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Although bio-based sensing materials have a wide range of applications in the field of pressure detection, they still need to improve their sensitivity, detection limit and hysteresis. This paper studied the relationship between the 3D pore structure and sensing performance under dynamics. Using Balsa wood as the substrate, CWA/TPU aerogel and its sensor were prepared with lightweight, compressibility, highly sensitivity, wide-detection, and low-hysteresis. Meanwhile, the brittleness problem of the carbonized aerogel was solved by uniformly attaching TPU to the aerogel interface. In this paper, the 3D structure of CWA/TPU aerogel during compression was reconstructed by Micro-XCT technology, and the results show that the sensitivity of the bio-based carbonized material is directly proportional to the porosity and inversely proportional to the aspect ratio. This CWA/TPU aerogel pressure sensor has a high sensitivity of 76.18 kPa-1 in a wide detection limit of 0.6 Pa-100 kPa, 90 % supercompression strain, ±7.4 % low hysteresis and outstanding stability over 10,000 cycles. And the sensor can detect different ranges of pressure strains and has great potential for future applications in physiological signal monitoring, action recognition, and sports training.
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Thermoplastic extrusion is important in processing a wide variety of food products. In this paper, the effects of different extrusion conditions, addition of vegetable oil and the food matrix itself on the physical and sensory characteristics of corn snacks and meat analogs were evaluated. Cysteine and butyric acid (cheese aroma precursors) and thiamine (a meat aroma precursor) were added to corn grits and soy protein concentrate, respectively, before extrusion. For each matrix, three combinations of moistures of the raw material and extrusion temperatures were used and, after extrusion, vegetable oil was added to one portion of each product and not to another one. The extrusion conditions and the addition of oil affected the physical properties and sensory characteristics of corn snacks more while they had less influence on the properties of the meat analogs. There were similar correlations between the physical and sensory variables, independent of the food matrix used. The sensory acceptance stood out for samples from intermediate and less severe extrusion conditions and with added oil, showing that these factors have an impact on the physical properties and sensory characteristics, with little effect from the food matrix. Supplementary Information: The online version contains supplementary material available at 10.1007/s13197-024-05985-3.
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Purpose: Radiotherapy (RT) relies on devices like thermoplastic masks (TMs), that are made up of specialized thermoplastic polymers, and used as an immobilization tool. The study aims to assess the practice of usage and reuse of TMs among radiation therapy technologists (RTTs) in India and explore their awareness of environmental impact during disposal. Materials and Methods: A cross-sectional survey was conducted among RTTs working in different healthcare settings. A structured questionnaire designed by a team of RTTs and radiation oncologists was used to collect responses. Questionnaire encompassed data pertaining to demographics, existing patient load, daily utilisation and reuse practice of TMs, preferred method of disposal and awareness of RTTs regarding environmental consequences associated with TM disposal. Results: A total of 430 RTTs participated in the study, with a median age of 31 years and a median professional experience of 8 years. Among the participants, 213 (49.6 %) reported daily TM utilization in more than 50 patients. TM reuse was reported by 350 (81.1 %) RTTs, with 257 (60 %) reusing TMs in both curative and palliative treatments. Reuse of TMs was observed more commonly in RTTs working in government facilities (81.2 %).Regarding disposal preferences, 381 (88.6%) participants preferred discarding used TMs in biomedical waste and 64.8% of these ultimately ended up as discarded scrap. Awareness regarding adverse environmental impact associated with TM disposal was reported by 320 (74.4%) participant RTTs. Conclusion: The study highlights the prevalent practice of reuse of TMs, especially in curative treatments, government-run facilities and busy treatment settings. Additionally, it emphasises the imperative for enhanced bio-medical waste management practices to facilitate more effective handling and disposal of used TMs.
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Background: The current study was planned to evaluate the accuracy of dental implant placement with two different types of surgical guides: Thermoplastic and three-dimensional (3D) printed. Materials and Methods: A total of 32 implants were placed in 20 healthy, partially dentate individuals with an isolated single missing tooth. The implant sites were randomly allocated into two treatment groups: Group A (thermoplastic implant surgical guide, n = 16 implants) and Group B (3D printed implant surgical guide, n = 16 implants). All the cases in both groups were digitally planned according to a defined protocol, and a comparison of the planned and actual implant positions was performed using the medical image analysis software. The differences in the outcome variables, i.e., angular deviation (AD), 3D error at the entry, 3D error at the apex (3D EA), vertical deviation (VD), and composite deviation, were statistically analyzed. Results: All the outcome variables showed improvements, but statistically significant improvement was shown by AD (P = 0.005), 3D EA (P = 0.01), and VD (P = 0.007). The mean and standard deviation (SD) for AD, (3D EA), and VD were 5.58° ±1.93°, 0.96 ± 0.32 mm, and 0.58 ± 0.36 mm, respectively, for group A. The mean and SD for AD, (3D EA), and VD were 3.94° ± 0.64°, 0.64 ± 0.35 mm, and 0.29 ± 0.13 mm, respectively, for group B (P < 0.05). Conclusion: Within the limits of the study, dental implants placed using 3D-printed surgical guides were positioned clinically with greater accuracy, and fewer deviations were observed from their presurgical planned positions as compared to the thermoplastic surgical guides.
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Fiber-reinforced thermoplastics (FRTPs) have become a new generation of lightweight materials due to their superior mechanical properties, good weldability and environmental resistance, potential for recycling, etc. The market for FRTPs is expected to grow at a compound annual growth rate (CAGR) of 7.8% from 2022 to 2030. Many researchers have been trying to solve the problems in their processing and joining process, and gradually expand their application. Resistance welding is one of the most suitable techniques to join FRTPs. This paper summarizes the research progress of FRTP resistance welding in terms of the basic process of FRTP resistance welding, factors affecting joint performance, joint failure behavior, numerical simulation, weld quality control, and resistance welding of thermoplastic/thermoset composites. The objective of this paper is to provide a deeper insight into the knowledge of FRTP resistance welding and provide reference for the further development and application of FRTP resistance welding.
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Fiber-reinforced thermoplastic composites (FRTPs) are gaining increasing attention and widespread use in engineering applications due to their high specific strength and stiffness, excellent toughness, and recyclability. The mechanical properties of these composites are closely tied to their crystallization process, making it crucial to accurately describe this phenomenon. Existing theoretical models for analyzing the non-isothermal crystallization of thermoplastic composites often face challenges relating to the complexity of obtaining multiple parameters and the difficulty of achieving a final relative crystallinity of 1. To address these issues, this paper introduces a novel functional form of the crystallization rate parameter K(T), tailored for engineering applications, and proposes an improved Mampel model. This model assumes K(T) to be zero before the onset of crystallization and also to be linearly dependent on temperature thereafter, ensuring that the final relative crystallinity reaches 1. The model requires only two easily accessible parameters: the initial crystallization temperature (Ts) and the linear slope (k). The simplicity of the model makes it particularly well suited to engineering applications. This provides a straightforward and effective tool for describing the non-isothermal crystallization kinetics of fiber-reinforced thermoplastic composites.
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This review paper presents the current progress in the development of resistance welding techniques for thermoplastic composites, with a particular emphasis on their application in hybrid joints, such as those involving thermosetting composites and metals. Resistance welding, a fusion bonding method, offers significant advantages over adhesive bonding and mechanical joining by eliminating the need for additional adhesive materials and enabling integration into automated manufacturing processes. The study highlights the unique benefits of resistance welding, including lower energy consumption compared to other methods and its compatibility with automated manufacturing, which can reduce production costs by up to 40%. Key findings from the literature indicate that resistance welding is particularly effective in achieving strong, durable joints for complex and large structures, such as those used in the aerospace industry. The review also identifies the main challenges associated with resistance welding, including temperature control, current leakage in carbon-fiber-reinforced polymers, and potential corrosion when using metal meshes. To address these challenges, various strategies are discussed, including surface treatments, the use of nanocomposites, and the integration of carbon nanotubes. The review concludes by emphasizing the need for further research to optimize welding parameters and to develop non-destructive testing methods for industrial applications, ensuring the reliability and long-term performance of welded joints.
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Thermoplastic fiberglass was compression molded in the form of thick panels with a nominal thickness of 10 mm and a size of 300 × 300 mm2. A simplified procedure was adopted to speed up the lamination procedure and adapt it to the aim of recycling waste, glass fibers, fabrics, and thermoplastic films. Low density polyethylene was used as a matrix to simplify the laboratory process, but the same procedure can be extended to other thermoplastic film, such as polyamide. The final thermoplastic composite shows unique properties in terms of its repairability, and its performance was improved by increasing the number of repairing repetitions. For this aim, a repairability test was designed in the bending configuration, and three consecutive cycles of bending/repairing/bending were carried out. The static mechanical properties of the final thermoplastic composite were, conversely, low in comparison with traditional fiberglass because of the choice of a polyethylene matrix. The bending tests showed that the maximum strength was lower than 10 MPa and the elastic modulus was less than 1 GPa. Nevertheless, the toughness of the thermoplastic composite was high, and the samples continued to deform under bending without splitting into two halves.
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This study aims to investigate the toughening effects of rubber and thermoplastic particles on epoxy resin (EP), and to understand the mechanism underlying their synergistic effect. For this purpose, three EP systems were prepared using diglycidyl ether of bisphenol-A (DGEBA) epoxy resin (E-54) and 4,4-Diamino diphenyl methane (Ag-80) as matrix resin, 4,4-diaminodiphenyl sulfone (DDS) as a curing agent, and phenolphthalein poly (aryl ether ketone) particles (PEK-C) and carboxyl-terminated butyl liquid rubber (CTBN) as toughening agents. These systems are classified as an EP/PEK-C toughening system, EP/CTBN toughening system, and EP/PEK-C/CTBN synergistic toughening system. The curing behavior, thermal properties, mechanical properties, and phase structure of the synergistic-toughened EP systems were comprehensively investigated. The results showed that PEK-C did not react with EP, while CTBN reacted with EP to form a flexible block polymer. The impact toughness of EP toughened by PEK-C/CTBN was improved obviously without significantly increasing viscosity or decreasing thermal stability, flexural strength, and modulus, and the synergistic toughening effect was significantly higher than that of the single toughening system. The notable improvement in toughness is believed to be due to the synergistic energy dissipation effect of PEK-C/CTBN.
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Thermoplastic polyimides (TPIs) are promising lightweight materials for replacing metal components in aerospace, rocketry, and automotive industries. Key TPI attributes include low density, thermal stability, mechanical strength, inherent flame retardancy, and intrinsic fluorescence under UV light. The application of advanced manufacturing techniques, especially 3D printing, could significantly broaden the use of TPIs; however, challenges in melt-processing this class of polymer represent a barrier. This study explored the processability, 3D-printing and hence mechanical, and fluorescence properties of TPI coupons, demonstrating their suitability for advanced 3D-printing applications. Moreover, the study successfully 3D-printed a functional impeller for an overhead stirrer, effectively replacing its metallic counterpart. Defects were shown to be readily detectable under UV light. A thorough analysis of TPI processing examining its rheological, morphological, and thermal properties is presented. Extruded TPI filaments were 3D-printed into test coupons with different infill geometries to examine the effect of tool path on mechanical performance. The fluorescence properties of the 3D-printed TPI coupons were evaluated to highlight their potential to produce intricately shaped thermally stable, fluorescence-based sensors.
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There is significant smoke and toxic volatiles generated from the combustion of thermoplastic polyurethane (TPU), which has compromised its application and posed a significant threat to human life. Here, the hydrothermal-citrate complexation method synthesised the rare earth Mn-based composite catalyst and blended with TPU to mitigate smoke release and toxic gas generation during TPU combustion. The results demonstrate that the inclusion of 3 wt% Mn-La and Mn-Ce catalysts into TPU leads to a 41.3% and 33.6% decrease in maximum smoke density (Ds max), respectively, along with a 52.4% and 50.5% reduction in peak CO production rate (pCOPR). The mechanism of rare earth Mn-based catalyst-based smoke suppression and toxicity reduction in TPU is explained at a microscopic scale based on density functional theory (DFT) research: the introduction of catalyst bolsters the adsorption of O2 and CO on the surface of TPU nanocomposites and facilitates the oxidation of CO. Additionally, it can expedite the formation of dense carbon layers and impede heat and mass transfer. The TPU nanocomposites exhibit excellent flame retardancy and effective smoke suppression. A feasible strategy for manufacturing fire-safety TPU nanocomposites with favorable comprehensive properties is proposed.
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The use of Black Soldier Fly (BSF) larvae is emerging as a promising alternative for biowaste (i.e. food waste) treatment, generating larval biomass and process residues, suitable for use as animal feed and fertilizer, respectively. In line with an increasing use of starch-based bioplastics in food packaging, the presence of these biopolymers and associated biodegradable microplastics (BMPs) in food waste is expected to rise. Knowledge of the generation of BMPs and their fate in the BSF treatment process is scarce, or indeed, completely lacking in the case of small-sized BMPs (<50 µm). The present study aims to investigate the generation and potential accumulation of BMPs in BSF larvae process. Food waste mixed with starch-based bioplastic films was fed to larvae and BMPs of two particle sizes (inferior to and exceeding 10 µm in diameter) were monitored over time in rearing substrate and larval biomass. BMPs concentrations in substrate were compared with larvae-free control tests. The presence of larvae favoured the generation of BMPs. Concentrations of smaller-sized BMPs (<10 µm) increased by approximately 172% in the final substrate, and accumulated in the larval biomass with a peak exceeding the initial larval concentration by over 1000% just before prepupation, which is the typical stage they are collected when used as animal feed. These results indicate a potential risk of soil contamination by BMPs when final substrate is used as fertilizer and a risk of biomagnification phenomena when larvae are used as animal feed.
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AIM: This study aimed to evaluate the effect of adding different concentrations of silver nanoparticles (AgNPs) on the flexural strength and microhardness of various denture base materials. MATERIALS AND METHODS: For this study, a total of 60 specimens were used and divided into equal groups. The first group consisted of heat-cured acrylic resin (Vertex-Germany), while the second group consisted of thermoplastic resin (Breflex 2nd edition, Germany). The samples were created using a split brass mold with dimensions of 65 × 10 × 2.5 mm, in accordance with the specifications of the American Dental Association (specifically No. 12 for flexural and microhardness). Following this, the samples were divided into three groups (A, B, and C) based on different concentrations of AgNPs (0, 2, and 5%). The flexural and microhardness of the samples were assessed using a universal testing machine and the Vickers hardness test, respectively. The data were gathered, organized, and analyzed using statistical methods. RESULTS: The flexural strength findings showed a significant difference between the two groups. Also, there was a considerable decrease in the average value of the acrylic group as the concentrations of AgNPs rose, while the flexural strength of the thermoplastic group notably improved. Regarding microhardness, the results showed a significant difference between the two groups. It showed that the mean value of both groups increased with increasing concentrations of AgNPs. CONCLUSION: Within the limitations of laboratory testing conditions of this study, it was discovered that AgNPs negatively impact the flexural strength of acrylic resins. Furthermore, an increase in the concentration of AgNPs was found to be directly related to the flexural strength of thermoplastic resin and the microhardness of both groups. CLINICAL SIGNIFICANCE: The concentration of AgNPs has a significant impact on certain mechanical properties of denture base materials, but it is important to consider their potential toxicity. How to cite this article: El-Hussein IG. Effect of Adding Different Concentrations of Silver Nanoparticles on Flexural Strength and Microhardness of Different Denture Base Materials. J Contemp Dent Pract 2024;25(5):417-423.
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Resinas Acrílicas , Materiais Dentários , Bases de Dentadura , Resistência à Flexão , Dureza , Teste de Materiais , Nanopartículas Metálicas , Prata , Prata/química , Materiais Dentários/química , Resinas Acrílicas/química , Análise do Estresse DentárioRESUMO
Adhesive bonding is a suitable joining method to satisfy the increasing industrial demand for carbon fiber-reinforced polymers without the need for a machining process. However, thermoplastic-based carbon fiber-reinforced polymers have small adhesive strength with structural thermoset adhesives. In this study, an ultraviolet irradiation surface treatment was developed to improve the adhesive bonding strength for polyamide-based carbon fiber-reinforced polymer. The type of ultraviolet wavelength, irradiation distance and irradiation time were optimized. Surface treatment with simultaneous UV irradiation of 185 nm and 254 nm wavelength generated unbound N-H stretching that was capable of chemical bonding with epoxy adhesives through a photo-scission reaction of the amide bond of polyamide matrix. Therefore, ultraviolet irradiation treatment improved the wettability and functional groups of the polyamide-based carbon fiber-reinforced polymers for adhesive bonding. As a result, the adhesive strength of the polyamide-based carbon fiber-reinforced polymers was increased by more than 230%.
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Carbon fiber reinforced polypropylene (CF/PP) thermoplastics integrate the superior formability of fabrics with the recoverable characteristics of polypropylene, making them a pivotal solution for achieving lightweight designs in new energy vehicles. However, the prevailing methodologies for designing the structural performance of CF/PP vehicular components often omit the constraints imposed by the manufacturing process, thereby compromising product quality and reliability. This research presents a novel approach for developing a stamping-bending coupled finite element model (FEM) utilizing ABAQUS/Explicit. Initially, the hot stamping simulation is implemented, followed by the transmission of stamping information, including fiber yarn orientation and fiber yarn angle, to the follow-up step for updating the material properties of the cured specimen. Then, the structural performance analysis is conducted, accounting for the stamping effects. Furthermore, the parametric study reveals that the shape and length of the blank holding ring exerted minimal influence on the maximum fiber angle characteristic. However, it is noted that the energy absorption and crushing force efficiency metrics of the CF/PP specimens can be enhanced by increasing the length of the blank holding ring. Finally, a discrete optimization design is implemented to enhance the bending performance of the CF/PP specimen, accounting for the constraint of the maximum shear angle resulting from the stamping process. The optimized design resulted in a mass reduction of 14.3% and an improvement in specific energy absorption (SEA) by 17.5% compared to the baseline sample.
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Thermoplastic composites are gaining widespread application in aerospace and other industries due to their superior durability, excellent damage resistance, and recyclability compared to thermosetting materials. This study aims to enhance the lap shear strength (LSS) of resistance-welded GF/PP (glass fiber-reinforced polypropylene) thermoplastic composites by modifying stainless steel mesh (SSM) heating elements using a silane coupling agent. The influence of oxidation temperature, solvent properties, and solution pH on the LSS of the welded joints was systematically evaluated. Furthermore, scanning electron microscopy (SEM) was utilized to investigate the SSM surface and assess improvements in interfacial adhesion. The findings indicate that surface treatment promotes increased resin infiltration into the SSM, thereby enhancing the LSS of the resistance-welded joints. Treatment under optimal conditions (500 °C, ethanol solvent, and pH 11) improved LSS by 27.2% compared to untreated joints.
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Fused filament fabrication (FFF) has opened new opportunities for the effortless fabrication of complex structures at low cost. The additively manufactured lattice structures have been widely used in different sectors. However, the parts fabricated through FFF suffered from poor surface and dimensional characteristics. These disadvantages have been overcome by using different post-processing techniques. The present investigation has been focused on the post-processing of flexible lattice structures through chemical treatment methods. The flexible lattice structures have been fabricated by using thermoplastic polyurethane material. Body-centered cubic lattice structures have been chosen for the present study. The fabricated lattice structures have been post-processed using dimethyl sulfoxide solvent through the chemical immersion method. The response characteristics chosen for the present study were surface roughness, compressive strength, and dimensional accuracy. The measurement has been taken before and after the chemical treatment method for comparison purpose. The results of experimental studies depicted that the proposed methodology significantly enhanced the surface quality and dimensional accuracy, whereas compressive strength has been observed to be slightly reduced after the post-processing method.
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Simultaneously attaining high strength and toughness has been a significant challenge in designing thermoplastic elastomers, especially biodegradable ones. In this context, we present a class of biodegradable elastomers based on multiblock copolyesters that afford extraordinary strength, toughness, and low-strain resilience despite expedient chemical synthesis and sample processing. With the incorporation of the semi-crystalline soft block and the judicious selection of block periodicity, the thermoplastic materials feature low quiescent crystallinity ("reserve") albeit with vast potential for strain-induced crystallization ("release"), resulting in their significantly enhanced ultimate strength and energy-dissipating capabilities. Moreover, a breadth of mechanical responses of the materials - from reinforced elastomers to shape-memory materials to toughened thermoplastics - can be achieved by orthogonal variation of segment lengths and ratios. This work and the "reserve-release" crystallization strategy herein highlight the double crystalline multiblock chain architecture as a potential avenue towards reconciling the strength-toughness trade-off in thermoplastic elastomers and can possibly be extended to other biodegradable building blocks to deliver functional materials with diverse mechanical performances.
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This work aims at the determination of the coefficient of thermal expansion (CTE) of parts manufactured through the Fused Deposition Modeling process, employing fiber Bragg grating (FBG) sensors. Pure thermoplastic and composite specimens were built using different commercially available filament materials, including acrylonitrile butadiene styrene, polylactic acid, polyamide, polyether-block-amide (PEBA) and chopped carbon fiber-reinforced polyamide (CF-PA) composite. During the building process, the FBGs were embedded into the middle-plane of the test specimens, featuring 0° and 90° raster printing orientations. The samples were then subjected to thermal loading for measuring the thermally induced strains as a function of applied temperature and, consequently, the test samples' CTE and glass transition temperature (Tg) based on the recorded FBG wavelengths. Additionally, the integrated FBGs were used for the characterization of the residual strain magnitudes both at the end of the 3D printing process and at the end of each of the two consecutively applied thermal cycles. The results indicate that, among all tested materials, the CF-PA/0° specimens exhibited the lowest CTE value of 14 × 10-6/°C. The PEBA material was proven to have the most isotropic thermal response for both examined raster orientations, 0° and 90°, with CTE values of 117 × 10-6/°C and 108 × 10-6/°C, respectively, while similar residual strains were also calculated in both printing orientations. It is presented that the followed FBG-based methodology is proven to be an excellent alternative experimental technique for the CTE characterization of materials used in 3D printing.
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Fiber-based sorbent materials are an essential part of containing oil spills, thus preventing ecological damage. Poly(styrene-b-isobutylene-b-styrene) thermoplastic elastomer fibers were successfully produced by centrifugal spinning. Scanning electron microscopy revealed that the fibers were bead free and smooth-surfaced, with an average fiber diameter of 5.9 ± 2.3 µm. Contact angle measurements proved the highly hydrophobic (water contact angle of 126.8 ± 6.4°) and highly oleophilic nature of the fiber mat. The sorption and retention capacities of the fiber mat were tested for various oils and benchmarked against polypropylene as the industry standard and polystyrene, which is widely used in the literature. The oil uptake of the fiber mat showed a strong correlation with the viscosity of the oil, resulting in sorption capacities of 10.1 ± 0.8 g/g for sunflower oil, 19.9 ± 2.1 g/g for motor oil, and 23.8 ± 1.8 g/g for gear oil. Oil-water separation tests were also conducted, resulting in ~100% oil removal. The thermoplastic elastomer fiber mat outperformed the industry standard; however, the polystyrene fiber mat demonstrated the best oil sorption performance.