarily applied in health monitoring areas. They may fall off owing to the adhesive's durability, and even damage the monitored equipment. In this paper, a piezoelectric film sensor (PFS) based on a positive piezoelectric effect (PPE) is presented and a ZnO film is deposited on a GH4169 superalloy steel (GSS) substrate using magnetron sputtering. The microstructure and micrograph of ZnO piezoelectric thin films were analyzed by an X-ray diffractometer (XRD), energy dispersive spectrometer (EDS), scanning electron microscope (SEM), and atomic force microscope (AFM). The results showed that the surface morphology was dense and uniform and had a good c-axis-preferred orientation. According to the test results of five piezoelectric sensors, the average value of the longitudinal piezoelectric coefficient was 1.36 pC/N, and the average value of the static calibration sensitivity was 19.77 mV/N. We selected the sensor whose parameters are closest to the average value for the dynamic test experiment and we drew the output voltage response curve of the piezoelectric film sensor under different loads. The measurement error was 4.03% when repeating the experiment six times. The research achievements reveal the excellent performance of the piezoelectric film sensor directly deposited on a GH4169 superalloy steel substrate. This method can reduce measurement error caused by the adhesive and reduce the risk of falling off caused by the aging of the adhesive, which provides a basis for the research of smart bolts and guarantees a better application in structural health monitoring (SHM).

Effects of Double-Stage Annealing Parameters on Tensile Mechanical Properties of Initial Aging Deformed GH4169 Superalloy.

This study takes large size samples after hot-upsetting as research objects and aims to investigate the optimization double-stage annealing parameters for improving the mechanical properties of hot-upsetting samples. The double-stage annealing treatments and uniaxial tensile tests for hot-upsetting GH4169 superalloy were finished firstly. Then, the fracture mode was also studied. The results show that the strength of hot-upsetting GH4169 superalloy can be improved by the double-stage annealing treatment, but the effect of annealing parameters on the elongation of GH4169 alloy at high temperature and room temperature is not significant. The fracture mode of annealed samples at high-temperature and room-temperature tensile tests is a mixture of shear fracture and quasi-cleavage fracture while that of hot-upsetting sample is a shear fracture. The macroscopic expressions for the two fracture modes belong to ductile fracture. Moreover, it is also found that the improvement of strength by the double-stage annealing treatment is greater than the single-stage annealing treatment. This is because the homogeneity of grains plays an important role in the improvement of strength for GH4169 superalloy when the average grain size is similar. Based on a comprehensive consideration, the optimal annealing route is determined as 900 °C × 9-12 h(water cooling) + 980 °C × 60 min(water cooling).

Effect of Turning Amount on Metallurgical Qualities and Mechanical Properties of GH4169 Superalloy.

The determination of an appropriate amount of turning for superalloy ingot surfaces, in a scientific and reasonable manner, is vital to the improvement of the metallurgical quality and comprehensive performance of superalloy ingots. In the present study, scanning electron microscopy with energy-dispersive spectroscopy, a high-temperature testing machine, a Brinell hardness tester and the Image-Pro Plus software were used to analyze and compare the types and amounts of inclusions, the average area of the (Al,Mg)O inclusions, and the mechanical properties of points at different distances from the edge of the GH4169 superalloy vacuum arc remelting (VAR) ingot edge. The effects of the amount of turning to which the superalloy is subjected, the metallurgical qualities, and the mechanical properties were systematically studied. The results showed that the five inclusion types did not change as the sampling locations moved away from the ingot edge, but the amount of inclusions and the average area of the (Al,Mg)O inclusions first decreased and then stabilized. Similarly, the tensile strength, elongation, section shrinkage, hardness, and fatigue life first increased and then stabilized. Finally, this experiment tentatively determined that an appropriate amount of turning for a GH4169 superalloy ingot is 36-48 mm.

Performance of two different constitutive models and microstructural evolution of GH4169 superalloy.

The hot compression tests of GH4169 superalloy were performed in the deformation temperature range of 970 to 1150 ℃ and at the strain rate range of 0.001 to 10 s⁻¹. The flow stress is dependent on temperature and strain rate. The flow stresses were respectively predicted by Arrhenius-type and artificial neural network (ANN) models, and the predicted flow stresses were compared with the experimental data. A processing map can be obtained using the dynamic material models (DMM). A three-dimensional (3D) FEM model was established to simulate the hot compression process of GH4169 superalloy. Investigation of the microstructure of the deformed specimen was carried out using theoretical analysis, experimental research and FEM simulation. And the FEM model of compression tests were verified by experimental data.