Improvement of Dynamic Characteristics of Purpose-Built Vehicles Using Semi-Active Suspension System.

The diversification of mobility into services such as smart stores and conference rooms has accelerated the development of purpose-built vehicles (PBVs)-vehicles designed for specific purposes that utilize an extended electric vehicle chassis and autonomous driving technology. Despite the standards on speed bump dimensions stipulated by the National Land Transportation Act of the Republic of Korea, real-world speed bumps feature varying widths and heights that deviate from these standards. In this study, a velocity equation was derived via regression analysis to achieve the desired dynamic characteristics for a PBV passing over speed bumps with varying shapes through two types of semi-active suspension control: proportional-integral-differential (PID) and linear-quadratic-regulator (LQR). For a cargo-transport PBV, the PID and LQR controllers increased the velocity by 23.74% and 50.74%, respectively, under different speed bump widths and by 19.44% and 38.31%, respectively, under different speed bump heights. Moreover, an analysis of the vibration dose value (VDV), an indicator of ride comfort, revealed that the VDVs calculated using the velocity equation were within an acceptable error range of 10% above the target VDV. These findings provide insights into the speed control required for different types of autonomous PBVs to ensure ride comfort, as well as minimize the driving duration, depending on the specific purpose of the vehicle.

Optimization of the Semi-Active-Suspension Control of BP Neural Network PID Based on the Sparrow Search Algorithm.

Electric vehicles with hub motors have integrated the motor into the wheel, which increase the unsprung mass of the vehicle, and intensifies the vibration of the underspring components. The motor excitation during driving also intensifies the wheel vibration. The coupling effect between the two makes the performance of electric vehicles deteriorate. The article employed a disc-type permanent-magnet motor as the hub motor, taking into consideration the increase in sprung mass caused by the hub motor and the adverse effects of vertical vibration from motor excitation. Based on random road-surface excitation, and considering the secondary excitation caused by wheel motor drive and vehicle-road coupling, a coupled-dynamics model of a semi-active-suspension vehicle-road system for vertical vehicle motion is investigated under multiple excitations. Using body acceleration, suspension deflection, and dynamic tire load as evaluation indicators, a BP neural network PID controller based on the sparrow search algorithm optimization is proposed for the semi-active-suspension system. Compared with PID control and particle swarm optimization (PSO-BPNN-PID), the research findings indicate that the optimized semi-active suspension significantly improves the ride comfort of hub-motor electric vehicles, and meets the requirements for control performance under different vehicle driving conditions.

Research on Two-Stage Semi-Active ISD Suspension Based on Improved Fuzzy Neural Network PID Control.

To better improve the ride comfort and handling stability of vehicles, a new two-stage ISD semi-active suspension structure is designed, which consists of the three elements, including an adjustable damper, spring, and inerter. Meanwhile, a new semi-active ISD suspension control strategy is proposed based on this structure. Firstly, the fuzzy neural network's initial parameters are optimized using the grey wolf optimization algorithm. Then, the fuzzy neural network with the optimal parameters is adjusted to the PID parameters. Finally, a 1/4 2-degree-of-freedom ISD semi-active suspension model is constructed in Matlab/Simulink, and the dynamics simulation is carried out for the three schemes using PID control, fuzzy neural network PID control, and improved fuzzy neural network PID control, respectively. The results show that compared with adopting PID control and fuzzy neural network PID control strategy, the vehicle body acceleration and tire dynamic loads are significantly reduced after using the grey wolf optimized fuzzy neural network PID control strategy, which shows that the control strategy proposed in this paper can significantly improve the vehicle smoothness and the stability of the handling.

Identification of Control-Related Signal Path for Semi-Active Vehicle Suspension with Magnetorheological Dampers.

This paper presents a method for the identification of control-related signal paths dedicated to a semi-active suspension with MR (magnetorheological) dampers, which are installed in place of standard shock absorbers. The main challenge comes from the fact that the semi-active suspension needs to be simultaneously subjected to road-induced excitation and electric currents supplied to the suspension MR dampers, while a response signal needs to be decomposed into road-related and control-related components. During experiments, the front wheels of an all-terrain vehicle were subjected to sinusoidal vibration excitation at a frequency equal to 12 Hz using a dedicated diagnostic station and specialised mechanical exciters. The harmonic type of road-related excitation allowed for its straightforward filtering from identification signals. Additionally, front suspension MR dampers were controlled using a wideband random signal with a 25 Hz bandwidth, different realisations, and several configurations, which differed in the average values and deviations of control currents. The simultaneous control of the right and left suspension MR dampers made it necessary to decompose the vehicle vibration response, i.e., the front vehicle body acceleration signal, into components related to the forces generated by different MR dampers. Measurement signals used for identification were taken from numerous sensors available in the vehicle, e.g., accelerometers, suspension force and deflection sensors, and sensors of electric currents, which control the instantaneous damping parameters of MR dampers. The final identification was carried out for control-related models evaluated in the frequency domain and revealed several resonances of the vehicle response and their dependence on the configurations of control currents. In addition, the parameters of the vehicle model with MR dampers and the diagnostic station were estimated based on the identification results. The analysis of the simulation results of the implemented vehicle model carried out in the frequency domain showed the influence of the vehicle load on the absolute values and phase shifts of control-related signal paths. The potential future application of the identified models lies in the synthesis and implementation of adaptive suspension control algorithms such as FxLMS (filtered-x least mean square). Adaptive vehicle suspensions are especially preferred for their ability to quickly adapt to varying road conditions and vehicle parameters.

Optimal Control of Semi-Active Suspension for Agricultural Tractors Using Linear Quadratic Gaussian Control.

In this study, a semi-active suspension based on a hydro-pneumatic mechanism was designed to minimize the ride vibration using a suspension control algorithm. The performance of the algorithm was critical for controlling the characteristics of the target tractor. A linear-quadratic-Gaussian (LQG) optimal control algorithm was designed as a semi-active suspension control algorithm. The plant model for developing this algorithm was based on the parameters of an actual tractor. The rear suspension deflection was represented by a Kalman-filter-based state observer feedback to estimate the state variables that were difficult to measure. The designed state observer of the LQG controller was validated in terms of an accuracy index. The estimated vertical velocity and acceleration accuracies of the cabin were 83% and 79%, respectively. The performance of the designed controller was validated in terms of a performance index by comparing the performance of a tractor equipped with a rear rubber mount with that of one equipped with a semi-active suspension. The peak and root-mean-square values of the vertical acceleration of the cabin were reduced by up to 48.97% and 47.06%, respectively. This study could serve as a basis for the application of the control algorithm to systems with similar characteristics, thereby reducing system costs.

Can a Semi-Active Energy Harvesting Shock Absorber Mimic a Given Vehicle Passive Suspension?

Energy harvesting shock absorbers (EHSA) have made great progress in recent years, although there are still no commercial solutions for this technology. This paper addresses the question of whether, and under what conditions, an EHSA can completely replace a conventional one. In this way, any conventional suspension could be replicated at will, while recovering part of the wasted energy. This paper focuses on mimicking the original passive damper behavior by continuously varying the electrical parameters of the regenerative damper. For this study, a typical ball-screw EHSA is chosen, and its equivalent suspension parameters are tried to be matched to the initial damper. The methodology proposes several electrical control circuits that optimize the dynamic behavior of the regenerative damper from the continuous variation of a load resistance. The results show that, given a target damper curve, the regenerative damper can adequately replicate it when there is a minimum velocity in the damper. However, when the damper velocity is close to zero, the only way to compensate for inertia is through the introduction of external energy to the system.

Experimenting Sensors Network for Innovative Optimal Control of Car Suspensions.

This paper presents an innovative electronically controlled suspension system installed on a real car and used as a test bench. The proposed setup relies on a sensor network that acquires a large real-time dataset collecting the car vibrations and the car trim and, through a new controller based on a recently proposed theory developed by the authors, makes use of adjustable semi-active magneto-rheological dampers. A BMW series 1 is equipped with such an integrated sensors-controller-actuators device and an extensive test campaign, in real driving conditions, is carried out to evaluate its performance. Thanks to its strategy, the new plant enhances, at once, both comfort and drivability of the car, as field experiments show. A benchmark analysis is performed, comparing the performance of the new control system with the ones of traditional semi-active suspensions, such as skyhook devices: the comparison shows very good results for the proposed solution.