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1.
Materials (Basel) ; 16(22)2023 Nov 15.
Artigo em Inglês | MEDLINE | ID: mdl-38005095

RESUMO

Dilatometric experiments were conducted with the main purpose of measuring the transformation-induced coefficients of 13% chromium and 4% nickel, which are martensitic stainless steel base and filler materials used for hydraulic turbine manufacturing. To this end, a set of experiments was conducted in a quenching dilatometer equipped with loading capabilities. The measurement system was further improved by means of modified pushrods to allow for the use of specimens with geometries that are compliant with tensile test standards. This improvement allowed for the measurement of the materials' phases and respective yield strengths. The dataset was further used to determine the relationship between the applied external stress and the martensitic start temperature (Ms) upon cooling. The TRIP coefficient's K values for both the S41500 steel and E410NiMo filler material were measured at 8.12×10-5 and 7.11×10-5, respectively. Additionally, the solid phase transformation model parameters for both the austenitic and martensitic transformation of the filler material were measured. These parameters were then used to model austenitic-phase-transformation kinetics and martensite transformation, including transformation-induced plasticity effects. Good agreement was achieved between the calculation and the experiments.

2.
Materials (Basel) ; 16(13)2023 Jun 27.
Artigo em Inglês | MEDLINE | ID: mdl-37444933

RESUMO

In this study, dilatometry and metallography were used to investigate the effect of silicon and copper alloying on the decomposition kinetics of 54SiCr6 steel during continuous slow cooling. It is different from the published literature for using the approach of the local activation energy of the austenite decomposition Ef and the local Avrami exponent n of the volume fraction of the transformed phase f to study the kinetics of austenite-pearlitic transformation in cooled 54SiCr steel at slow cooling rates. The Johnson-Mehl-Avrami equation was used to determine the dependence of the local activation energy for austenite decomposition Ef and the local Avrami exponent n on the volume fraction of the transformed phase f. The mechanism of the austenite decomposition was analysed based on the calculated values of n. Both the local and average activation energies were used to evaluate the alloying effect, and the results were compared with those obtained from other methods. The type of microstructure formed as a result of cooling at rates of 0.5 K/s, 0.3 K/s, 0.1 K/s and 0.05 K/s was determined. The effects of changes in the cooling rate and the content of silicon (1.5-2.5 wt.%) and copper (0.12-1.47 wt.%) on the dimension of nucleation and growth kinetics of the transformed phase were studied. It was revealed that the pearlite microstructure was formed predominantly in 54SiCr6 steel as a result of continuous cooling at slow cooling rates. It was also found that alloying this steel with copper led to a significant decrease in the value of Ef, as well as to a change in the mechanism of the kinetics of the austenite-pearlite transformation, which was realised in predominantly two- and three-dimensional nucleation and growth at a constant nucleation rate. At the same time, alloying this steel with silicon led only to a slight change in Ef. The results of the study of 54SiCr steel presented the dependence of the activation energy of transformation and the local Avrami exponent on the volume fraction of the transformed phase at a given cooling rate at different copper and silicon contents. In addition, the study provides insight into the mechanism of kinetics in cooled 54SiCr steel as a function of the cooling rate.

3.
Materials (Basel) ; 16(13)2023 Jul 01.
Artigo em Inglês | MEDLINE | ID: mdl-37445083

RESUMO

Thermal expansion measurements were used to characterize phase transformations in metastable ß-Ti alloys (Ti15MoxSi) without and with various Si additions (where x = 0, 0.5, 1.0, 1.5, and 2 in wt.%) during linear heating at two heating rates of 5 and 10 °C/min up to 850 °C. For this study, five alloys were developed and examined in terms of their presence phases, microstructures, and starting and final transformation temperatures. According to the results, all of the as-cast samples primarily include an equiaxed ß-Ti phase. The influence of phase transformation on the material dimensions was discussed and compared with the variations in Si contents. The transformation was investigated using a dilatometric technique for the developed alloys during continuous heating and cooling. The dilatometric curve of heating revealed two distinct reflection points as the heating temperature increased. The starting transformation temperature (Ts) to obtain the ω-phase was reported at 359 °C without Si addition; whereas the final transformation temperature (Tf) of the dissolution of α-phase was obtained at 572 °C at a heating rate of 10 °C/min. At 2 wt.% Si, the first derivative curves reported Ts and Tf transforming temperatures of 314-565 °C (at a 5 °C/min heating rate) and 270-540 °C (at a 10 °C/min heating rate), respectively. The Ts and Tf transforming temperatures were significantly decreased with Si additions, which decreased the ß-transus temperature. Moreover, the thermal expansion coefficient curves of the investigated alloys without and with 2 wt.% Si were studied. The transformation heating curves have an S-shaped pattern, according to the results.

4.
Materials (Basel) ; 16(13)2023 Jul 03.
Artigo em Inglês | MEDLINE | ID: mdl-37445106

RESUMO

The microstructure and hardness along the thickness direction of a water-quenched, high-strength thick plate with a thickness of 40 mm were investigated with three specimens from the thick plate: surface, 1/4t, and 1/2t (center) thickness, and the phase transformation behavior of the thick plate according to the cooling rate was analyzed through dilatometric experiments. Finally, the cooling rate for each thickness of the thick plate was estimated by comparing the microstructure and hardness of the thick plate along with the thickness with those of the dilatometric specimens. Martensite microstructure was observed on the surface of the water-quenched thick plate due to the fast cooling rate. On the other hand, an inhomogeneous microstructure was transformed inside the thick plate due to the relatively slow cooling rate and central segregation of Mn. A small fraction of bainite was shown at 1/4t thickness. A banded microstructure with martensite and bainite resulting from Mn segregation was developed at 1/2t; that is, the full martensite microstructure was transformed in the Mn-enriched area even at a slow cooling rate due to high hardenability, but a bainite microstructure was formed in the Mn-depleted area owing to relatively low hardenability. A portion of martensite with fine cementite at the surface and 1/4t was identified as auto-tempered martensite with a Bagaryatskii orientation relationship between the ferrite matrix and cementite. The microstructure and hardness as well as dilatation were investigated at various cooling rates through a dilatometric experiment, and a continuous cooling transformation (CCT) diagram was finally presented for the thick plate. Comparing the microstructure and hardness at the surface, 1/4t, and 1/2t of the thick plate with those of dilatometric specimens cooled at various cooling rates, it was estimated that the surface of the thick plate was cooled at more than 20 °C/s, whereas the 1/4t region was cooled at approximately 5~10 °C/s during water quenching. Despite the difficulty in estimation of the cooling rate of 1/2t due to the banded structure, the cooling rate of 1/2t was estimated between 3 and 5 °C/s based on the results of an Mn-depleted zone.

5.
Materials (Basel) ; 16(12)2023 Jun 07.
Artigo em Inglês | MEDLINE | ID: mdl-37374421

RESUMO

The influence of prior pack boriding on the microstructure and properties of nanobainitised X37CrMoV5-1 hot-work tool steel was investigated in the present work. Pack boriding was conducted at 950 °C for 4 h. Nanobainitising consisted of two-step isothermal quenching at 320 °C for 1 h, followed by annealing at 260 °C for 18 h. A combination of boriding with nanobainitising constituted a new hybrid treatment. The obtained material exhibited a hard borided layer (up to 1822 ± 226 HV0.05) and a strong (rupture strength 1233 ± 41 MPa) nanobainitic core. However, the presence of a borided layer decreased mechanical properties under tensile and impact load conditions (total elongation decreased by 95% and impact toughness by 92%). Compared with borided and conventionally quenched and tempered steel, the hybrid-treated material retained higher plasticity (total elongation higher by 80%) and higher impact toughness (higher by 21%). It was found that the boriding led to the redistribution of carbon and silicon atoms between the borided layer and substrate, which could influence bainitic transformation in the transition zone. Furthermore, the thermal cycle in the boriding process also influenced the phase transformations during subsequent nanobainitising.

6.
Materials (Basel) ; 16(12)2023 Jun 19.
Artigo em Inglês | MEDLINE | ID: mdl-37374656

RESUMO

The paper deals with the dilatometric study of high-alloy martensitic tool steel with the designation M398 (BÖHLER), which is produced by the powder metallurgy process. These materials are used to produce screws for injection molding machines in the plastic industry. Increasing the life cycle of these screws leads to significant economic savings. This contribution focuses on creating the CCT diagram of the investigated powder steel in the range of cooling rates from 100 to 0.01 °C/s. JMatPro® API v7.0 simulation software was used to compare the experimentally measured CCT diagram. The measured dilatation curves were confronted with a microstructural analysis, which was evaluated using a scanning electron microscope (SEM). The M398 material contains a large number of carbide particles that occur in the form of M7C3 and MC and are based on Cr and V. EDS analysis was used to evaluate the distribution of selected chemical elements. A comparison of the surface hardness of all samples in relation to the given cooling rates was also carried out. Subsequently, the nanoindentation properties of the formed individual phases as well as the carbides, where the nanohardness and reduced modulus of elasticity (carbides and matrix) were evaluated.

7.
Materials (Basel) ; 16(10)2023 May 21.
Artigo em Inglês | MEDLINE | ID: mdl-37241500

RESUMO

The rheological properties of the Zr-2.5Nb alloy by the strain rate range of 0.5-15 s-1 and by the temperature range of 20-770 °C was studied. The dilatometric method for phase states temperature ranges was experimentally determined. A material properties database for computer FEM simulation regards the indicated temperature-velocity ranges were created. Using this database and DEFORM-3D FEM-softpack, the radial shear rolling complex process numerical simulation was carried out. The contributed conditions for the ultrafine-grained state alloy structure refinement were determined. Based on the simulation results, a full-scale experiment of Zr-2.5Nb rod rolling a on a radial-shear rolling mill RSP-14/40 was carried out. It takes in seven passes from a diameter of 37-20 mm with a total diameter reduction ε = 85%. According to this case simulation data, the total equivalent strain in the most processed peripheral zone 27.5 mm/mm was reached. Due to the complex vortex metal flow, the equivalent strain over the section distribution was uneven with a gradient reducing towards the axial zone. This fact should have a deep effect on the structure change. Changes and structure gradient by sample section EBSD mapping with 2 mm resolution were studied. The microhardness section gradient by the HV 0.5 method was also studied. The axial and central zones of the sample by the TEM method were studied. The rod section structure has an expressed gradient from the formed equiaxed ultrafine-grained (UFG) structure on a few outer millimeters of the peripheral section to the elongated rolling texture in the center of the bar. The work shows the possibility of processing with the gradient structure obtaining and enhanced properties for the Zr-2.5Nb alloy, and a database for this alloy FEM numerical simulations are also presents.

8.
Materials (Basel) ; 16(8)2023 Apr 07.
Artigo em Inglês | MEDLINE | ID: mdl-37109786

RESUMO

The aluminium alloy AA 6086 attains the highest room temperature strength among Al-Mg-Si alloys. This work studies the effect of Sc and Y on the formation of dispersoids in this alloy, especially L12-type ones, which can increase its high-temperature strength. A comprehensive investigation was carried out using light microscopy (LM), scanning (SEM), and transmission (TEM) electron microscopy, energy dispersive spectroscopy (EDS), X-ray diffraction (XRD), differential scanning calorimetry (DSC), and dilatometry to obtain the information regarding the mechanisms and kinetics of dispersoid formation, particularly during isothermal treatments. Sc and Y caused the formation of L12 dispersoids during heating to homogenization temperature and homogenization of the alloys, and during isothermal heat treatments of the as-cast alloys (T5 temper). The highest hardness of Sc and (Sc + Y) modified alloys was attained by heat-treating alloys in the as-cast state in the temperature range between 350 °C and 450 °C (via T5 temper).

9.
Materials (Basel) ; 16(8)2023 Apr 07.
Artigo em Inglês | MEDLINE | ID: mdl-37109799

RESUMO

The aim of this work was to develop a novel bainitic steel that will be specifically dedicated to achieving a high degree of refinement (nano- or submicron scale) along with increased thermal stability of the structure at elevated temperatures. The material was characterized by improved in-use properties, expressed as the thermal stability of the structure, compared to nanocrystalline bainitic steels with a limited fraction of carbide precipitations. Assumed criteria for the expected low martensite start temperature, bainitic hardenability level, and thermal stability are specified. The steel design process and complete characteristics of the novel steel including continuous cooling transformation and time-temperature-transformation diagrams based on dilatometry are presented. Moreover, the influence of bainite transformation temperature on the degree of structure refinement and dimensions of austenite blocks was also determined. It was assessed whether, in medium-carbon steels, it is possible to achieve a nanoscale bainitic structure. Finally, the effectiveness of the applied strategy for enhancing thermal stability at elevated temperatures was analyzed.

10.
Materials (Basel) ; 16(4)2023 Feb 13.
Artigo em Inglês | MEDLINE | ID: mdl-36837190

RESUMO

The present study reveals the microstructural evolution and corresponding mechanisms occurring during different stages of quenching and partitioning (Q&P) conducted on 0.6C-1.5Si steel using in-situ High Energy X-Ray Diffraction (HEXRD) and high-resolution dilatometry methods. The results support that the symmetry of ferrite is not cubic when first formed since it is fully supersaturated with carbon at the early stages of partitioning. Moreover, by increasing partitioning temperature, the dominant carbon source for austenite enrichment changes from ongoing bainitic ferrite transformation during the partitioning stage to initial martensite formed in the quenching stage. At low partitioning temperatures, a bimodal distribution of low- and high-carbon austenite, 0.6 and 1.9 wt.% carbon, is detected. At higher temperatures, a better distribution of carbon occurs, approaching full homogenization. An initial martensite content of around 11.5 wt.% after partitioning at 280 °C via bainitic ferrite transformation results in higher carbon enrichment of austenite and increased retained austenite amount by approximately 4% in comparison with partitioning at 500 °C. In comparison with austempering heat treatment with no prior martensite, the presence of initial martensite in the Q&P microstructure accelerates the subsequent low-temperature bainitic transformation.

11.
Materials (Basel) ; 16(2)2023 Jan 12.
Artigo em Inglês | MEDLINE | ID: mdl-36676497

RESUMO

So far, unlike metal injection molding (MIM), conventional powder metallurgy technology (PM) has not been regarded as a method for producing structural elements from 17-4 PH powders, due to the problems of obtaining almost fully compacted shapes after sintering. Nevertheless, recent research demonstrates that it is possible to manufacture sintered parts with high strength by pressing and sintering. The purpose of the study was to determine the degree of densification of 17-4 PH sintered stainless steel during sintering at different temperatures and atmospheres. As a result of the study, it was pointed out that both the temperature and the sintering atmosphere play an essential role in the process of densification of the studied powders during sintering. The formation of delta ferrite and a more pronounced degree of spheroidization of the pores is activated by a higher sintering temperature. Furthermore, after solution-annealed and age-hardened treatment, sintered 17-4 PH stainless steel exhibits high strength with moderate ductility at a level that is difficult to achieve for other sintered stainless-steel grades, such as austenitic, ferritic and martensitic. In turn, the largest improvement in the pitting corrosion resistance in 0.5 M NaCl solution is reached by sintering at 1340 °C in hydrogen and after solid solution treatment.

12.
Materials (Basel) ; 15(20)2022 Oct 20.
Artigo em Inglês | MEDLINE | ID: mdl-36295418

RESUMO

Spring steels are typical materials where enhancement of mechanical properties can save considerable mass for transport vehicles, in this way the consumption of fuel or electric energy can be decreased. A drastic change in both the resulting microstructure and mechanical properties could be achieved due to the inclusion of strain into the tempering process after quenching. The strain assisted tempering (SAT) technology was applied, i.e., the process of quenching and following a sequence of tempering operations alternating with strain operations. After the first tempering, controlled deformation by rotary swaging was carried out with a strain of 17% (strain rate is about 120 s-1). Considerably higher strength parameters after SAT compared to conventional quenching and tempering (QT) technology were nevertheless accompanied by enhanced notch toughness at the same time by the decrease of elongation and reduction of area. However, by optimizing the process it is was also possible to achieve acceptable values for those parameters. Remarkable differences are visible in resulting microstructures of compared samples, which were revealed by metallographic analysis and X-ray diffraction measurement. While the standard microstructure of tempered martensite with transition carbides was observed after QT processing, carbideless islands with nanotwins occurred in martensitic laths after SAT processing.

13.
Energy Technol (Weinh) ; 10(5): 2101120, 2022 May.
Artigo em Inglês | MEDLINE | ID: mdl-35859916

RESUMO

Lithium-ion batteries and related battery concepts show an expansion and shrinkage ("breathing") of the electrodes during cell cycling. The dimensional changes of an individual electrode or a complete cell can be continuously measured by electrochemical dilatometry (ECD). The obtained data provides information on the electrode/cell reaction itself but can be also used to study side reactions or other relevant aspects, e.g., how the breathing is influenced by the electrode binder and porosity. The method spans over a wide measurement range and allows the determination of macroscopic as well as nanoscopic changes. It has also been applied to supercapacitors. The method has been developed already in the 1970s but recent advancements and the availability of commercial setups have led to an increasing interest in ECD. At the same time, there is no "best practice" on how to evaluate the data and several pitfalls exist that can complicate the comparison of literature data. This review highlights the recent development and future trends of ECD and its use in battery and supercapacitor research. A practical guide on how to evaluate the data is provided along with a discussion on various factors that influence the measurement results.

14.
Materials (Basel) ; 15(13)2022 Jul 01.
Artigo em Inglês | MEDLINE | ID: mdl-35806760

RESUMO

High-strength steels are used more than general structural steel due to their combination of properties such as high strength, good toughness and weldability. They are mainly used in the manufacture of heavy vehicles for the mining industry, cranes, transportation, etc. However, welding these grades of steel brings new challenges. Also, a simulation for welding high-strength steel is required more often. To insert a material database into the simulation program, it is necessary to conduct investigations using CCT (Continuous Cooling Transformation) diagrams, welded joints research, and more. To investigate the behavior of S960MC steel during heating and cooling, we used dilatometry analysis supported by EBSD (Electron Backscatter Diffraction) analysis. A CCT diagram was constructed. The transformation temperatures of Ac1 and Ac3 increase with increasing heating rate. The Ac1 temperature increased by 54 °C and the Ac3 temperatures by 24 °C as the heating rate increased from 0.1 °C/s to 250 °C/s. The austenite decomposition temperatures have a decreasing trend in the cooling phase with increasing cooling rate. As the cooling rate changes from 0.03 °C/s to 100 °C/s, the initial transformation temperature drops from 813 °C to 465 °C. An increase in the cooling rate means a higher proportion of bainite and martensite. At the same time, the hardness increases from 119 HV10 to 362 HV10.

15.
Materials (Basel) ; 15(7)2022 Mar 30.
Artigo em Inglês | MEDLINE | ID: mdl-35407871

RESUMO

This paper introduces a new alloying concept for low-density steels. Based on model calculations, samples-or "heats"-with 0.7 wt% C, 1.45 wt% Si, 2 wt% Cr, 0.5 wt% Ni, and an aluminium content varying from 5 to 7 wt% are prepared. The alloys are designed to obtain steel with reduced density and increased corrosion resistance suitable for products subjected to high dynamic stress during operation. Their density is in the range from 7.2 g cm-3 to 6.96 g cm-3. Basic thermophysical measurements are carried out on all the heats to determine the critical points of each phase transformation in the solid state, supported by metallographic analysis on SEM and LM or the EDS analysis of each phase. It is observed that even at very high austenitisation temperatures of 1100 °C, it is not possible to change the two-phase structure of ferrite and austenite. A substantial part of the austenite is transformed into martensite during cooling at 50 °C s-1. The carbide kappa phase is segregated at lower cooling rates (around 2.5 °C s-1).

16.
Materials (Basel) ; 15(5)2022 Feb 25.
Artigo em Inglês | MEDLINE | ID: mdl-35268981

RESUMO

The present work deals with the dilatometric study of a hot-rolled 0.2C3Mn1.5Si lean medium Mn steel, mainly suitable for the quenching and partitioning (Q&P) heat treatment in both hot-rolled or cold-rolled condition, subjected to a variation of austenitization temperature. These investigations were performed in a temperature range of 800-1200 °C. In this context, the martensite transformation start temperature (Ms) was determined as a function of austenitization temperature and in turn obtained prior austenite grain size (PAGS). The results show rise in prior austenite grain size due to increasing austenitization temperature, resulting in elevated Ms temperatures. Measured dilatation curves were confronted with the metallographic analysis by means of scanning electron microscopy (SEM). The present paper also focuses on the construction of a continuous cooling transformation (CCT) and deformation continuous cooling transformation (DCCT) diagram of the investigated lean medium Mn steel in a range of cooling rates from 100 to 0.01 °C/s and their subsequent comparison. By comparing these two diagrams, we observed an overall shift of the DCCT diagram to shorter times compared to the CCT diagram, which represents an earlier formation of phase transformations with respect to the individual cooling rates. Moreover, the determination of individual phase fractions in the CCT and DCCT mode revealed that the growth stage of ferrite and bainite is decelerated by deformation, especially for intermediate cooling rates. Microstructural changes corresponding to cooling were also observed using SEM to provide more detailed investigation of the structure and present phases identification as a function of cooling rate. Moreover, the volume fractions obtained from the saturation magnetization method (SMM) are compared with data from X-ray diffraction (XRD) measurements. The discussion of the data suggests that magnetization measurements lead to more reliable results and a more sensitive detection of the retained austenite than XRD measurements. In that regard, the volume fraction of retained austenite increased with a decrease of cooling rate as a result of larger volume fraction of ferrite and bainite. The hardness of the samples subjected to the deformation was slightly higher compared to non-deformed samples. The reason for this was an evident grain refinement after deformation.

17.
Materials (Basel) ; 15(4)2022 Feb 13.
Artigo em Inglês | MEDLINE | ID: mdl-35207916

RESUMO

A non-isothermal transformation model was proposed to determine the austenite formation kinetics in a steel alloyed with 2.6% wt. Si by dilatometric analysis, considering that the nucleation mechanism does not change with the heating rate. From the dilatometric analysis, it was observed that the austenite formation occurs in two stages; critical temperatures, degree and austenite formation rate were determined. The activation energies associated with each of the stages were obtained employing the Kissinger method (226.67 and 198.37 kJ·mol-1 for the first and second stage) which was used in concert with the austenite formation rate in the non-isothermal model as a first approximation, with acceptable results in the second stage, but not in the first due to the activation energies magnitude. Then, the activation energies were adjusted by minimizing the minimal squares error between estimated and experimental austenite formation degree, obtaining values of 158.50 kJ·mol-1 for the first and 165.50 kJ·mol-1 for the second stage. These values are consistent with those reported for the diffusion of carbon in austenite-FCC in silicon steels. With these activation energies it was possible to predict the austenite formation degree with a better level of convergence when implementing the non-isothermal model.

18.
J Mech Behav Biomed Mater ; 125: 104948, 2022 01.
Artigo em Inglês | MEDLINE | ID: mdl-34775291

RESUMO

Bioactive glasses can be used to coat titanium implants to promote osseointegration. However, incorporating elements such as magnesium, zinc and fluoride into bioactive glasses might have a negative effect on bioactivity or the coefficient of thermal expansion of the glass. In this study, the impact of substituting MgO for CaO on physical properties and bioactivity of glass containing 1 mol % MgF2 was assessed. Seven glasses were produced by melt-quenched route. The glasses comprise (SiO2, CaO, Na2O, MgO, MgF2, K2O and P2O5) and were characterized utilizing XRD, DSC, FTIR and dilatometry analyses. The bioactivity of these glasses was investigated in biological fluids. The results showed that these glasses have wide sintering windows, low TECs and low glass transition and softening temperatures. The bioactive glasses containing up to 13.3 mol% MgO were able to form surface apatite within a short time period; whereas glasses containing ≥16.13 mol% demonstrated only structural variations with no clear sign of apatite precipitation.


Assuntos
Implantes Dentários , Titânio , Vidro , Pós , Dióxido de Silício
19.
Materials (Basel) ; 14(18)2021 Sep 12.
Artigo em Inglês | MEDLINE | ID: mdl-34576468

RESUMO

Requirements for mechanical properties of steels are constantly increasing, and the combination of quenching and tempering is the method generally chosen for achieving high strength in medium carbon steels. This study examines the influence of various silicon contents from 1.06 to 2.49 wt% and the addition of copper (1.47 wt%) on the behavior of 1.7102 steel starting with the as-quenched state and ending with the tempered condition at the temperature of 500 °C. The microstructure was characterized by SEM and TEM, the phase composition and dislocation density were studied by XRD analysis, and mechanical properties were assessed by tensile and hardness testing, whereas tempered martensite embrittlement was assessed using Charpy impact test and the activation energy of carbide precipitation was determined by dilatometry. The benefit of copper consists in the improvement of reduction of area by tempering between 150 and 300 °C. The increase in strength due to copper precipitation occurs upon tempering at 500 °C, where strength is generally low due to a drop in dislocation density and changes in microstructure. The increasing content of silicon raises strength and dislocation density in steels, but the plastic properties of steel are limited. It was found that the silicon content of 1.5 wt% is optimum for the materials under study.

20.
Materials (Basel) ; 14(15)2021 Aug 02.
Artigo em Inglês | MEDLINE | ID: mdl-34361513

RESUMO

In the Hall-Héroult process, prebaked carbon anodes are utilized to produce primary aluminium. The quality of the anode plays a crucial role in the efficiency of electrowinning primary aluminium. In the production of anodes, the anode baking is considered as the stage most frequently causing anode problems. During the baking process, the anode undergoes complex physicochemical transformations. Moreover, the anode at a lower position, imposed by loading pressures from upper anodes, will creep during this process. Thus, the production of high-quality anodes demands efficient control of their baking process. This paper aims to investigate the thermo-chemo-mechanical properties of the anode paste mixture at high temperatures. These properties include kinetic parameters of pitch pyrolysis such as the activation energy and the pre-exponential factor, the thermal expansion coefficient (TEC) and relevant mechanical parameters related to the elastic, the viscoelastic and the viscoplastic behaviours of the anode. For this purpose, experiments consisting of the thermogravimetric analysis, the dilatometry and the creep test were carried out. Based on the obtained results, the forementioned parameters were identified. Relevant mechanical parameters were expressed as a function of a new variable, called the shrinking index, which is related to the volatile released in open and closed pores of the anode. This variable would be used to highlight the chemo-mechanical coupling effect of the anode mixture. New insights into the phenomena such as the expansion due to the increase of the pore pressure and the chemical shrinkage of the anode during the baking process were also gained in this work. These investigations pave the way for modeling the thermo-chemo-poromechanical behaviour of the anode during the baking process.

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