Closed-Loop Recycling of Mixed Plastics of Polyester and CO2-Based Polycarbonate to a Single Monomer.

Physical blending is an effective strategy for tailoring polymeric materials to specific application requirements. However, physically blended mixed plastics waste adds additional barriers in mechanical or chemical recycling. This difficulty arises from the intricate requirement for meticulous sorting and separation of the various polymers in the inherent incompatibility of mixed polymers during recycling. To overcome this impediment, this work furthers the emerging single-monomer - multiple-materials approach through the design of a bifunctional monomer that can not only orthogonally polymerize into two different types of polymers - specifically lactone-based polyester and CO2-based polycarbonate - but the resultant polymers and their mixture can also be depolymerized back to the single, original monomer when facilitated by catalysis. Specifically, the lactone/epoxide hybrid bifunctional monomer (BiLO) undergoes ring-opening polymerization through the lactone manifold to produce polyester, PE(BiLO), and is also applied to ring-opening copolymerization with CO2, via the epoxide manifold, to yield polycarbonate, PC(BiLO). Remarkably, a one-pot recycling process of a BiLO-derived PE/PC blend back to the constituent monomer BiLO in >99 % selectivity was achieved with a superbase catalyst at 150 °C, thereby effectively obviating the requirement for sorting and separation typically required for recycling of mixed polymers.

Environmental-friendly extraction of di(2-ethylhexyl) phthalate from poly(vinyl chloride) using liquefied dimethyl ether.

Poly(vinyl chloride) (PVC) is one of the most widely used plastics. However, a major challenge in recycling PVC is that there is no economical method to separate and remove its toxic phthalate plasticizers. This research made a breakthrough by extracting PVC with liquefied dimethyl ether (DME) and successfully separating the plasticizer components. Nearly all (97.1 %) of the di(2-ethylhexyl) phthalate plasticizer was extracted within 30 min by passing liquefied DME (285 g) through PVC at 25 °C. The compatibility of PVC with organic solvents, including liquefied DME, was derived theoretically from their Hansen solubility parameters (HSP), and actual dissolution experiments were conducted to determine the optimal PVC solvents. A liquefied DME mixture was used to dissolve PVC, and the extract was diluted with ethanol to precipitate the dissolved PVC. We demonstrated that liquefied DME is a promising method for producing high quality recycled products and that the process retains the fundamental properties of plasticizers and PVC without inducing degradation or depolymerization. Because of its low boiling point, DME can be easily separated from the solute after extraction, allowing for efficient reuse of the solvent, extracted plasticizer, and PVC. DME does not require heat and produces little harmful wastewater, which significantly reduces the energy consumption of the plasticizer additive separation process.

How the Digital Product Passport Can Lead the Plastics Industry towards a Circular Economy-A Case Study from Bottle Caps to Frisbees.

The Digital Product Passport (DPP) as a product-specific data set is a powerful tool that provides information on the origin or composition of products and increases transparency and traceability. This recycling case study accompanies the production of 2192 frisbees, which originated from collected beverage bottle caps. In total, 486.7 kg of feedstock was collected and transformed into 363.2 kg of final product with verified traceability through all process steps via a DPP, provided by the R-Cycle initiative and based on the GS1 standard. This demanded a generally agreed dataset, the availability of technical infrastructure, and additional effort in the processing steps to collect and process the data. R-Cycle offers a one-layer DPP where the data structure is lean and information is visible to everyone. This is beneficial to a variety of stakeholders in terms of transparency. However, it does not allow the sharing of sensitive information. On the one hand, the DPP has a high potential to be an enabler for customer engagement, origin verification, or as a starting point for more efficient and advanced recycling of plastics. On the other hand, the DPP involves a certain effort in data generation and handling, which must be justified by the benefits. For small, simple packaging items, the DPP may not be the perfect solution for all problems. However, with a broader societal mindset and legislative push, the DPP can become a widely used and trusted declaration tool. This can support the plastics industry in its journey towards a circular economy.

Global plastic waste recycling and extended producer responsibility laws.

In the USA, 8.66% of municipal solid waste (MSW) plastic was recycled and 75.9% landfilled (2018). Some critical challenges in widespread adoption of post-consumer recycled (PCR) plastic include high collection costs, sortation complexity, inconsistent feedstock properties, and unknown contamination leading to safety considerations. The objective of this review is to discuss global Extended Producer Responsibility (EPR) policies/regulations and their ability to facilitate coordination of domestic/international policies and business to overcome critical recycling complications. Global EPR and recycling laws were examined to compare and contrast initiatives to increase recycling and avoid plastic waste generation. EPR laws increase producers' liability towards product generation, marketing, and disposal by applying fees and taxes on products depending on product recyclability and volume generation. Countries with established plastic EPR regulations and landfill bans often possess higher recycling rates. The results of this research can facilitate development of local regulatory mandates to increase recycling rates.

Evaluation of mixed #3-7 plastic waste from material recovery facilities (MRFs) in the United States.

Plastic recycling rates are still low in the United States (U.S.), with less than 10% of municipal solid waste (MSW) plastic being recycled. Most unrecycled plastics are identified by Resin Identification Codes (RIC) from #3-7, which are commonly destined for landfill or waste-to-energy facilities (WTE). Therefore, the composition and quality of outbound bales containing #3-7 plastics were assessed to understand the potential to increase recycling rates. Three bales were sourced from three different Material Recovery Facilities (MRFs) located in the United States. Each bale was manually sorted and characterized for quality and performance via multiple plastic characterization techniques. Considerable differences in bale composition were observed between MRFs, which correlated with the technology used by each MRF in the sorting process. The differences were substantial in the residual levels of poly(ethylene terephthalate) (PET) and high-density polyethylene (HDPE), which are highly desired for mechanical recycling processes and not expected in #3-7 plastics bales. Traditional recycling processes including washing, extrusion, and injection molding of the sorted material were employed prior to the physical, thermal, and molecular characterization. Despite differences in bale composition by plastic type, some polymer properties were similar across MRFs. This research suggests that landfill-diverted mixed plastic waste can be utilized in the mechanical recycling of currently unrecycled materials, as processes can be designed to work with consistent polymer properties. It also highlights the need to upgrade the sorting systems to prevent waste feedstocks, which can be recycled with current technologies, from contaminating other plastic streams or reach landfills.

From Bottle Caps to Frisbee-A Case Study on Mechanical Recycling of Plastic Waste towards a Circular Economy.

This study demonstrates an open-loop recycling process of a specific post-consumer plastic waste stream. The targeted input waste material was defined as high-density polyethylene beverage bottle caps. Two methods of waste collection, informal and formal, were employed. Thereafter, materials were hand-sorted, shredded, regranulated, and then injection-molded into a flying disc (i.e., frisbee) as a pilot product. To observe the potential changes in the material throughout the entire recycling process, eight different test methods including melt mass-flow rate (MFR), differential scanning calorimetry (DSC), and mechanical tests were carried out on the various material states. The study showed that the informal collection led to a relatively higher purity in the input stream, which also appeared to have a 23% lower MFR value compared to that of the formally collected materials. The DSC measurements revealed a cross-contamination by polypropylene, which clearly affected the properties of all investigated materials. The cross-contamination led to a slightly higher tensile modulus in the recyclate, while the Charpy notched impact strength declined after processing by approximately 15% and 8% compared to those of the informal and formal input materials, respectively. All materials and the processing data were documented and stored online as a practical implementation of a digital product passport as a potential digital traceability tool. Furthermore, the suitability of the resulting recyclate to be used in transport packaging applications was also investigated. It was found that a direct replacement of virgin materials for this specific application is not possible without proper material modification.

Graphene Oxide Facilitates Transformation of Waste PET into MOF Nanorods in Ionic Liquids.

Although though ionic liquids (IL) are rapidly emerging as highly efficient reagents for the depolymerization of waste plastics, their high cost and adverse impact on the environment make the overall process not only expensive but also environmentally harmful. In this manuscript, we report that graphene oxide (GO) facilitates the transformation of waste polyethylene terephthalate (PET) to Ni-MOF (metal organic framework) nanorods anchored on reduced graphene oxide (Ni-MOF@rGO) through NMP (N-Methyl-2-pyrrolidone)-based coordination in ionic liquids. Morphological studies using scanning electron microscopy (SEM) and transmission electron microscopy (TEM) showed mesoporous three-dimensional structures of micrometer-long Ni-MOF nanorods anchored on reduced graphene substrates (Ni-MOF@rGO ), whereas structural studies using XRD and Raman spectra demonstrated the crystallinity of Ni-MOF nanorods. Chemical analysis of Ni-MOF@rGO carried out using X-ray photoelectron spectroscopy demonstrated that nickel moieties exist in an electroactive OH-Ni-OH state, which was further confirmed by nanoscale elemental maps recorded using energy-dispersive X-ray spectroscopy (EDS). The applicability of Ni-MOF@rGO as an electro-catalyst in a urea-enhanced water oxidation reaction (UOR) is reported. Furthermore, the ability of our newly developed NMP-based IL to grow MOF nanocubes on carbon nanotubes and MOF nano-islands on carbon fibers is also reported.

Colombian Sustainability Perspective on Fused Deposition Modeling Technology: Opportunity to Develop Recycled and Biobased 3D Printing Filaments.

In the context of the preservation of natural resources, researchers show a growing interest in developing eco-friendly materials based on recycled polymers and natural fiber biocomposites to minimize plastic and agroindustrial waste pollution. The development of new materials must be integrated within the circular economy concepts to guarantee sustainable production. In parallel, fused deposition modeling, an additive manufacturing technology, provides the opportunity to use these new materials in an efficient and sustainable manner. This review presents the context of plastics and agro-industrial fiber pollution, followed by the opportunity to give them added value by applying circular economy concepts and implementing these residues to develop new materials for the manufacture of fused deposition modeling 3D printing technique feedstock. Colombian perspective is highlighted since 3D printing technology is growing there, and Colombian biodiversity represents a high reservoir of materials. Also, recycling in Colombia promotes compliance with the 2030 Agenda and the Sustainable Development Goals.

Photo-Modulating CO2 Uptake of Hypercross-linked Polymers Upcycled from Polystyrene Waste.

Incorporating photo-switches into skeletal structures of microporous materials or as guest molecules yield photo-responsive materials for low-energy CO2 capture but at the expense of lower CO2 uptake. Here, we overcome this limitation by exploiting trans-cis photoisomerization of azobenzene loaded into the micropores of hypercross-linked polymers (HCPs) derived from waste polystyrene. Azobenzene in HCP pores reduced CO2 uptake by 19 %, reaching 37.7 cm3 g-1 , but this loss in CO2 uptake was not only recovered by trans-cis photoisomerization of azobenzene, but also increased by 22 %, reaching 56.9 cm3 g-1 , when compared to as-prepared HCPs. Computational simulations show that this increase in CO2 uptake is due to photo-controlled increments in 10-20 Šmicropore volume, i. e., adsorption sites and a photo-reversible positive dipole moment. Irradiating these HCPs with visual-range light reverted CO2 uptake to 33 cm3 g-1 . This shows that it is feasible to recycle waste polystyrene into advanced materials for low-energy carbon capture.

Polypropylene Pipe Compounds with Varying Post-Consumer Packaging Recyclate Content.

The high recycling targets set by the European Commission will create an increased availability of polypropylene (PP) post-consumer recyclates (PCRs). However, no regulations mandate the use of recycled PP (rPP), so the industry is challenged to explore possibilities to utilize such materials. One option, as suggested by the European Commission, is the introduction of rPP in pipe applications. According to existing standards, the use of recyclate is not allowed in pressurized gas and drinking water systems. However, many other pipe and underground applications, such as stormwater systems, open the increased use of PCRs. Additionally, even for less-demanding applications, such as non-pressure sewage systems, highly durable solutions are needed to cover the requested lifetime and request an ambitious property profile to fulfill the application needs that cannot be met by PP packaging materials and even less by PCRs thereof. Hence, this work explores the possible use of commercially available PCRs out of polypropylene from packaging applications in compounds together with virgin PP pipe grades to meet the demands for less-demanding applications. Two different commercially available rPPs and one commercially available recycled polyolefin (rPO) from mixed polyethylene and PP waste were acquired and, together with two predefined virgin PP pipe grades, were blended to compounds in the range of 10 m%, 20 m%, and 30 m% recyclate content. The compounds and three virgin PP pipe grades, acting as benchmarks, were tested in terms of short- and long-term mechanical performance as well as for many other physical properties. All of the compounds showed good results regarding fatigue crack (FCG) resistance with virgin polymer as the reference. The factors influencing FCG resistance, such as melt flow rate and polyolefin cross-contamination, were thoroughly investigated as the used virgin grades and recyclates cover a broad range of these properties.

A sustainable recycling process for end-of-life vehicle plastics: A case study on waste bumpers.

End-of-life vehicle (ELV) recycling has considerable potential value and a wide range of applications. Plastics form an increasing percentage of the total weight of automobiles as their lightweight. Recycling plastics from automobiles is important for achieving the overall recycling goal from a sustainability standpoint. In this study, the whole recycling process of automotive plastic parts was explored, using waste bumpers as an example, in which paint removal and recycled polypropylene (RPP) modification were the important links. First, LS-Dyna was used to run simulations to determine the best paint removal process parameters for surface coating treatment, and experiments were then conducted to confirm the paint removal effect. Second, component, morphological, and Gel Permeation Chromatography (GPC) analyses were conducted. As per the results, the degradation was primarily caused by surface oxidation of the ELV bumper, and the molecular weight of RPP was lower than that of new PP. Finally, the thermal and mechanical properties of RPP, modified RPP, and the new bumper were compared. The addition of nano-montmorillonite(nano-MMT), virgin PP, and a compatibilizer could improve the thermal and mechanical properties of RPP while satisfying the application requirements of the new bumper. This process provides a valuable idea for the sustainable recycling of used ELV plastics.

Sampling Scheme Conception for Pretreated Polyolefin Waste Based on a Review of the Available Standard Procedures.

Given the rapid development of plastics recycling in recent years, the need for guidelines for sampling and material characterization is steadily emerging. However, there still exists a considerable scarcity of methods that enable proper material data acquisition. This paper consists of two parts. The first part provides a critical review of the available sampling techniques that can be utilized in the field of plastics recycling. Several sampling studies were covered in the review alongside the prominent standardization institutions. It was found that neither the literature nor the standards provide a comprehensive practice that considers the distinctive characteristics of plastic waste and applies it to different situations along the value chain. In the second part, a proposal of a sampling plan for pretreated rigid plastic waste is conceptualized based on selected information from the reviewed methods. Two variants of the proposed plan were evaluated based on the flake size distribution and the apparent density of four different pretreated polyolefin (PO) waste materials. The results of the study showed that combining stratified random sampling with composite sampling yields a good sampling technique for rigid PO waste. Moreover, the analysis of a composite sample adequately conveys the true material properties of a sublot or lot.

Quality evaluation and economic assessment of an improved mechanical recycling process for post-consumer flexible plastics.

Packaging represents the largest fraction of plastic waste in Europe. Currently, mechanical recycling schemes are mainly focused on the recovery of rigid packaging (like bottles), while for flexible packaging, also called films, recycling rates remain very low. Existing mechanical recycling technologies for these films are quite basic, especially in the case of complicated post-consumer flexible plastics (PCFP) waste, leading to regranulate qualities that are often subpar for renewed use in demanding film applications. In this study, the technical and economic value of an improved mechanical recycling process (additional sorting, hot washing, and improved extrusion) of PCFPs is investigated. The quality of the four types of resulting regranulates is evaluated for film and injection molding applications. The obtained Polyethylene-rich regranulates in blown films offer more flexibility (45-60%), higher ductility (27-55%), and enhanced tensile strength (5-51%), compared to the conventional mechanical recycling process. Likewise, for injection molded samples, they exhibit more flexibility (19-49%), enhanced ductility (7 to 20 times), and higher impact strength (1.8 to 3.8 times). An economic assessment is made between the obtained increased market value and the capital investment required. It is shown that the economic value can be increased by 5-38% through this improved recycling process. Overall, the study shows that it is possible to increase the mechanical recycling quality of PCFP in an economically viable way, thus opening the way for new application routes and overall increased recycling rates.

Recycling of polystyrene-based external thermal insulation composite systems - Application of combined mechanical and chemical recycling.

The material recycling of complex waste streams such as external thermal insulation composite systems (ETICS) is challenging, which is why their recycling in the sense of a circular economy is currently hardly established. Therefore, the combined mechanical and thermochemical recycling of ETICS based on expanded polystyrene (EPS) is investigated experimentally and by simulating full process chains in order to evaluate circular economy opportunities. Model ETICS as example for building and construction waste is pretreated mechanically, followed by either pyrolysis and / or gasification steps, and full mass and energy balances are derived. By the combined recycling, inorganic compounds can be separated to a large extent allowing a pre-concentrate generation. The plastic-rich pre-concentrate is converted into either pyrolysis oil with a high styrene monomer content of 51 wt% or to synthesis gas in the subsequent thermochemical conversions. The holistic approach enables a high carbon recycling rate between 53 and 68 wt%. In addition, the investigation reveals technology limitations and opportunities to be further developed and optimized.

Impact of plastic pollution on outdoor recreation in the existence of bearing capacity and perspective management.

Large-scale increases in plastic waste, greenhouse gas emissions, and fossil fuel depletion all have negative consequences for the environment. Plastic pollution can lead towards negative impacts on outdoor recreational activities. China and the European Union, as world leader in recycling and reuse, are tackling this issue by putting in place measures to counteract this trend for better outdoor recreational activities. As China and EU nations are most attracted by the tourists it is possible that recreational spot can have harmful effects upon wild and human life. So, we analyze the impacts of plastic waste recycling and reuse on outdoor recreation. It is possible to speed up the circular process if industry reduces its resource and energy consumption while also being able to handle plastic waste responsibly, utilize renewable energy sources, generate jobs, and contribute to economic growth, among other things. This research investigates the transition to sustainability in the European Union nations and China between 2000 and 2020 via the prism of resource and energy productivity in the EU nations and China. The Autoregressive Distributed Lag (ARDL) Model, as well as the estimator Driscool Kraay, are employed in this study. There is a statistically significant relationship between plastic recycling and valorization because of plastic pollution leads toward negative impacts on outdoor recreation, as well as resource productivity, according to the data. Increased energy tariffs, insufficient investment in research and development, a lack of job opportunities, and other factors all act as roadblocks to the implementation of circular growth strategies.

Short- and Long-Term Performance of Pipe Compounds Containing Polyethylene Post-Consumer Recyclates from Packaging Waste.

The polymer industry is pushed to present solutions that lead to a circular plastics economy. High plastic packaging waste recycling targets will eventually lead to a high availability of packaging material recyclates. Although the use of polyethylene terephthalate (PET) recyclates is prescribed by regulations to be used in new PET bottles, no such regulation prescribes the use of polyethylene recyclate (rPE) in new products. One possibility of using rPE, which is considered by the European Union, is the use within pipe materials. Pipe applications demand a certain property profile, most prominently a high slow crack growth (SCG) resistance, which is not met by most packaging materials or recyclates made from it. Hence, this work investigates the use of commercially available post-consumer recyclates out of high-density polyethylene from packaging applications in compounds together with high SCG-resistant virgin PE pipe material with a PE100-RC specification. Two rPEs were acquired from German producers and blended to compounds consisting of 25 m%, 50 m% and 75 m% recyclate. These compounds, together with the pure recyclates and several virgin pipe materials acting as benchmarks were tested in terms of short- and long-term mechanical performance and with other basic characterization methods. Several compounds exceeded the performance of one tested virgin PE pipe material, an injection molding PE80 grade, in several categories. The content of recyclate needed to outperform this benchmark grade was mostly dependent on the resulting melt flow rate (MFR) of the compound and thus also of the MFR of the pure recyclate. Furthermore, different levels of polypropylene contaminations within the recyclates resulted in differently contaminated compounds. This is proved to influence the SCG resistance too, as compounds of similar MFRs but with different SCG resistances were found.

Deodorization of post-consumer plastic waste fractions: A comparison of different washing media.

An important impediment to the acceptance of recyclates into a broader market is their unwanted odor after reprocessing. Different types of washing procedures are already in place, but fundamental insights into the deodorization efficiencies of different washing media are still relatively scarce. Therefore, in this study, the deodorization efficiencies of different types of plastics after washing with different media were determined via gas chromatography and mass spectrometry analysis. A total of 169 compounds subdivided into various chemical classes, such as alkanes, terpenes, and oxygenated compounds, were detected across all packaging types. Around 60 compounds were detected on plastic bottles, and around 40 were detected on trays and films. Owing to the differences in physicochemical properties of odor compounds, different deodorization efficiencies were obtained with different washing media. Water and caustic soda were significantly more efficient for poly(ethylene terephthalate) bottles with deodorization efficiencies up to 80%, whereas for polyethylene (PE) and polypropylene bottles, the washing media were relatively inefficient (around 30-40%). Adding a detergent or an organic solvent could increase deodorization efficiencies by up to 70-90% for these packaging types. A similar trend was observed for PE films having deodorization efficiencies in the range of 40-50% when washing with water or caustic soda and around 70-80% when a detergent was added. Polystyrene trays were most effectively deodorized with a detergent, achieving efficiencies up to 67%. Hence, this study shows that optimal washing processes should be tailored to specific packaging types to further improve deodorization and to eventually be able to meet ambitious European recycling targets.

The challenges of Covid-19 pandemic on improving plastic waste recycling rates.

The plastic system is burdened with many inefficiencies that have been exposed, and exacerbated, by the outbreak of the coronavirus (SARS-CoV2) pandemic in December 2019, widely known as COVID-19, and which threaten society's commitment to transition to a sustainable plastics economy. This perspective aims to depict the structural and systemic inefficiencies of the plastics system, and illuminate: (a) the vulnerability of the recycling sector to macroeconomic - particularly to oil price - shocks; (b) the economics of the recycling system; (c) the political dimensions of the plastics sector. It emphasises that is unwise to think about plastics recycling as an insular and linear problem, due to the complexity and interconnectedness of different parts of the plastic system that affect and are affected by the intertwined processes, stakeholders and values. That said, the transition to a sustainable plastics system requires an integrated, knowledge-based systems approach that interrogates the dynamics and causal-effect relationships of the interconnected challenges. This analytical scrutiny can indicate where interventions are needed in the plastics system towards creating transformational change.

Reducing Antisolvent Use in the STRAP Process by Enabling a Temperature-Controlled Polymer Dissolution and Precipitation for the Recycling of Multilayer Plastic Films.

The recently reported processing strategy called solvent-targeted recovery and precipitation (STRAP) enables deconstruction of multilayer plastic packaging films into their constituent resins by selective dissolution. It uses a series of solvent washes that are guided by thermodynamic calculations of polymer solubility. In this work, the use of antisolvents in the STRAP process was reduced and solvent mixtures were considered to enable the temperature-controlled dissolution and precipitation of the target polymers in multilayer films. This was considered as a means to further improve the STRAP process and its estimated costs. Two STRAP approaches were compared based on different polymer precipitation techniques: precipitation by the addition of an antisolvent (STRAP-A) and precipitation by decreasing the solvent temperature (STRAP-B). Both approaches were able to separate the constituent polymers in a post-industrial film composed primarily of polyethylene (PE), ethylene vinyl alcohol (EVOH), and polyethylene terephthalate (PET) with near 100 % material efficiency. Technoeconomic analysis indicates that the minimum selling price (MSP) of the recycled resins with STRAP-B is 21.0 % lower than that achieved with STRAP-A. This provides evidence that thermally driven polymer precipitation is an option to reduce the use of antisolvents, making the STRAP process more economically and environmentally attractive. A third process, STRAP-C, was demonstrated with another post-industrial multilayer film of a different composition. The results demonstrate that this process can also recover polymers at similar costs to those of virgin resins, indicating that the STRAP technology is flexible and can remain economically competitive as the plastic feed complexity is increased.

State-Of-The-Art Quantification of Polymer Solution Viscosity for Plastic Waste Recycling.

Solvent-based recycling is a promising approach for closed-loop recovery of plastic-containing waste. It avoids the energy cost to depolymerize the plastic but still allows to clean the polymer of contaminants and additives. However, viscosity plays an important role in handling the polymer solutions at high concentrations and in the cleaning steps. This Review addresses the viscosity behavior of polymer solutions, available data, and (mostly algebraic) models developed. The non-Newtonian viscosity models, such as the Carreau and Yasuda-Cohen-Armstrong models, pragmatically describe the viscosity of polymer solutions at different concentrations and shear rate ranges. This Review also describes how viscosity influences filtration and centrifugation processes, which are crucial steps in the cleaning of the polymer and includes a polystyrene/styrene case study.