High-performance Mg-Zn alloy achieved by the ultrafine grain and nanoparticle design.

Improving the comprehensive performance of low alloyed Mg is a significant challenge for biomedical applications. This paper developed a high-performance Mg-Zn alloy with uniform ultrafine grains and nano-precipitates through a straightforward, high-temperature reciprocating equal channel angle extrusion (ECAP) process and researched the microstructure, mechanical property, degradation behaviour, and biocompatibility of the developed alloy. Results showed that the lean Mg-2Zn alloy successfully refined grain to about 1 µm and produced plenty of nano-particles with uniform distribution, providing high comprehensive mechanical properties (YS: 235 MPa, UTS: 267 MPa, EL: 15.6 %). Additionally, Zn-riched nano-particles in the matrix could decrease the Zn aggregation at the corrosion layer-matrix interface and form a dense oxide film, achieving a low degradation rate (0.13 mm/year in vivo). Finally, this work realizes the low alloy content, low cost, and good properties of one biodegradable Mg alloy, which will benefit the promotion of future clinical applications.

Enhancing Durability and Capacity Retention of Ultrafine-Grained Aluminum Foil Anodes in Lithium-Ion Batteries.

In this study, we present our successful fabrication of commercial-grade pure aluminum anode foil (99.5%, 2NAl) with an ultrafine-grained (UFG) microstructure and high hardness, achieved through cold rolling. Under identical rolling conditions, a coarse-grained microstructure with a low hardness was attained from the high-purity Al foil (99.99%, 4NAl). The UFG 2NAl foil exhibited enhanced lithium-ion diffusivity and reduced nucleation and activation overpotentials for forming the ß-LiAl phase compared to the 4NAl foil. The high-density grain boundaries in the UFG 2NAl foil facilitated the rapid formation of a uniform ß-LiAl phase layer on its surface, thereby mitigating mechanical damage within the ß-LiAl phase layer caused by volume changes during the lithiation and delithiation processes. The high hardness of the UFG 2NAl sample effectively prevented macroscopic plastic deformation during cycling, thus preserving the integrity of the ß-LiAl phase layer and inhibiting the formation of cracks within the unreacted Al matrix. The collective advantages of reduced overpotential, enhanced Li-ion diffusivity, and high resistance to mechanical damage and plastic deformation in UFG 2NAl contribute to its superior durability and capacity retention compared to the high-purity Al in electrochemical cycling.

Intergranular Shielding for Ultrafine-Grained Mo-Doped Ni-Rich Li[Ni0.96 Co0.04 ]O2 Cathode for Li-Ion Batteries with High Energy Density and Long Life.

Deploying Ni-enriched (Ni≥95 %) layered cathodes for high energy-density lithium-ion batteries (LIBs) requires resolving a series of technical challenges. Among them, the structural weaknesses of the cathode, vigorous reactivity of the labile Ni4+ ion species, gas evolution and associated cell swelling, and thermal instability issues are critical obstacles that must be solved. Herein, we propose an intuitive strategy that can effectively ameliorate the degradation of an extremely high-Ni-layered cathode, the construction of ultrafine-scale microstructure and subsequent intergranular shielding of grains. The formation of ultrafine grains in the Ni-enriched Li[Ni0.96 Co0.04 ]O2 (NC96) cathode, achieved by impeding particle coarsening during cathode calcination, noticeably improved the mechanical durability and electrochemical performance of the cathode. However, the buildup of the strain-resistant microstructure in Mo-doped NC96 concurrently increased the cathode-electrolyte contact area at the secondary particle surface, which adversely accelerated parasitic reactions with the electrolyte. The intergranular protection of the refined microstructure resolved the remaining chemical instability of the Mo-doped NC96 cathode by forming an F-induced coating layer, effectively alleviating structural degradation and gas generation, thereby extending the battery's lifespan. The proposed strategies synergistically improved the structural and chemical durability of the NC96 cathode, satisfying the energy density, life cycle performance, and safety requirements for next-generation LIBs.

Deformation Behavior and Microstructural Evolution of T-Shape Upsetting Test in Ultrafine-Grained Pure Copper.

Ultrafine-grained (UFG) materials can effectively solve the problem of size effects and improve the mechanical properties due to its ultra-high strength. This paper is dedicated to analyzing the deformation behavior and microstructural evolution of UFG pure copper based on T-shape upsetting test. Experimental results demonstrate that: the edge radius and V-groove angle have significant effects on the rib height and aspect ratio λ during T-shape upsetting; while the surface roughness has little effect on the forming load in the first stage, but in the second stage the influence becomes significant. The dynamic recrystallization temperature of UFG pure copper is between 200 °C and 250 °C.

Effect of Annealing Temperature on the Microstructure and Mechanical Properties of High-Pressure Torsion-Produced 316LN Stainless Steel.

316LN stainless steel is a prospective structural material for the nuclear and medical instruments industries. Severe plastic deformation (SPD) combined with annealing possesses have been used to create materials with excellent mechanical properties. In the present work, a series of ultrafine-grained (UFG) 316LN steels were produced by high-pressure torsion (HPT) and a subsequent annealing process. The effects of annealing temperature on grain recrystallization and precipitation were investigated. Recrystallized UFG 316LN steels can be achieved after annealing at high temperature. The σ phase generates, at grain boundaries, at an annealing temperature range of 750-850 °C. The dislocations induced by recrystallized grain boundaries and strain-induced nanotwins are beneficial for enhancing ductility. Moreover, microcracks are easy to nucleate at the σ phase and the γ-austenite interface, causing unexpected rapid fractures.

Effect of Grain Refinement and Dispersion of Particles and Reinforcements on Mechanical Properties of Metals and Metal Matrix Composites through High-Ratio Differential Speed Rolling.

A differential speed rolling (DSR) technique that provides capability of producing large-scale materials with fine grains and controlled texture in a continuous manner has attracted several researchers and industries. In this study, we tried to review the articles related to DSR and especially the high-ratio DSR (HRDSR) technique that is associated with a high speed ratio between the upper and lower rolls (≥2) and compare the change in microstructure and mechanical properties after HRDSR with the results obtained by using other severe plastic deformation (SPD) techniques to see the potential of the HRDSR technique in enhancing the mechanical properties of metals and metal matrix composites. The reviewed results show that HRDSR is an important technique that can effectively refine the grains to micro or nano sizes and uniformly disperse the particles or reinforcement throughout the matrix, which helps extensively in improving ambient and superplastic mechanical properties of various metals and alloys.

On the Strength of a 316L-Type Stainless Steel Subjected to Cold or Warm Rolling Followed by Annealing.

The ultrafine-grained microstructures and their effect on the yield strength of a 316L-type austenitic stainless steel processed by large strain cold/warm rolling and subsequent annealing were studied. A kind of continuous recrystallization developed during annealing, resulting in the evolution of uniform ultrafine-grained microstructures with relatively high residual dislocation densities. The development of such microstructure at 973 K led to excellent combination of tensile properties including high yield strength (σ0.2 > 900 MPa) and satisfactory plasticity (δ > 15%). A unique power law function between the annealed grain size and the dislocation density with a dislocation density exponent of -0.5 was obtained for these continuously recrystallized microstructures. A physically justified explanation of the observed structural/substructural strengthening is introduced.

Fabrication of biodegradable magnesium matrix composite with ultrafine grains and high strength by adding TiC nanoparticles to Mg-1.12Ca-0.84Zn-0.23Mn (at.%) alloy.

Mg-1.12Ca-0.84Zn-0.23Mn (at.%) alloy was reinforced by TiC nanoparticles. After extrusion ultra-fine grains of ∼0.4 µm were caused by Zener pinning effect of nano-sized particles including fine precipitated MgZn2 phases, α-Mn particles and TiC nanoparticles. Yield strength of 423.6 MPa along with ultimate tensile strength of 436.8 MPa could meet biomedical application.

The Fabrication of Micro-Array Channels with the Ultrafine-Grained LZ91 Mg-Li Alloy by Micro-Embossing.

The fabrication of the micro-channel array through micro-embossing on an ultrafine-grained (UFG) LZ91 Mg-Li alloy was investigated in this paper. Micro-embossing tests indicated that the depth of the channels increase with increasing temperatures. Micro-array channels with widths ranging from 50 µm to 200 µm were performed with an applied force of 2 kN at 423 K, following by a dwell time of 60 s on the UFG LZ91 Mg-Li alloy. The surface topography indicates that embossed micro-channels for UFG LZ91 Mg-Li with all widths are clearly printed well with good geometrical transferability and no obvious defects. The comparison filling behavior of UFG and the CG LZ91 Mg-Li alloy reveals that grain sizes mainly affect the filling quality of micro-embossing. The results indicate a potential application of the UFG Mg-Li alloy in the mass fabrication of micro-electro-mechanical system (MEMS) components.

Microstructural Evolution and Mechanical Properties in Superlight Mg-Li Alloy Processed by High-Pressure Torsion.

Microstructural evolution and mechanical properties of LZ91 Mg-Li alloy processed by high-pressure torsion (HPT) at an ambient temperature were researched in this paper. The microstructure analysis demonstrated that significant grain refinement was achieved after HPT processing with an average grain size reducing from 30 μm (the as-received condition) to approximately 230 nm through 10 turns. X-ray diffraction analysis revealed LZ91 alloy was consisted of α phase (hexagonal close-packed structure, hcp) and β phase (body-centered cubic structure, bcc) before and after HPT processing. The mean value of microhardness increased with the increasing number of HPT turns. This significantly increased hardness of specimens can be explained by Hall-Petch strengthening. Simultaneously, the distribution of microhardness along the specimens was different from other materials after HPT processing due to the different mechanical properties of two different phases. The mechanical properties of LZ91 alloy processed by HPT were assessed by the micro-tensile testing at 298, 373, 423, and 473 K. The results demonstrate that the ultra-fine grain LZ91 Mg-Li alloy exhibits excellent mechanical properties: tensile elongation is approximately 400% at 473 K with an initial strain rate of 1 × 10−2 s−1.