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1.
Materials (Basel) ; 17(13)2024 Jul 01.
Artigo em Inglês | MEDLINE | ID: mdl-38998286

RESUMO

Today, there are many diagnostic methods and advanced measurement techniques enabling the correct diagnosis and assessment of the type and degree of wear of cogwheels (gears, pumps, etc.). The present study presents an analysis of the surface defects of a cogwheel of an oil pump prototype (3PW-BPF-24). The test object operated for a certain number of hours under controlled operating and environmental parameters. The damage to the surface layer was caused by fatigue phenomena and previous thermo-chemical treatment. On the basis of the significant percentage share (~30%) of residual austenite in the volume of the diffusion layer, a hypothetical conclusion was drawn about the suboptimal parameters of the thermo-chemical treatment process (in relation to the chemical composition of the analyzed pinion). A large number of research studies indicate that the significant presence of residual austenite causes a decrease in tooth surface hardness, the initiation of brittle cracks, a sharp decrease in fatigue strength, an increase in brittleness and a tendency to develop surface layer cracks during operation. High-resolution 3D scans of randomly selected pitting defects were used in the detailed study of the present work. It was indicated that the analysis of the morphology of surface defects allowed some degree of verification of the quality of the heat/chemical treatment. The martensitic transformation of residual austenite under controlled (optimum) repeated heat treatment conditions could significantly improve the durability of the pinion (cogwheel). In the case analyzed, the preferred treatment was the low-temperature treatment. The paper concludes with detailed conclusions based on the microscopic and macroscopic investigations carried out.

2.
Materials (Basel) ; 17(13)2024 Jul 01.
Artigo em Inglês | MEDLINE | ID: mdl-38998319

RESUMO

Previous studies on the austenite grain growth were mostly based on a fixed temperature, and the relationship between the austenite grain and austenitizing parameters was fitted according to the results. However, there is a lack of quantitative research on the austenite grain growth during the heating process. In the present work, based on the diffusion principle of the controlled Ti microalloying element, the diffusion process of carbonitrides containing Ti during the heating process was analyzed. Combined with the precipitation model and the austenite growth model, the prediction model of austenite grain growth of Ti microalloyed steel during different heat treatment processes was established. The austenite grain size versus the temperature at four different heating rates of 0.5, 1, 10, 100 °C/s was calculated. The grain growth behavior of austenite during the heating process of Ti microalloyed steel was studied by optical microscope, scanning electron microscope and transmission electron microscope. The experimental data of the austenite grain size was in good agreement with the calculation by the proposed model, which provides a new idea for the prediction of austenite grain size in non-equilibrium state during the heating process. In addition, for Ti-containing microalloyed steels, the austenite grain size increased with the increasing heating temperature, while it changed little by further prolonging isothermal time after certain heating time, which was related to the equilibrium degree of the precipitation and the dissolution of Ti element. The austenite grain coarsening temperature of the tested Ti microalloyed steel was estimated within 1100~1200 °C.

3.
Materials (Basel) ; 17(11)2024 Jun 02.
Artigo em Inglês | MEDLINE | ID: mdl-38893952

RESUMO

In this study, the decomposition of a martensite/austenite (M/A) microconstituent in bainitic steels was analyzed using differential scanning calorimetry (DSC) data in conjunction with Kissinger's and Johnson-Mehl-Avrami-Kolmogorov (JMAK)'s formulas. In bainitic steel subjected to austempering heat treatment, the presence of an M/A microstructure adversely affects the mechanical properties. According to the kinetic equations derived, it is observed that after tempering the sample at 600 °C for 4000 s, the generation of each phase reaches its maximum. The SEM images taken before and after tempering reveal extensive decomposition of the M/A constituent in the microstructure. The proportion of the M/A microstructure decreased significantly from about 10% before tempering to less than 1% after. Additionally, the content of residual austenite also reduced nearly to zero. These observations are consistent with the predictions of the kinetic equations.

4.
Sci Technol Adv Mater ; 25(1): 2346071, 2024.
Artigo em Inglês | MEDLINE | ID: mdl-38774496

RESUMO

This current study investigates the effect of Direct Energy Deposition (DED) process conditions on the properties and microstructure of M300 maraging steel samples. The investigation centers on two key factors: laser power and deposition environment. The microstructure of this tool steel is analyzed by computing the Primary Cellular Arm Spacing. The findings revealed a significant influence of both inert atmosphere and laser power on cooling conditions. These different cooling rates influence the phase content as demonstrated by X-Ray Diffraction and Electron Backscatter Diffraction measurements. It was demonstrated the presence of different content of residual austenite at cell boundaries. These distinct microstructural features caused variations in the hardness values of the printed samples. Furthermore, a direct aging heat treatment was implemented, that was chosen from Differential Scanning Calorimetry measurements results. This heat treatment proves effective in achieving consistent hardness increases and eliminated the differences among samples built in different process conditions. This outcome suggests the possibility of selecting the most economically viable DED parameters for optimal results.


This study innovatively explores how DED process conditions impact M300 maraging steel microstructure, revealing crucial insights for optimizing properties and achieving consistent results, ensuring economically viable applications.

5.
Materials (Basel) ; 17(10)2024 May 09.
Artigo em Inglês | MEDLINE | ID: mdl-38793292

RESUMO

The effects of austenitizing and austempering temperatures on the bainite transformation kinetics and the microstructural and mechanical properties of a medium-carbon high-silicon ultra-fine bainitic steel were investigated via dilatometric measurements, microstructural characterization and mechanical tests. It is demonstrated that the optimum austenitizing temperature exists for 0.3 wt.%C ultra-fine bainitic steel. Although the finer austenite grain at 950 °C provides more bainite nuclei site and form finer bainitic ferrite plates, the lower dislocation density in plates and the higher volume fraction of the retained austenite reduces the strength and impact toughness of ultra-fine steel. When the austenitizing temperature exceeds 1000 °C, the true thickness of bainitic ferrite plates and the volume fraction of blocky retained austenite in the bainite microstructure increase significantly with the increases in austenitizing temperature, which do harm to the plasticity and impact toughness. The effect of austempering temperature on the transformation behavior and microstructural morphology of ultra-fine bainite is greater than that of austenitizing temperature. The prior martensite, formed when the austempering temperature below Ms, can refine the bainitic ferrite plates and improve the strength and impact toughness. However, the presence of prior martensite divides the untransformed austenite and inhibits the growth of bainite sheaves, thus prolonging the finishing time of bainite transformation. In addition, prior martensite also strengthens the stability of untransformed austenite though carbon partition and enhances the volume fraction of blocky retained austenite, which reduces the plasticity of ultra-fine bainitic steel. According to the experimental results, the optimum austempering process for 0.3 wt. %C ultra-fine bainitic steel is through austenitization at 1000 °C and austempering at 340 °C.

6.
Materials (Basel) ; 17(3)2024 Jan 23.
Artigo em Inglês | MEDLINE | ID: mdl-38591379

RESUMO

Conventional heat treatment is not capable of converting a sufficient amount of retained austenite into martensite in high-carbon or high-carbon and high-alloyed iron alloys. Cryogenic treatment induces the following alterations in the microstructures: (i) a considerable reduction in the retained austenite amount, (ii) formation of refined martensite coupled with an increased number of lattice defects, such as dislocations and twins, (iii) changes in the precipitation kinetics of nano-sized transient carbides during tempering, and (iv) an increase in the number of small globular carbides. These microstructural alterations are reflected in mechanical property improvements and better dimensional stability. A common consequence of cryogenic treatment is a significant increase in the wear resistance of steels. The current review deals with all of the mentioned microstructural changes as well as the variations in strength, toughness, wear performance, and corrosion resistance for a variety of iron alloys, such as carburising steels, hot work tool steels, bearing and eutectoid steels, and high-carbon and high-alloyed ledeburitic cold work tool steels.

7.
Sci Rep ; 14(1): 9567, 2024 Apr 26.
Artigo em Inglês | MEDLINE | ID: mdl-38671039

RESUMO

Depending on the alloy composition, intercritical annealing may provide different phases in the microstructure. For low-alloyed dual-phase (DP) steels it is usually ferrite and martensite, while for medium-Mn steels retained austenite is also formed. In a present study, a wide intercritical temperature range was applied to a 5% Mn steel to investigate possible microstructure combinations: ranging from fully ferritic, through ferritic-austenitic, multiphase, to fully martensitic, which were next investigated in terms of mechanical properties to clarify the behavior of this type of material. The obtained results together with technological issues and economic indicators were next compared to mechanical properties of typical DP steels in order to assess the possibility of replacing this material in car production. The mechanical properties were evaluated using static tensile and hardness tests. The phase composition was determined qualitatively and quantitatively using dilatometry, X-ray diffraction measurements, and electron backscatter diffraction analysis. The results suggest that both initial austenite and martensite fractions have a decisive influence on the yielding and elongation of steel; however, the tensile strength depends mainly on the sum of martensite initially present in the microstructure and the strain-induced martensite formed from the plastically deformed austenite regardless of the initial retained austenite-martensite ratio. The results indicate superior total elongation of medium-Mn steels reaching 30% compared to DP steels with a similar strength level in the range between 900 and 1400 MPa. However, medium-Mn steels could be a significant competitor to dual phase steels only if some technological problems like discontinuous yielding and serrations are significantly reduced.

8.
Materials (Basel) ; 17(7)2024 Mar 24.
Artigo em Inglês | MEDLINE | ID: mdl-38611992

RESUMO

Since the formation of reversed austenite during critical tempering treatment is an important factor affecting the mechanical properties of 13Cr4Ni martensitic stainless steel, a detailed study of the content and morphology of reversed austenite in heat treatment is needed. In this study, the variation curves of a reversed austenite volume fraction with holding time at different tempering temperatures were measured by in situ X-ray diffraction (XRD), and the reversed austenite and carbides of each process were evaluated by transmission electron microscopy (TEM). The austenite content shows a parabolic change with the increase in the tempering temperature; the maximum can reach a peak of about 6.8% at 610 °C, and drops to 0% at 660 °C. It also shows a parabolic change with the extension of the holding time, reaching a maximum of about 9.2% at 5 h of holding time, and a decreasing trend at 10 h of holding time, about 6.8%. The results show that the precipitation of carbides in the microstructure causes elemental segregation at grain boundaries and inside, which is one of the main factors affecting the thermal stability of reversed austenite formation. The kinetic process of reversed austenite during the tempering process was simulated using the JMAK model and the KM model, which can describe the trend of reversed austenite content during the tempering process. Combining the two models, a mathematical model for the room-temperature reversed austenite content under different processes was obtained, and this can predict the room-temperature austenite content.

9.
Materials (Basel) ; 17(7)2024 Apr 02.
Artigo em Inglês | MEDLINE | ID: mdl-38612144

RESUMO

This study investigated the effects of reheating temperature on the microstructure and mechanical properties of Cu-containing 440 MPa grade non-tempered ship plate steel. The mechanical properties test, thermodynamic simulation, optical microscopy, scanning electron microscopy, transmission electron microscopy, and other tests were performed. The results revealed that with increasing reheating temperature, the ferrite grain size of Cu-containing 440 MPa non-tempered ship plate steel increased. Also, with increasing reheating temperature, the size of copper particles and niobium-titanium composite precipitates in the original austenite decreased. Consequently, this led to a weakening of the pinning effect on the original austenite and an increase in the size of the transformed ferrite grains. Moreover, with increasing reheating temperature, the number of Cu precipitates in the test steel after air cooling and rolling increased, while the size of the precipitates decreased, thereby weakening the solid solution strengthening effect of Cu, and precipitation was enhanced. Additionally, as the reheating temperature increased, the tensile strength and yield strength of the air-cooled test steel after rolling increased, while the impact toughness decreased.

10.
Materials (Basel) ; 17(5)2024 Feb 21.
Artigo em Inglês | MEDLINE | ID: mdl-38473466

RESUMO

Process maps were developed using a combination of microstructural analysis and DICTRA-based modeling to predict the austenite vol.% as a function of the intercritical annealing parameters and starting microstructure. The maps revealed a strong dependence of the calculated austenite fraction (vol.%) on the Mn content (4-12 wt.%) and intercritical annealing temperatures (600 °C to 740 °C). The calculations were carried out for constant carbon, Al, and Si contents of 0.2 wt.%, 1.5 wt.%, and 1.0 wt.%, respectively. A modified empirical equation proposed by Koistinen and Marburger was employed to calculate the room-temperature retained austenite vol.% as a function of the intercritical annealing temperature, including the effect of the austenite composition. The process maps offer valuable insights for designing intercritical treatments of medium-Mn steels, aiding in the optimization of steel properties for automotive applications.

11.
Materials (Basel) ; 17(5)2024 Feb 22.
Artigo em Inglês | MEDLINE | ID: mdl-38473484

RESUMO

The influence of varying the manganese (Mn) contents of high-strength copper-containing hull steel on its microstructural evolution and mechanical properties was investigated. With increasing Mn content from 2 to 5%, the tensile strength of the steel increased by ~100 MPa, while the elongation of steel remained at ~23.5%, indicating good plasticity. However, the 2Mn sample had 128 J higher low-temperature (-84 °C) impact work than the 5Mn sample. The microstructures of different Mn steels were composed of fresh martensite (FM), ferrite/tempered martensite (F/TM), and reversed austenite (RA). The increase in Mn content markedly increased the presence of RA and intensified the work hardening caused by the transformation-induced plasticity (TRIP) effect during the tensile process. However, as the phase transformation in different Mn steels occurred in the early stage of strain and did not extend throughout the entire plastic deformation process, increasing plasticity via phase transformation was difficult. In addition, although the volume fraction of RA increased significantly in 4Mn and 5Mn steels, the stability of RA significantly decreased. The presence of numerous metastable blocks and coarse lath-like RA contributed little to low-temperature impact work and was even detrimental to toughness. The substantial fresh martensite resulting from phase transformation facilitated microcrack generation, owing to rapid volume expansion and mutual impacts, thus reducing the work required for crack formation. Additionally, the abundance of deformation twins significantly reduced the work needed for crack propagation. These combined actions significantly reduced the low-temperature toughness of 4Mn and 5Mn steels.

12.
Materials (Basel) ; 17(5)2024 Mar 03.
Artigo em Inglês | MEDLINE | ID: mdl-38473650

RESUMO

The evolution of the microstructure and the mechanical properties of a 15-6 martensite precipitated hardened (15-6 PH) stainless steel after thermal treatment and long-term aging at 480 °C were investigated. Compared with 17-4 PH steel, the content of Cr decreased and Ni increased in the newly developed 15-6 PH steel; therefore, reversed austenite formed after thermal treatment at 620 °C of the solution-treated 15-6 PH steel. Although the reversed austenite may reduce the strength of the steel, it is very beneficial for the inhibition of the aging brittleness of the steel. During the accelerated thermal aging at 480 °C, the Cu-rich phase gradually coarsened, and its crystal structure changed, while the reversed austenite phase sightly increased and the Charpy impact energy maintained a rather high value. The increase of the reversed austenite content can offset the reduction of the strengthening effect of the Cu-rich phase and therefore maintain an excellent impact property of the material after thermal aging.

13.
Cureus ; 16(1): e52916, 2024 Jan.
Artigo em Inglês | MEDLINE | ID: mdl-38406139

RESUMO

Background This study aims to analyze the phase transformation behavior and evaluate the effect of different temperatures on the fracture strength of files. Methodology A total of 108 files were used, and cyclic fatigue tests were performed on HyFlex EDM, VDW.ROTATE, and TruNatomy at three different temperatures (+4°C, +35°C, and +60°C) The time to fracture of files was measured, and the number of cycles was calculated. In addition, the fractured fragment lengths were measured. The Kruskal-Wallis test was used to compare the data that were not normally distributed according to groups. The Mann-Whitney U test was performed for comparisons. P-values <0.05 were considered statistically significant. Results As the temperature increased for all files, the number of cycles to fracture (NCF) decreased. NCF was significantly higher for ROTATE at 4°C and 60°C and HyFlex EDM at 35°C. Conclusions The resistance to cyclic fatigue in all files decreased significantly as the temperature increased.

14.
Materials (Basel) ; 16(24)2023 Dec 06.
Artigo em Inglês | MEDLINE | ID: mdl-38138675

RESUMO

Advanced high-strength steels (AHSS) have a wide range of applications in equipment safety and lightweight design, and enhancing the strength of AHSS to the ultra-high level of 2 GPa is currently a key focus. In this study, a new process of thermo-mechanical control process followed by direct quenching and partitioning (TMCP-DQP) was developed based on Fe-0.4C-1Mn-0.6Si (wt.%) low-alloy steel, and the effects of microstructure evolution on mechanical properties under TMCP-DQP process and conventional hot rolled quenched and tempered process (HR-QT) were comparatively studied. The results show that the TMCP-DQP process not only shortened the processing steps but also achieved outstanding comprehensive mechanical properties. The TMCP-DQP steel exhibited a tensile strength of 2.23 GPa, accompanied by 11.9% elongation and a Brinell hardness of 624 HBW, with an impact toughness of 28.5 J at -20 °C. In contrast, the HR-QT steel exhibited tensile strengths ranging from 2.16 GPa to 1.7 GPa and elongations between 5.2% and 12.2%. The microstructure of TMCP-DQP steel primarily consisted of lath martensite, containing thin-film retained austenite (RA), nanoscale rod-shaped carbides, and a minor number of nanoscale twins. The volume fraction of RA reached 7.7%, with an average carbon content of 7.1 at.% measured by three-dimensional atom probe tomography (3DAP). Compared with the HR-QT process, the TMCP-DQP process resulted in a finer microstructure, with a prior austenite grain (PAG) size of 11.91 µm, forming packets and blocks with widths of 5.12 µm and 1.63 µm. The TMCP-DQP process achieved the ultra-high strength of low-alloy steel through the synergistic effects of grain refinement, dislocation strengthening, and precipitation strengthening. The dynamic partitioning stage stabilized the RA through carbon enrichment, while the relaxation stage reduced a small portion of the dislocations generated by thermal deformation, and the self-tempering stage eliminated internal stresses, all guaranteeing considerable ductility and toughness. The TMCP-DQP process may offer a means for industries to streamline their manufacturing processes and provide a technological reference for producing 2.2 GPa grade AHSS.

15.
Materials (Basel) ; 16(21)2023 Oct 25.
Artigo em Inglês | MEDLINE | ID: mdl-37959443

RESUMO

The effects of Y on the solidification process of 7Mo super austenitic stainless steel (7MoSASS) under low cooling rate conditions (10 °C/min) were investigated using high-temperature confocal laser scanning microscopy (HT-CLSM). The in situ observation results indicate that Y samples promote an increase in austenite nucleation density. After 10 s of nucleation, the nucleation density increased by 149.53/mm2 for the Y sample. Furthermore, variance analysis indicated that Y addition improved the uniformity of the 7MoSASS solidification microstructure under low cooling rate conditions. The Johnson-Mehl-Avrami-Kolmogorov (JMAK) theory results showed that when the solid phase ratio was 0.5, the nucleation mode of the Y sample transitioned from saturation site nucleation to saturation site nucleation + Avrami nucleation. YAlO3 has a low lattice disregistry value with austenite, making it a suitable heterogeneous nucleation core for promoting the early nucleation of austenite. During the late stages of solidification, Y accumulates in the residual liquid phase, providing a greater degree of compositional undercooling. SEM-EDS analysis showed that Y contributed to the refinement of the 7MoSASS solidification microstructure, with the proportion of precipitated phases decreasing by approximately 7.5%. Cr and Mo were the main elements exhibiting positive segregation in 7MoSASS, and the Cr segregation ratio increased in the Y sample, while the Mo segregation ratio decreased.

16.
Materials (Basel) ; 16(21)2023 Oct 27.
Artigo em Inglês | MEDLINE | ID: mdl-37959504

RESUMO

In order to provide guidance for furthering the balance of strength and toughness of AerMet 100 steel through tempering treatment, the effects of the tempering time on microstructure and mechanical properties are investigated. The microstructure evolution, especially M2C precipitates and austenite in AerMet 100 tempered at 482 °C for 1~20 h, was characterized, and its influences on the mechanical properties were studied. The tensile strength decreases gradually, the yield strength increases first and then decreases, and the fracture toughness KIC increases gradually with an increasing tempering time. The strength and toughness matching of AerMet 100 steel is achieved by tempering at 482 °C for 5~7 h. Without considering the martensitic size effect, the influence of the dislocation density on the tensile strength is more significant during tempering at 482 °C. The precipitation strengthening mechanism plays a dominant role in the yield strength when tempering for 5 h or less, and the combined influence of carbide coarsening and a sharp decrease in the dislocation density resulted in a significant decrease in tensile strength when tempering for 8 h or more. The fracture toughness KIC is primarily influenced by the reverted austenite, so that KIC increases gradually with the prolongation of the tempering time. However, a significant decrease in the dislocation density resulting from long-term tempering has a certain impact on KIC, giving rise to a decrease in the rising amplitude in KIC after tempering for 8 h or more.

17.
Materials (Basel) ; 16(21)2023 Oct 28.
Artigo em Inglês | MEDLINE | ID: mdl-37959524

RESUMO

Studies about the pre-stretching effect on the mechanical behavior of cold-rolled 5%Mn medium manganese steel have adopted optical microscopy, scanning electron microscopy, transmission electron microscopy and X-ray diffraction techniques. Results showed that pre-stretching would change the ferrite morphology from massive and lath-like to strip-like. With the pre-stretching increasing from 0% to 14%, the dislocation density and yield strength both grew gradually, which corresponded to growth from 6.49 × 1014 m-2 to 7.98 × 1014 m-2 and growth from 765 MPa to 1109 MPa, respectively. Meanwhile, the austenite volume fraction, elongation and product of strength and elongation were all reduced with the pre-stretch increase. The stabilized retained austenite with pre-stretch delayed the occurrence of the TRIP effect and improved the work hardening rate. As a result, the Lüders band disappeared at 2% pre-stretch and the PLC band vanished from the stress-strain curve at 14% pre-stretch.

18.
Nanomaterials (Basel) ; 13(21)2023 Oct 25.
Artigo em Inglês | MEDLINE | ID: mdl-37947675

RESUMO

The ball milling lining board operates in a harsh environment, and the current materials fail to meet the requirements for large-sized boards due to the lack of synergistic properties between impact toughness and wear resistance. To address this issue, a low-carbon medium-chromium steel with martensite and nano residual austenite phases have been designed for future use. However, the residual austenite network could decrease the properties. Heat treatment, which includes processes like quenching and tempering, has the potential to alter the morphology and quantity of nano-scale residual austenite in the steel. In this study, the influence of heat treatment parameters on the morphologies and properties of steel has been investigated to address the wide-ranging fluctuations in impact toughness affected by nano residual austenite. Furthermore, the effect of cooling transformation on the microstructure has also been examined. The research findings indicate that modifying the quenching temperature of the steel within the range of 950-1100 °C results in a microstructure comprising martensite and nano residual austenite. At all quenching temperatures, the hardness exceeds 45 HRC, and the impact toughness shows a consistent improvement with increasing quenching temperature, indicating a modification of the nano residual austenite phase. The failure mode is primarily dimple fracture, with quasi-dissociation fracture as a secondary mode. The optimal heat treatment parameters are annealing at 930 °C, oil quenching at 1050 °C, and tempering at 250 °C. Under this condition, the steel exhibits a hardness of 51 HRC and impact toughness of 40 J/cm2 and an approximate fourfold increase compared to the untreated sample.

19.
Materials (Basel) ; 16(19)2023 Oct 06.
Artigo em Inglês | MEDLINE | ID: mdl-37834719

RESUMO

An investigation of austenite grain growth (AGG) during the isothermal heat treatment of low-alloy steel is conducted. The goal is to uncover the effect of time, temperature, and initial grain size on SA508-III steel grain growth. Understanding this relationship enables the optimization of the time and temperature of the heat treatment to achieve the desired grain size in the studied steel. A modified Arrhenius model is used to model austenite grain size (AGS) growth distributions. With this model, it is possible to predict how grain size will change depending on heat treatment conditions. Then, the generalized reduced gradient (GRG) optimization method is employed under adiabatic conditions to characterize the model's parameters, providing a more precise solution than traditional methods. With optimal model parameters, predicted AGS agree well with measured values. The model shows that AGS increases faster as temperature and time increase. Similarly, grain size grows directly in proportion to the initial grain size. The optimized parameters are then applied to a practical case study with a similar specimen size and material properties, demonstrating that our approach can efficiently and accurately predict AGS growth via GRG optimization.

20.
Materials (Basel) ; 16(20)2023 Oct 11.
Artigo em Inglês | MEDLINE | ID: mdl-37895619

RESUMO

While chromium-nickel steel is known to be extremely resistant to corrosion, the occurrence of certain factors can unfortunately initiate an uncontrolled corrosion process. This paper presents samples made of 304 stainless steel containing delta ferrite that have been exposed to wastewater for 18 months. Samples placed above the surface of the wastewater (A-series) were intensively corroded. Samples half-submerged in the wastewater and periodically fully submerged at higher effluent flows through the screenings and grit separator (B-series) only suffered minor mechanical erosion. No significant changes in the tested surface were observed on samples fully submerged in wastewater (C-series). The results indicated that the observed pitting corrosion of samples placed above the surface of the wastewater was a consequence of the presence of bacteria in a wet hydrogen sulfide environment. The fluorescence in situ hybridization method showed that either the sludge taken from the wastewater, or from the surface of samples submerged in wastewater exhibited increased amounts of bacteria from the δ-proteobacteria class, indicating the presence of microorganisms involved in the reduction of sulfur or sulfate compounds. A new approach to microbiological evaluation by determining classes of bacteria may be a promising tool for evaluating wastewater in terms of aggressiveness and recognizing favorable corrosive conditions.

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