Characterization of Chemically Treated Flexible Body-Centered Cubic Lattice Structures Fabricated by Fused Filament Fabrication Process.

Fused filament fabrication (FFF) has opened new opportunities for the effortless fabrication of complex structures at low cost. The additively manufactured lattice structures have been widely used in different sectors. However, the parts fabricated through FFF suffered from poor surface and dimensional characteristics. These disadvantages have been overcome by using different post-processing techniques. The present investigation has been focused on the post-processing of flexible lattice structures through chemical treatment methods. The flexible lattice structures have been fabricated by using thermoplastic polyurethane material. Body-centered cubic lattice structures have been chosen for the present study. The fabricated lattice structures have been post-processed using dimethyl sulfoxide solvent through the chemical immersion method. The response characteristics chosen for the present study were surface roughness, compressive strength, and dimensional accuracy. The measurement has been taken before and after the chemical treatment method for comparison purpose. The results of experimental studies depicted that the proposed methodology significantly enhanced the surface quality and dimensional accuracy, whereas compressive strength has been observed to be slightly reduced after the post-processing method.

Reversibly crosslinked polyurethane fibres from sugar-based 5-chloromethylfurfural: Synthesis, fibre-spinning and fibre-to-fibre recycling.

The development of recyclable crosslinked thermosetting fibres is a challenging research topic. In the present work, we have designed and synthesized polyurethane fibres from fructose-derived 5-chloromethylfurfural (CMF) and lignin-derived monomeric phenols. The greenhouse gas emissions associated with the production of CMF showed comparable results to that of 5-hydroxymethylfurfural (HMF), a high potential sugar-based platform molecule. The wet-spun biobased polyurethane fibres produced could be conveniently crosslinked using Diels-Alder chemistry to effectively enhance the glass transition temperature and mechanical properties. At a mildly elevated temperature (140 °C), the chemically crosslinked fibres could be effectively de-crosslinked, which enabled complete separation from a mixture with poly(ethylene terephthalate) (PET) and cotton fibres. These results outline a potential strategy to design and fabricate new biobased fibres with reversible crosslinking, which may enable fibre-to-fibre recycling.

'Rigid-flexible' strategy for high-strength, near-room-temperature self-healing, photo-thermally functionalised lignin-reinforced polyurethane elastomers.

Lignin is the most abundant and only renewable aromatic polymer in nature. Herein, a flexible matrix and the rigid lignin were rationally integrated to prepare high-strength, near-room-temperature self-healing, processable lignin-reinforced polyurethane elastomers (LZPUs). Reversible hydrogen and oxime-amino ester bonds were introduced into the matrix to provide excellent dynamic properties and abundant ligands for lignin-matrix coordination bonds. Abundant metal coordination bonds were constructed between the matrix and lignin via the introduction of Zn2+, which not only effectively enhances the dispersibility and compatibility, but also provides an excellent energy dissipation mechanism for the LZPUs. One of the prepared elastomers, LZPUs, exhibited a high strength of 40.5 MPa, which is twice that of the blank sample and 1.6 times that of the sample without Zn2+. It maintained kinetic stability at mild temperature, but it exhibited a self-healing efficiency of 91.3 % in strength and 99.8 % in elongation at break after decoupling with trace ethanol (≈ 50 µL) at 35 °C. It exhibited a self-healing efficiency of 93.6 % in strength under 1 sun irradiation (0.1 W cm-2) for 4 h. We believe this elastomer offering high mechanical properties with multi-functionality can be applied in flexible drives and photo-thermal power generation.

Direct Ink Writing 3D Printing Elastomeric Polyurethane Aided by Cellulose Nanofibrils.

3D printing of a flexible polyurethane elastomer is highly demandable for its potential to revolutionize industries ranging from footwear to soft robotics thanks to its exceptional design flexibility and elasticity performance. Nevertheless, conventional methods like fused deposition modeling (FDM) and vat photopolymerization (VPP) polyurethane 3D printing typically limit material options to thermoplastic or photocurable polyurethanes. In this research, a water-borne polyurethane ink was synthesized for direct ink writing (DIW) 3D printing through the incorporation of cellulose nanofibrils (CNFs), enabling direct printing of complex, monolithic elastomeric structures at room temperature that can maintain the designed structure. Additionally, a solvent-induced fast solidification (SIFS) method was introduced to facilitate room-temperature curing and enhance mechanical properties. The 3D-printed WPU structures demonstrated strong interfacial adhesion, exhibiting high ultimate tensile strength of up to 22 MPa and an elongation at break of 951%. The 3D-printed WPU structures also demonstrated outstanding resilience and durability, capable of enduring more than 100 cycles of compression and tension as well as withstanding vehicle crushing and heavy lifting. This method also shows suitability for 3D printing complex structures such as a vase and an octopus.

Dual cross-linked polyurethane-alginate biomimetic hydrogel for elastic gradient simulation in osteochondral structures: Microenvironment modulation and tissue regeneration.

The distinctive composition and functions of osteochondral structures result in constrained regeneration. Insufficient healing processes may precipitate the emergence of tissue growth disorders or excessive subchondral bone formation, which can culminate in the deterioration and failure of osteochondral tissue repair. To overcome these limitations, materials designed for osteochondral repair must provide region-specific modulation of the microenvironment and mechanical compatibility. To address these challenges, we propose a method to create continuous hydrogels with distinct structural and functional properties by a precise cross-linking method. We have developed an innovative polyurethane enriched with dimethylglyoxime, facilitating the coordinated loading and precise release of Zn2+. This strategy enables the meticulous control of alginate cross-linking, resulting in an elastic gradient hydrogel that closely resembles the osteochondral interface. The SeSe within the hydrogel effectively modulates the inflammatory microenvironment and fosters the M2 polarization of macrophages. The hydrogel's lower layer is designed to rapidly release Zn2+, thereby enhancing bone regeneration. The upper layer is intended to prevent bone overgrowth and stimulate chondrogenic differentiation. This dual-layer strategy allows targeted stimuli to each region, promoting the seamless integration of neoosteochondral tissue. Our study demonstrates the potential of this stratified hydrogel in achieving uniform and smooth osteochondral tissue regeneration.

Cyclic carbamates based on (R)-(+)-limonene oxide for ring-opening polymerization.

A novel synthetic pathway for synthesizing isocyanate-free polyurethanes is reported here. ß-Amino alcohols were efficiently synthesized from the aminolysis of the epoxide ring of (R)-(+)-limonene oxide with different primary amines as nucleophiles and hot water as catalysts. The regio- and diastereoselectivities of the reactions were investigated and supported by computational studies. DFT calculations were performed to understand the experimental results more deeply. It confirmed the crucial roles of water molecules and the nature of the nucleophile in forming the products. The formation of the product is entirely driven by the free energy of activation that affects the reaction rate. Cyclic carbamates were prepared from ß-amino alcohols using the dialkyl carbonate (DAC) chemistry. An oligourethane was obtained from Anionic Ring-Opening Polymerization (AROP) of a cyclic carbamate derived from (R)-(+)-limonene-oxide. All the products were characterized by employing 1H and 13C NMR spectroscopies. The assignments of the signals in 1H and 13C NMR spectra were also supported by 2D NMR spectroscopy.

CoFe Oxides-Coated 2D Black Phosphorus for Flame-Retardant Nanocoatings with Tunable Mechanical Strength and Efficient Elimination of Toxic Gases.

2D black phosphorus (BP) degrades irreversibly into phosphate compounds under ambient conditions, which limits its application in a variety of fields. In this study, by coating amorphous ferric-cobalt oxides (CoFeO) on BP nanosheets, a multifunctional CoFeO@2D BP is successfully developed that effectively inhibited combustion and catalyzed CO oxidation to eliminate toxic gases. Strong affinity between transition-metal cations and BP allowed the uniform growth of amorphous ferric‒cobalt oxides on the BP surface, which effectively prevented the spontaneous degradation of 2D BP. By combining CoFeO@2D BP with gelatin and kosmotropic salts, the as-obtained nanocoatings are used for surface treatment of flammable polyurethane foam (PU). Kosmotropic ions induced strong hydrophobic interactions and bundling within the gelatin chains which significantly enhanced the mechanical performance of the PU. BP accelerates the carbonization of gelatin to inhibit the combustion of PU, and CoFe oxides, which act as true active centers to accelerate the oxidation of CO, effectively inhibiting the production of harmful gas. The release rate of CO decreases by 73% and the limiting oxygen index (LOI) increases from 17% to ≈32% during PU combustion. The developed novel 2D material opens the way for multifunctional coatings with integrated durability, flame retardancy, and high smoke suppression efficiency.

Quaternary Ammonium Salt-Based Intrinsic Antibacterial Polyurethanes: Optimizing the Antibacterial Activity via Cationic Main- or Side-Chain Design in Hard Segments.

Thermoplastic polyurethanes (TPUs) are one of the most appealing materials with extensive applications in biomedical fields due to their versatile mechanical properties and excellent biocompatibility. In response to the escalating challenges of bacterial infections, it is desirable to obtain TPUs with intrinsic antibacterial activity, particularly for application in biomedical devices and public places. Herein, a cationic main-/side-chain structure regulation strategy in the TPU hard segment was adopted to introduce and optimize the antibacterial activity. This was achieved by synthesizing two types of quaternary ammonium salts (QAS)-containing chain extenders, i.e., N-methyl-N-alkyl-N,N-bis(2-hydroxyethyl) ammonium bromide (Mn, where n represents the N-alkyl chain length) and N,N-dimethyl-N-alkyl-N-2,3-propylene glycol (Dn), from N-methyldiethanolamine (MDEA) and 3-dimethylamino-1,2-propanediol (DMAD), respectively. Given the structural differences between Mn and Dn, main-chain-type PU-Mn and side-chain-type PU-Dn were subsequently obtained with QAS groups in the hard segment. The N-alkyl chain length, QAS content, and main-/side-chain types were systematically investigated to optimize bactericidal properties. The results revealed that a long N-alkyl chain (from C6 to C14) increased the antibacterial activity of the chain extenders and corresponding TPU films. Besides, side-chain-type PU-Dn films showed higher contact-active antibacterial activity than that exerted by the main-chain-type PU-Mn films. Remarkably, almost 100% of Staphylococcus aureus(S. aureus) could be killed by the PU-D14 film with a low QAS content (1.6 wt %). All the TPUs showed good thermal stability with a degradation temperature of 5% mass loss (Td,5%) above 300 °C. Moreover, the TPU films displayed excellent mechanical properties with the tensile strength at break varying from 20.7 to 47.5 MPa and ultimate elongation above 1000%. All of the intrinsic antibacterial films showed negligible hemolytic activities.

Synthesis and characterization of self-healing bio-based polyurethane from microbial poly(3-hydroxybutyrate) produced in methanotrophs.

Poly(3-hydroxybutyrate) (PHB) is an important class of renewable and biodegradable polymers that have recently attracted significant interest. However, the limitations of the physical properties of PHB, owing to its brittle nature, hinder its application in versatile polymers. In this study, we propose an efficient conversion of microbial PHB produced and recovered from methanotrophs to produce the oligomer PHB-diol. The PHB transesterification was conducted using different alcohols and the reaction conditions were optimized to obtain a liquid-like PHB-diol product, a low-molar-mass polyol with a molecular weight of 1000-1400 g/mol for polyurethane (PU) synthesis. A comprehensive characterization of PU samples made from PHB-derived polyol suggested that it could be a viable substitute for 50 wt% traditional petroleum-derived polyol in PU synthesis. In contrast to petroleum-based PU, the synthetic PU film made from microbiologically generated PHB-diol showed noteworthy self-healing ability with a healing efficiency of up to 91.08 % at moderate temperatures after a simple drying process. Self-healing ability is highly desirable and significant for the sustainable manufacturing of advanced materials from bioresources for a wide range of practical applications in electronic devices, coatings, biomedicine, and aerospace.

Development of toxicity tests for Polyurethane foams.

Polyurethanes (PUs) are a special class of polymeric materials that differ significantly from most other types of plastic in many aspects. They can be utilized in a wide range of products, including paints, coatings, elastomers, insulators, elastic fibers, and foams. PU foams are especially important as part of various convenience products. PU products often end up in landfills when they are no longer useful and can release toxic compounds when damaged by humans or microbes. Therefore, the ecotoxicological assessment of PU foams is essential. In this paper, five PU foam samples were prepared with different NCO indices (NCO-0.8, 0.9, 1.0, 1.1, and 1.2) and together with the Control sample (a previously tested non-toxic foam sample) were applied to develop toxicity tests procedure, while intentionally prepared Toxic foam has been used to verify the accuracy of the developed testing procedure. Two test organisms were successfully applied, Sinapis alba (white mustard) seeds and Escherichia coli (non-pathogenic) bacterial model organisms, and toxicity tests were adapted for the examination of PU-derived substances. Regarding Sinapis alba test, the highest NCO index (NCO-1.2) significantly reduced root length by 9.8 % compared to the Control sample. In the bacterial test, it was observed that the samples containing NCO-1.1 and NCO-1.2 had lower colony numbers (5.0 × 108 and 4.9 × 108 CFU/mL respectively) in comparison to the Control plate (9.6 × 108 CFU/mL). All in all, two toxicity tests were successfully adapted for PU foams, and both are applicable in their ecotoxicological assessment.

Robust Self-Healing Adhesives Based on Dynamic Urethane Exchange Reactions.

Thermoset polyurethanes (PUs) have been successfully reprocessed as covalent adaptable networks (CANs) by catalyzing carbamate exchange. Here we extend bond exchange beyond the internal network cross-links to create a dynamic urethane adhesive. Interfacing PU CANs to substrates with nucleophilic functional groups creates adhesives capable of reversible transcarbamoylation with the substrate, which has not been demonstrated previously by CAN adhesives. Two types of thermoset PU films were synthesized, one containing the green carbamate exchange catalyst Zr(tmhd)4 and the other containing no catalyst. Although otherwise identical in chemical and network properties, as indicated by FT-IR spectroscopy and dynamic mechanical thermal analysis (DMTA), the film containing catalyst showed dynamic bond exchange behavior through stress relaxation analysis. When evaluated as an adhesive, the CAN film exhibited self-healing properties and retained its adhesive strength for five cycles, which is attributed to reversible covalent bonding to the glass substrate. This work expands industrially relevant CANs to structural adhesives and demonstrates their potential value in an application that presently employs PUs as single-use materials.

Unlocking Auxetic Behavior in Recyclable Thermosetting Foams Enabled by Dynamic Disulfide Cross-linking Strategy.

Auxetic foams with a negative Poisson's ratio (NPR) have attracted considerable attention in material engineering due to their outstanding performance in seismic and energy absorption. Nevertheless, thermoplastic auxetic foams are compromised by weak non-covalent crosslinking that diminishes the mechanical strength and durability of foams. Conversely, thermosetting foams with chemical crosslinking, although mechanically robust, face challenges in elaborating auxetic structure and in achieving recyclability. Herein, an alternative approach is proposed to tackle this dilemma by incorporating dynamic disulfide bonds into the polymer network for preparing a thermosetting polyurethane foam with covalent adaptable network. By leveraging the unidirectional multi-effect compression technique, the topological network reorganization of foam is induced, transforming the initial circular open-cell structure into a re-entrant cell structure. This structural transformation endows the foam with stable NPR capability, achieving a minimum Poisson's ratio value of -0.4 within 30% compressive strain. Benefiting from its reinforced network structure, the foam also demonstrates high compressive strength (6.47 MPa) and tensile strength (1.67 MPa). Furthermore, it is recyclable and can be recompressed into thermosetting films. This work offers a straightforward approach to making auxetic thermosetting foams with good mechanical and recyclable properties, which is interesting for the development of high-performance auxetic materials.

Nonconventional Fluorescent Non-Isocyanate Polyurethane Foams for Multipurpose Sensing Applications.

Fluorescent foams with interconnected pores are attractive for the detection and quantification of various products. However, many fluorescent probes are suffering from aggregation-caused fluorescence quenching in their solid/aggregated state, are costly, and/or not straightforward to incorporate in foams, limiting their utility for this application. Herein, non-isocyanate polyurethane foams, prepared by the simple water-induced self-blowing process, present a nonconventional fluorescence behaviour, i.e. they are intrinsically fluorescent with a multicolor emission without requiring ex-situ traditional fluorescent probes. These foams demonstrate utility for capturing-sensing gaseous formaldehyde (an emblematic indoor air pollutant), as well as for detecting and quantifying various metal ions (Fe2+, Cu2+, Fe3+, Hg2+). They are also able to selectively sense tetracycline antibiotic in a ratiometric way with a high sensitivity. By exploiting the unique multicolor photoluminescent foam properties, a smartphone-compatible device is used for the facile antibiotic quantification. This nonconventional fluorescence behaviour is discussed experimentally and theoretically, and is mainly based on clusteroluminescence originating from multiple hydrogen bonding and hetero-atomic sub-luminophores, thus from aggregation-induced emission luminogens that are naturally present in the foams. This work illustrates that easily accessible non-conventional fluorescent NIPU foams characterized by a modular emission wavelength have an enormous potential for multiple substrates detection and quantification.

Mild condition lignin modification enabled high-performance anticorrosive polyurethane coating.

The diverse active hydroxyl groups of lignin pose challenges in the preparation of lignin-based polyurethane coatings with exceptional long-term anticorrosive properties. Here, the dense and defect-free lignin-based polyurethane coating with a thickness of 25 ± 5 µm was successfully synthesized using a mild hydroxypropyl lignin modification approach, exhibiting outstanding barrier properties (|Z| > 109 Ω cm2) and long-term anti-corrosion performance exceeding 120 d. Under ambient conditions (i.e., 25 °C and atmospheric pressure), propylene oxide was directly blended with the alkali solution of lignin to effectively convert phenolic hydroxyl groups into more reactive aliphatic hydroxyl groups, while also minimizing the significant increase in molecular weight caused by lignin condensation. As a result, the high crosslinking density of lignin polyurethane coatings effectively prevented the penetration of corrosive media and enhanced the long-term corrosion resistance of the coatings. Overall, the results demonstrate that a mild hydroxypropyl modification process is an effective and facile strategy to prepare highly reactive lignin-based polyols, which is crucial for the development of high-performance bio-based polyurethane anticorrosive coatings.

Synthesis, characterization, and surface modification of degradable polar hydrophobic ionic polyurethane nanoparticles for the delivery of therapeutics to vascular tissue.

Degradable polar hydrophobic ionic polyurethanes (D-PHI) are an emerging class of biomaterials with particular significance for blood-contacting applications due to their immunomodulatory effects and highly customizable block chemistry. In this manuscript, D-PHI polymer was formulated as a nanoparticle excipient for the first time by inverse emulsion polymerization. The nanoparticles were optimized with consideration of diameter, surface charge, size variability, and yield as a delivery vehicle for a custom vascular therapeutic peptide. A layer-by-layer (LBL) surface modification technique using poly-L-lysine was integrated within the nanoparticle design to optimize therapeutic loading efficiency. Solvent pH played a pivotal role in emulsion micelle formation, LBL polymer secondary structure, and the polymer functional group interactions critical for high therapeutic loading. The resulting nanoparticle platform met target size (200 ± 20 nm), polydispersity (<0.07), and storage stability standards, was nontoxic, and did not affect therapeutic peptide bioactivity in vitro. Surface-modified D-PHI nanoparticles can be reproducibly manufactured at low cost, generating a highly customizable excipient platform suitable for delivery of biomolecular therapeutics. These nanoparticles have potential applications in vascular drug delivery via localized infusion, drug eluting stents, and drug-coated angioplasty balloons. STATEMENT OF SIGNIFICANCE: Nanoscale excipients have become critical in the delivery of many therapeutics to enhance drug stability and targeted biodistribution through careful design of nanoparticle composition, surface chemistry, and size. This manuscript describes the development of a nanoparticle excipient derived from an immunomodulatory degradable polar hydrophobic ionic polyurethane, in combination with a layer-by-layer surface modification approach utilizing poly-L-lysine, to transport a mimetic peptide targeting smooth muscle cell migration in vascular disease. The nanoparticle platform draws on the effect of pH to maximize drug loading and tailor particle properties. The low cost and easily reproducible system presents a highly customizable platform that can be adapted for therapeutic delivery across a wide range of clinical indications.

Flexible and Multifunctional Pressure/Gas Sensors with Polypyrrole-Coated TPU Hierarchical Array.

A promising strategy is proposed for fabricating flexible pressure/gas sensors, which have a microprotuberance and microwrinkle structure at micropillars on their sensing substrates. The sensing substrates were prepared by compression molding thermoplastic polyurethane (TPU; an industrial grade polymer) and subsequent pyrrole polymerization. Benefiting from the hierarchical structure on the sensing substrates, the flexible sensors exhibit high performances in detecting both pressure and ammonia (NH3). Mechanism for the functionalities of the hierarchical structure of the pressure sensors was analyzed. Such unique hierarchical structure endows the interlocked pressure sensor by assembling the substrates prepared at 60 min polymerization time with a relatively high sensitivity in a wider linearity range (1.15 kPa-1, 0-800 Pa), a lower detection limit of 6.2 Pa, and shorter response and recovery times (26/28 ms). The combination of stronger interfacial interaction between the TPU and polypyrrole layer, the mutual support of the interlocked micropillars, and the inherent high resilience of TPU endows the pressure sensor with lower hysteresis, good repeatability and stability, and higher durability (10,000 cycles). The interlocked pressure sensor can detect full-range human physiological activities from weak physiological signals (such as face muscle contraction, heartbeat, and breath) to body movements (such as head, elbow, and foot movement). The gas sensor assembled with the hierarchical sensing substrate prepared at 60 min polymerization time exhibits selective, stable, and faster sensing responses to NH3. The proposed facile and cost-effective preparation strategy can be an excellent candidate for fabricating high-performance and multifunctional sensors.

Synthesis of bio-polyol-functionalized nanocrystalline celluloses as reactive/reinforcing components in bio-based polyurethane foams by homogeneous environment modification.

Nanocrystalline Cellulose (NCC or CNC) is widely used as a filler in polymer composites due to its high specific strength, tensile modulus, aspect ratio, and sustainability. However, CNC hydrophilicity complicates its dispersion in hydrophobic polymeric matrices giving rise to aggregate structures and thus compromising its reinforcing action. CNC functionalization in a homogeneous environment, through silanization with trichloro(butyl)silane as a coupling agent and subsequent grafting with bio-based polyols, is herein investigated aiming to enhance CNC dispersibility improving the filler-matrix interaction between the hydrophobic PU and hydrophilic CNC. The modified CNCs (m_Ci) have been studied by XRD, SEM, and TGA analyses. The TGA results show that the amount of grafted polyol is strongly influenced by both its molar mass and OH number and the maximum amount of grafted polyol reaches up to 0.32 mmol per grams of functionalized CNC, within the explored conditions. The effect of different concentrations (1-3 wt%) of m_Ci on the physical, morphological, and mechanical properties of the resulting bio-based composite polyurethane foams is evaluated. Composite PU foams present compressive modulus up to 4.81 MPa and strength up to 255 kPa more than five times higher than those reinforced with unmodified CNC or with modified CNC in heterogeneous chemical environment. The improvement of mechanical properties of the examined PU foams, as a consequence of the incorporation of bio-polyols modified CNCs where polyol's OH groups interact with polyurethane precursors, could further broaden the use of these materials in building applications.

Enhanced biomedical potential of polyurethane/hydroxyapatite composites through chemical modification: A comprehensive study on structure, morphology, and cytocompatibility for tissue regeneration.

Polyurethane/hydroxyapatite (PU/HA) composites are well-known for various biomedical applications. This study reports a chemical approach to improve the interaction between HA and PU matrix. HA was surface-modified with 1,6-hexamethylene diisocyanate (HMDI). First, an isocyanate-modified HA (IHA) was synthesized by hydro-thermal method. Second, IHA was incorporated into a separately synthesized thermoplastic PU by a solvent casting technique. A series of PU/IHA composites was prepared by varying PU᾿s soft and hard segments. The IHA was added to PU (5 and 10 %). The FTIR spectra exhibited characteristic bands of urethane and HA, confirming the synthesis of the composites. XRD study showed the crystallite size of IHA (20 Å) with hexagonal geometry and an amorphous to semicrystalline nature of composites. SEM showed that composites displayed porous and granular morphology. The TGA thermograms of the composites revealed the thermal stability up to 400 °C. The IHA addition considerably improved hydrophilicity and degradation of the composites in simulated body fluid (SBF). MTT assay revealed improved cytocompatibility (> 80 %) of the composites. These results demonstrated an appreciable improvement in structure, morphology, hydrophilicity, degradation, and cytocompatibility of PU/IHA composites by chemical modification of HA. Hence, these composites possess remarkable potential for biomedical applications such as tissue regeneration.

A biodegradable shape memory polyurethane film as a postoperative anti-adhesion barrier for minimally invasive surgery.

Postoperative adhesions commonly form in various tissues, resulting in serious implications and an increased risk of secondary surgery. The application of anti-adhesion films as physical barriers has proven effective in reducing adhesion incidence and severity. However, existing anti-adhesion films require manual deployment during minimally invasive surgery, posing inconvenience and possibility of further injury. To address these limitations, we have developed an intelligent anti-adhesion film based on shape memory polyurethane. In this work, a linear shape memory polyurethane (ISO2-PU), incorporating hexamethylene isocyanate and isosorbitol as hard segments and poly(D, L-lactic acid) macrodiol as soft segments, was fabricated into an anti-adhesion film. The favorable shape memory effect of the ISO2-PU film ensures its convenient delivery and automatic unfolding, as revealed by a simulation experiment for endoscopic surgical implantation. Furthermore, the glass transition temperature (Tg) close to body temperature endows the ISO2-PU film with good mechanical compliance, thus ensuring a reliable fit with the wounded tissue to avoid undesired folding. Finally, in vivo experiments using a rat cecal abdominal wall injury model demonstrated that the combination of reliable fit, appropriate degradation rate, and good cytocompatibility promises the ISO2-PU film with high anti-adhesion efficacy. This work validates the concept of shape memory anti-adhesion barrier and expands future directions for advanced anti-adhesion biomaterials. STATEMENT OF SIGNIFICANCE: Postoperative adhesions are a common complication that occurs widely after various surgeries. This work developed an intelligent anti-adhesion film based on a linear shape memory polyurethane (ISO2-PU). This film is featured with remarkable shape memory effect and mechanical compliance at body temperature, appropriate degradability, and good cytocompatibility. These merits ensure convenient delivery and smart unfolding of ISO2-PU film during minimally invasive surgery and favorable postoperative anti-adhesion efficacy. The results validate the concept of shape memory anti-adhesion barrier and paves a way for designing next-generation anti-adhesion biomaterials.

Soft material drilling: A thermo-mechanical analysis of polyurethane foam for biomimetic bone scaffolds and optimization of process parameters using Taguchi method.

Drilling is a widely employed technique in machining processes, crucial for efficient material removal. However, when applied to living tissues, its invasiveness must be carefully considered. This study investigates drilling processes on polyurethane foam blocks mimicking human bone mechanical properties. Various drill bit types (118° twist, 135° twist, spherical, and conical), drilling speeds (1000-1600 rpm), and feed rates (20-80 mm/min) were examined to assess temperature elevation during drilling. The Taguchi method facilitated systematic experiment design and optimization. Signal-to-noise (S/N) ratio and analysis of variance (ANOVA) identified significant drilling parameters affecting temperature rise. Validation was conducted through confirmation testing. Results indicate that standard twist drill bits with smaller point angles, lower drilling speeds, and higher feed rates effectively minimize temperature elevation during drilling.