Composite Superhydrophobic Coating with Transparency and Thermal Insulation for Glass Curtain Walls.

In this paper, the preparation of a transparent superhydrophobic composite coating with a thermal insulation function using antimony-doped tin oxide (ATO) nanoparticles is proposed, which has advantages of being mass-producible and low-cost. In short, nanosilica and ATO are used as raw materials for constructing rough structures, and superhydrophobic coatings are obtained by mixing and adding binders after modification of each, which are then applied to the surface of various substrates by spraying to obtain a transparent superhydrophobic coating with a heat-insulating function. The specific role of each nanoparticle is discussed through comparative experiments that illustrate the mechanism by which the two particles construct rough structures. The coating achieves unique thermal insulation properties while possessing excellent superhydrophobicity (WCA of ∼163° and WSA of ∼3°) and high light transmission (∼70%). Heat-shielding experiments have demonstrated that the composite coating effectively reduces the room temperature by approximately 19% for the same irradiation time. The coating achieves a balanced improvement in visible transmittance, thermal insulation, and superhydrophobicity. In addition, the coating's self-cleaning properties, mechanical properties, chemical weathering resistance, high-temperature resistance, and anti-icing properties were verified through various experiments.

Robust superhydrophobic self-cleaning coating prepared by silane modified multi-walled carbon nanotubes: A combined experimental and molecular dynamics study.

As a functional material, superhydrophobic coating has been widely studied in the field of self-cleaning. However, obtaining superhydrophobic coatings with robustness through simple preparation processes remains a challenge. In this paper, a robust superhydrophobic coating is prepared based on multi-walled carbon nanotubes modified by octyltrimethoxysilane, and its performance and hydrophobic mechanism are studied by experiments and molecular dynamics simulation. The superhydrophobic coating is prepared by one-step spraying method. The coating is characterized and analyzed by scanning electron microscopy and Fourier transform infrared spectroscopy, and the properties of the coating are tested by experiments. Molecular dynamics simulation is used in the study to construct a molecular model system, and the molecular modification mechanism and coating wettability are simulated under the COMPASSII force field. The results show that octyltrimethoxysilane successfully modified carbon nanotubes, and the hydroxyl groups at the head of the molecular chain are bound to the surface of the carbon nanotubes in the form of hydrogen bonds, while the tail of the molecular chain is far away from the surface. After modification, the surface of carbon nanotubes changed from hydrophilic to hydrophobic. The prepared superhydrophobic coating not only has excellent self-cleaning properties, but also exhibits corrosion resistance to acid and alkali solutions. The coating still has superhydrophobic when the wear length is in the range of 400 cm. It can be seen that a robust superhydrophobic self-cleaning coating is successfully prepared by a simple one-step spraying method. The modification mechanism and the hydrophobic mechanism of the coating were obtained by the combination of experiment and molecular dynamics simulation, which provided theoretical support for the superhydrophobic of the coating at the micro level.

Multifunctional Superamphiphobic Coating Based on Fluorinated TiO2 toward Effective Anti-Corrosion.

The application of superamphiphobic coatings improves the surface's ability to repel fluids, thereby greatly enhancing its various functions, including anti-fouling, anti-corrosion, anti-icing, anti-bacterial, and self-cleaning properties. This maximizes the material's potential for industrial applications. This work utilized the agglomeration phenomenon exhibited by nano-spherical titanium dioxide (TiO2) particles to fabricate 1H,1H,2H,2H-perfluorodecyltriethoxysilane (PFDTES) modified TiO2 (TiO2@fluoroPOS) fillers with low surface energy. This was achieved through the in-situ formation of protective armor on the surface of the agglomerates using the sol-gel method and fluorination modification. Polyvinylidene fluoride-tetrafluoropropylene (PVDF-HFP) and TiO2@fluoroPOS fillers were combined using a spraying technique to prepare P/TiO2@fluoroPOS coatings with superamphiphobicity. Relying on the abundance of papillae, micropores, and other tiny spaces on the surface, the coating can capture a stable air film and reject a variety of liquids. When the coatings were immersed in solutions of 2 mol/L HCl, NaCl, and NaOH for a duration of 12 h, they retained their exceptional superamphiphobic properties. Owing to the combined influence of the armor structure and the organic binder, the coating exhibited good liquid repellency during water jetting and sandpaper abrasion tests. Furthermore, the coating has shown exceptional efficacy in terms of its ability to be anti-icing, anti-waxing, and self-cleaning.

Defect Engineering for SnO2 Improves NO2 Gas Sensitivity by Plasma Spraying.

Large emissions of nitrogen dioxide (NO2) pose a significant threat to human health, Monitoring its content and implementing timely measures are crucial. Utilizing oxide semiconductors, such as tin dioxide (SnO2), has proven to be an effective way to detect and analyze NO2. The design and preparation of sensing materials with high sensitivity and excellent selectivity is the key to improve the detection efficiency. SnO2 nanopowders with small and uniform particle size, large specific surface area, adjustable defect content, and no impurities were prepared by a new plasma spraying method. The SnO2 nanopowders exhibit outstanding performance in detecting NO2 at a low temperature of 100 °C, the response to 5 ppm of NO2 reaches 48, and the material demonstrates rapid response and recovery times, coupled with excellent selectivity. The exceptional gas-sensitive properties can be attributed to the superior morphology and structure of SnO2. It provides more reaction sites for gas sensitive reactions, fast electron transport, a large number of charge carriers, and improved adsorption of the material to the target gas. This study provides valuable insights into nanomaterial preparation and the enhancement of gas-sensitive properties for SnO2.

The Preparation, Microstructure, and Wet Wear Properties of an Fe55-Based Welding Layer with the Co-Addition of 0.01 wt% CeO2 and 1.5 wt% SiC Particles Using the Plasma Beam Spraying Method.

Severe erosion wear is found on valve spools, which threatens the safety and reliability of these units. The use of the plasma beam spraying surfacing method can significantly improve the corrosion resistance and sealing performance of hydraulic valve spools, reduce material waste, and reduce maintenance costs. The effects of the co-addition of CeO2 and SiC particles on the morphology, surface cracks, microstructure, precipitated phases, and wear property of plasma-beam-sprayed Fe55-based coatings on 1025 steel were investigated using OM, EDS, ultra-deep field microscopy, and a wet sand rubber wheel friction tester, respectively. The dendrite exhibited a directional growth pattern perpendicular to the substrate and the transitional states of the microstructure with the co-addition of CeO2 and SiC particles. CeO2 or SiC reduced the liquid phase diffusion coefficient DL of Cr and C and resulted in a decrease in the G/R ratio. The dendrites changed into equiaxed grains. The main phase composition of the Fe55 welding layer was Cr7C3, γ-Fe. The martensite in the surfacing layer and the carbides formed Cr7C3, which can improve the hardness of the surfacing layer. The grain boundaries consisted mainly of a reticular eutectic structure. The uniform distribution of the Cr7C3 hard phase in the Fe55+1.5 wt% SiC+0.01 wt% CeO2 resulted in a uniformly worn surface. The sub-wear mechanisms during the friction process were micro-ploughing and micro-cutting. The hardness and toughness of Fe55+1.5 wt% SiC+0.01 wt% CeO2 were well-matched, avoiding excessive micro-cutting and microplastic deformation. A low content of CeO2 could lead to the formation of equiaxed grain and effectively improve the uniformity of the microstructure. The wear-resistant layer of Fe55+1.5 wt% SiC+0.01 wt% CeO2 can effectively improve the service life and long-term sealing performance of the valve spools.

Influences of Efficient Spraying of Cement-Based Slurries on Recycled Coarse Aggregate.

The inferior property is usually one of the major problems of recycled coarse aggregate (RCA), and the utilization of the RCA is limited. Strengthening the RCA is being widely explored. Immersing the RCA in the cement-based slurry is an effective approach. However, lots of slurry and time are required, and it is difficult to integrate the immersing method into the production line of the RCA. In this paper, a circular spraying method was proposed to treat the RCA using cement-based slurry. The immersing method was also conducted to verify the feasibility of the spraying method. The crushing value (CV), 24 h water absorption (WA), apparent density (AD) and dynamic water absorption (DWA) were tested, and the micro-morphology was also observed to explore the strengthening mechanism. Results showed that the CV and the WA decreased by up to 30.0% and 14.3% when the spraying method was used. The AD was slightly influenced by the cement-based slurry regardless of the treatment method. Considering the CV, WA and AD, the comprehensive grade of the RCA could be enhanced from III to II by using the spraying method. It was worth noting that the effects of the spraying method and the immersing method were basically equivalent. When the spraying method was adopted, only about 1 min and a small amount of slurry (about 5% of the RCA mass) were required to treat the RCA.

Spray-Assisted Interfacial Polymerization to Form CuII/I@CMC-PANI Film: An Efficient Dip Catalyst for A3 Reaction.

A novel and interesting method for the preparation of carboxymethylcellulose-polyaniline film-supported copper catalyst (CuII/I@CMC-PANI) has been developed via spray-assisted interfacial polymerization. Using copper sulfate as an initiator, spraying technology was introduced to form a unique interface that is perfectly beneficial to the polymerization of aniline monomers onto carboxymethylcellulose macromolecule chains. To further confirm the composition and structure of the as-prepared hybrid film, it was systematically characterized by inductively coupled plasma (ICP), Fourier transform infrared spectroscopy (FTIR), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDS), and thermogravimetric analysis (TGA) techniques. The Cu content in the fresh CuII/I@CMC-PANI film was determined to be 1.805 mmol/g, and spherical nanoparticles with an average size of ca. 10.04 nm could be observed in the hybrid film. The CuII/I@CMC-PANI hybrid film was exerted as a dip catalyst to catalyze the aldehyde-alkyne-amine (A3) coupling reactions. High yields of the products (up to 97%) were obtained in this catalytic system, and the catalyst could be easily picked up from the reaction mixture by tweezers and reused for at least six consecutive runs, without any discernible losses in its activity in the model reaction. The dip catalyst of CuII/I@CMC-PANI, with easy fabrication, convenient deployment, superior catalytic activity, and great reusability, is expected to be very useful in organic synthesis.

A Method of Adding Binder by High-Pressure Spraying to Improve the Biomass Densification.

In order to cut down the usage amount of binder, mix it more evenly with the biomass raw materials and improve the quality of pellets in the densification process, this study explored the feasibility of promoting the densification of biomass by using a high-pressure spraying method to add liquid binder. In the study, a high-pressure sprayer was used to spray saturated brown sugar water into sawdust for densification tests. A three-factor orthogonal experiment was designed to analyze the physical characteristics of the pellets under different variables. Through analysis of range and multiple linear regression, the effect curve was drawn to analyze the impact of the high-pressure spraying method on densification. The results showed that under low compaction pressure of 14.9 MPa, the raw materials with adding 6% saturated brown sugar water can be densified into pellets, while the raw materials without binder cannot. Moreover, compared with the method of adding binder by stirring, the high-pressure spraying method obtained the pellets with fewer cracks on the surface and increased the relaxation density of pellets by 8.65%. Under high compaction pressure (75, 100, 124 and 149 MPa), the high-pressure spraying method has a significant effect on increasing the relaxation density, not only on the compressive strength.

Fabrication of paper-based SERS substrates by spraying silver and gold nanoparticles for SERS determination of malachite green, methylene blue, and crystal violet in fish.

A disposable surface-enhanced Raman scattering (SERS) substrate was prepared by successively spraying silver nanoparticles (AgNPs) and gold nanoparticles (AuNPs) onto commercial filter paper using an inexpensive consumer sprayer. The strong surface enhancement of AgNPs and chemical stability of AuNPs can be advantageously combined. The substrate exhibited excellent SERS activity for malachite green (MG), methylene blue (MB), and crystal violet (CV) under 785-nm excitation, with limits of detection (LODs) of 4.3 × 10-9, 2.0 × 10-8, and 8.1 × 10-8 M, respectively. The substrate exhibited long-term stability, and it can be stored under ambient conditions for 4 weeks with a relative standard deviation of less than 3% among peak intensities. The substrate also showed good reproducibility with a relative standard deviation of 7.1% among different substrate peak intensities. The substrates enable on-site determination of residual fishery drugs and distinguish MG, MB, and CV mixtures in spiked fish within 5 min, and the average recoveries in fish scales and fish meat were better 90.1% and 76.9%, respectively. The method exhibited rapidity, simplicity, and high sensitivity and is expected to be used for the screening of additives in food.

Effect of application method and formulation on prothioconazole residue behavior and mycotoxin contamination in wheat.

In this study, efficient and sensitive analytical methods based on liquid chromatography-tandem mass spectrometry were established to evaluate the degradation behavior of prothioconazole and prothioconazole-desthio along with mycotoxin contamination in wheat samples. The mean recoveries of prothioconazole and prothioconazole-desthio ranged from 76.05% to 96.17% with intraday relative standard deviations (RSDs) of 0.84%-14.38%. Mean recoveries of the five mycotoxins were 85.82%-103.24% with RSDs of 1.82%-7.03%. The residue and degradation behavior of prothioconazole was studied in wheat plant and grain under field conditions with different spraying equipment and prothioconazole formulations. Both application method and formulation affected prothioconazole degradation, and the content of all mycotoxin was lower than the national standards. The proposed analytic methods can be used to systematically evaluate prothioconazole and prothioconazole-desthio along with mycotoxin contamination in food. These results suggest that prothioconazole is safe for the control Fusarium head blight in wheat.

Photocatalytic properties, mechanical strength and durability of TiO2/cement composites prepared by a spraying method for removal of organic pollutants.

TiO2/cement composites were prepared by a spraying method to degrade organic pollutants. After coated with waterproof liquid, pure cement pastes/mortars were sprayed with TiO2 suspensions with different TiO2 contents and spraying times. Photocatalytic properties, mechanical strength and durability were studied. Maximum photocatalytic activity and uniform TiO2 distribution were achieved at the optimal conditions of 10 wt% TiO2 content in suspension and 3 spraying times. The TiO2/cement pastes had better degradation performance over Rhodamine B (RhB) and methylene blue (MB) than that over methyl orange (MO). After 20 times of cycling degradation, the photocatalytic efficiencies had no significant reduction. The TiO2/cement mortars had good mechanical strengths, meeting the mechanical demands of wastewater treatment tanks. In durability, the TiO2/cement mortars had better water penetration resistance, chloride penetration resistance and anti-carbonation than pure cement mortars.

Effects of Brown Sugar Water Binder Added by Spraying Method as Solid Bridge on the Physical Characteristics of Biomass Pellets.

The binder can improve the physical characteristics of biomass pellets by forming solid bridges and increasing the adhesion of biomass materials. Taking pine sawdust as raw material and brown sugar water with different concentration as a binder, this study adopted spraying and stirring methods, respectively, and mixed brown sugar water with biomass in diverse proportions. The characteristic of pellets such as durability, relaxation ratio and compressive strength were studied by orthogonal design. Through range analysis, BP (Back Propagation) neural network factor significance analysis and mapping the relationship between physical properties and factors according to the importance of each factor, the effect of densification variables on the physical characteristics of biomass pellets was studied, and the outcome of adding brown sugar water binder to raw material by spraying method in improving the densification quality of biomass was explored. Results showed the brown sugar water binder added to pine sawdust by spraying method could mix the binder and biomass raw material more evenly compared with the stirring method. The relaxation ratio of pellets obtained by spraying method was reduced by 13.47%. The optimal densification conditions of pine sawdust were when the compaction pressure was 100 MPa, the mass ratio of brown sugar to water was 2:1, the proportion of brown sugar water to biomass material was 3%, and the adding method was spraying.

Application of nisin as biopreservative of pork meat by dipping and spraying methods.

Comparison between dipping and spraying methods to inhibit bacterial growth on artificially contaminated pork meat showed greater effectiveness of the latter method during the whole low-temperature one-week storage of product. These results suggest that the spraying method could be successful in directly applying antimicrobials to food products.

Inhibitory effect of grapefruit seed extract (GSE) on avian pathogens.

The inhibitory activities of grapefruit seed extract (GSE) on avian influenza virus (AIV), Newcastle disease virus (NDV), infectious bursal disease virus (IBDV), Salmonella Infantis (SI) and Escherichia coli (EC) were evaluated. Original GSE contained 0.24% benzalkonium chloride (BZC), however, 0.0025% BZC solution could not inactivate bacteria. The activity of diluted GSE (×100, ×500 and ×1,000 with redistilled water) against selected viruses and bacteria was evaluated in this study. The GSE solutions were incubated with the pathogens over a period of time after which the remaining viruses were titrated and the bacterial colonies were counted. In the presence of organic material-5% fetal bovine serum (FBS), the test solutions were sprayed at 1 cm and 30 cm distances to test the efficacy of GSE in a spray form. Furthermore, the efficacy of GSE against bacteria on clothes was tested using non-woven cloth. GSE×100 reduced the viral titer of both AIV and NDV even in 5% FBS condition. IBDV showed high resistance to GSE. GSE×1,000 inactivated both SI and EC within 5 sec, even in the presence of 5% FBS. The disinfectant was able to maintain its efficacy in the spray form at 30 cm distance. GSE was also effective against SI and EC inoculated on fabric. GSE is a potential novel disinfectant against viruses and bacteria, effective even within a short contact time.

Fabrication of superhydrophobic coatings with self-cleaning properties on cotton fabric based on Octa vinyl polyhedral oligomeric silsesquioxane/polydimethylsiloxane (OV-POSS/PDMS) nanocomposite.

HYPOTHESIS: Wetting behavior of solid surfaces plays an important role in various industrials and even daily life applications. Controlling the surface wettability through fabricating strongly hydrophilic or hydrophobic properties is achieved by tailoring surface topography and chemical composition. Polyhedral oligomeric silsesquioxanes (POSSs) are a class of hybrid materials with the possibility of hydrophobicity enhancement through simultaneous increase in surface roughness and reduction of surface energy. EXPERIMENTS: In this study, octavinyl-POSS (OV-POSS) structures were utilized in fabrication of superhydrophobic cotton fabric. Coating was successfully performed through creating a two-layer topography via spraying method. In brief, surface roughness was enhanced by spraying a base layer of TiO2 sol over the surface followed by applying a nanocomposite layer composed of 0.02 wt% of POSS in polydimethylsiloxane (PDMS). FINDINGS: It was observed that, water contact angle (WCA) of pristine and TiO2 coated fabric was enhanced from 0° up to ∼168° using 0.02 wt% OV-POSS/PDMS nanocomposite with a water sliding angle (WSA) of <10°. According to the results, environmentally friendly nature of precursors, high thermal, mechanical and chemical stability, self-cleaning and anti-adhesion propertiesof the as-prepared coating and simple preparation method with no special post-treatment requirement, confirm that the as-prepared coating is perfect candidate for large-scaled applications.

Study on the Shielding Effectiveness of an Arc Thermal Metal Spraying Method against an Electromagnetic Pulse.

An electromagnetic pulse (EMP) explodes in real-time and causes critical damage within a short period to not only electric devices, but also to national infrastructures. In terms of EMP shielding rooms, metal plate has been used due to its excellent shielding effectiveness (SE). However, it has difficulties in manufacturing, as the fabrication of welded parts of metal plates and the cost of construction are non-economical. The objective of this study is to examine the applicability of the arc thermal metal spraying (ATMS) method as a new EMP shielding method to replace metal plate. The experimental parameters, metal types (Cu, Zn-Al), and coating thickness (100-700 µm) used for the ATMS method were considered. As an experiment, a SE test against an EMP in the range of 103 to 1010 Hz was conducted. Results showed that the ATMS coating with Zn-Al had similar shielding performance in comparison with metal plate. In conclusion, the ATMS method is judged to have a high possibility of actual application as a new EMP shielding material.

Sustained release of isoniazid from polylactide microspheres prepared using solid/oil drug loading method for tuberculosis treatment.

Polylactide (PLA) microspheres were prepared using the solid-in-oil (S/O) spray-drying method to achieve the sustained release of a hydrophilic drug for the treatment of tuberculosis, via intratracheal instillation. Isoniazid (IN), a low-molecular-weight hydrophilic drug, was used as a model drug. The effects of various sizes of micronized IN powder, different drug/polymer ratios, spray-drying process parameters, and drug-release characteristics were studied to optimize the manufacturing parameters. A high entrapment efficiency (87.3%) was obtained using this method; furthermore, the microspheres were spherical and smooth. They were individually and homogenously distributed, with a mean diameter of 5.6 µm; furthermore, they showed a satisfactory extended sustained-release phase. After administration of the microspheres to rats, pulmonary drug concentrations were maintained at a relatively stable level for up to 4 weeks.

Comparison of Two Acute Toxicity Test Methods for the Silkworm (Lepidoptera: Bombycidae).

Silkworm (Bombyx mori) is an economically important insect and an ideal nontarget organism to study the environmental assessment of pesticides. Two acute toxicity test methods, leaf-dipping and quantitative spraying, with five insecticides, were compared for pesticide risk assessment. Based on LC50 values of these insecticides by both methods, the order of toxicity levels of five insecticides tested against silkworm was as follows: emamectin benzoate>lambda-cyhalothrin>imidacloprid>chlorpyrifos>dimethoate. Means of relative confidence interval values for individual insecticides of leaf-dipping and quantitative spraying method were-emamectin benzoate (22.55 and 19.03%), lambda-cyhalothrin (18.03 and 17.71%), imidacloprid (19.21 and 16.96%), chlorpyrifos (17.20 and 15.97%), and dimethoate (17.78 and 15.81%). The coefficient of variation values were-emamectin benzoate (17.74 and 5.44%), lambda-cyhalothrin (21.15 and 5.16%), imidacloprid (13.01 and 5.65%), chlorpyrifos (16.72 and 4.85%), and dimethoate (28.36 and 7.93%). The results of the study show that the quantitative spraying method is more effective than the leaf-dipping method in precision and reproducibility. The results of this study will offer a useful reference for selecting a more scientific and rational method for pesticide risk assessment.

Fabrication of paper-based devices by lacquer spraying method for the determination of nickel (II) ion in waste water.

A spraying method with lacquer was developed for the fabrication of paper-based devices. A patterned iron mask was initially placed on a filter paper and held tightly attached by a magnetic plate placed on the opposite side. After that, acrylic lacquer was sprayed on the filter paper to create a hydrophobic area while the hydrophilic area was protected with the iron mask. The optimal conditions for the fabrication of this device were studied including lacquer type and particle retention efficiency of filter paper. Gloss spray lacquer and filter paper No. 4 were chosen as optimal lacquer type and particle retention efficiency of filter paper, respectively. To evaluate its efficiency, the paper-based devices were used to determine nickel using electrochemical detection. Cu-enhancer solution was employed to increase sensitivity of nickel determination with the optimal concentration of 4.5 ppm. Under the optimal conditions, linear range was observed in the range of 1-50 ppm with a coefficient of determination of 0.9971. The limit of detection (LOD) and the limit of quantitation (LOQ) were found to be 0.5 and 1.97 ppm, respectively. Moreover, these paper-based devices coupled with electrochemical detection were applied to determine nickel in waste water of a jewelry factory and compared to those obtained with inductively coupled plasma optical emission spectrometry (ICP-OES). The results indicated that there were no significant variations between this proposed method (4.15±0.043 ppm) and the ICP-OES method (4.06±0.013 ppm). Therefore, this spraying method was found to be an excellent alternative for the fabrication of paper-based devices due to its ease of use, affordability and simplicity.