Electroless silver plating on fabrics for antimicrobial coating: comparison between cotton and polyester.

In the past few years, due to the Covid-19 pandemic, the interest towards textiles with antimicrobial functionalities faced a significant boost. This study proposes a rapid and convenient method, in terms of reactants and equipment, for fabricating antimicrobial coatings on textiles. Through the electroless silver plating reaction, silver coatings were successfully applied on cotton and polyester, rapidly and at room temperature. Functionalized samples were characterized by morphological (optical and scanning electron microscopies) and chemical tests (X-ray photoelectron spectroscopy, XPS) to investigate the nature of the silver coating. Although distinct nanoparticles did not form, XPS analysis detected the presence of silver, which resulted in an increased surface roughness and hydrophobicity of both cotton and polyester textiles. Ag-coated samples exhibited approximately 80% biocompatibility with murine L929 fibroblasts or human HaCaT cells, and strong antibacterial properties against Escherichia coli in direct contact tests. In antiviral experiments with SARS-CoV-2 virus, treated cotton showed a 100% viral reduction in 30 min, while polyester achieved 100% reduction in 1 h. With a human norovirus surrogate, the Feline Calicivirus, both treated textiles have a faster antiviral response, with more than 60% viral reduction after 5 min, while achieving a 100% reduction in 1 h. In conclusion, this study presents a fast, efficient, and low-cost solution for producing antimicrobial textiles with broad applications in medical and healthcare scenarios.

Highly-efficient recovery of silver from industrial cyanide-based plating effluent on TiO2/activated carbon composites.

The release of silver-containing wastewater is an economic loss. In this works, the silver ions in the cyanide-based plating effluent of jewelry effluent was systematic recovered by the photocatalytic process using commercial semiconductors (TiO2, ZnO, Bi2O3 and WO3) and activated carbon (AC) enhanced semiconductors as the photocatalysts. The preliminary results demonstrated that the highest photocatalytic silver recovery was achieved via the use of TiO2 nanoparticles (NPs), ascribing to its better textural property that provided abundant active sites to undergo the reaction. The intrinsic property and activity of TiO2 were significantly improved in the presence of proper content of AC. Approximately 94% of silver was recovered within 45 min through the TiO2/AC with 14.9 wt.% AC (TiO2/AC1) under the UV-vis irradiation due to the act of AC as the conductive pathway for electron migration from CB of TiO2 along its surface, thus prolonging the lifetime of electron-hole pairs. Although a marked decrease in photocatalytic activity of the best composite was detected after the 4th use (∼50%), it exhibited an outstanding antibacterial ability compared with TiO2 and fresh one in dark environment. The work offers the avenue to design the photocatalyst for recovering the precious metals from industrial effluent and broaden the application of such recovered metal decorated photocatalyst for practical use.

Optimization of Cyanide-Free Composite Electrodeposition Based on π-π Interactions Preparation of Silver-Graphene Composite Coatings for Electrical Contact Materials.

With the rapid development of industrial automation and power electronics, the requirements for electrical contact materials are increasing. However, traditional electrical contact materials encountered significant bottlenecks in terms of performance enhancement and production environmental friendliness. Therefore, this paper proposes a new material design idea that utilizes π-π interactions between graphene and compounds with conjugated structures in order to achieve uniform dispersion of graphene in the metal matrix and thus enhance the performance of composites. Based on this design idea, we used nicotinic acid, which has a conjugated structure and is safe, as the complexing agent, and successfully prepared high-quality silver-graphene (Ag-G) composite coatings with graphene uniformly dispersed in the metal matrix on copper substrates by composite electrodeposition technique. Subsequently, the mechanical properties of composite coatings were investigated by hardness test and X-ray diffractometer, and the tribological properties of the composite coatings and the comprehensive performance under the current carrying conditions were systematically evaluated by using friction and wear tester and load key life tester. The results show that the Ag-G composite coatings have significant advantages in mechanical, tribological, and current carrying conditions. This result not only verifies the feasibility of the design idea of the material, but also provides a new direction for the research and development of electrical contact materials.

Bonding of ceramics to silver-coated titanium-A combined theoretical and experimental study.

It would be very beneficial to have a method for joining of ceramics to titanium reliably. Although several techniques have been developed and tested to prevent extensive interfacial chemical reactions in titanium-ceramic systems, the main problem of the inherent brittleness of interfaces was still unsolved. To overcome this problem also in dental applications, we decided to make use of an interlayer material that needs to meet the following requirements: First, it has to be biocompatible, second, it should not melt below the bonding temperatures, and third, it should not react too strongly with titanium, so that its plasticity will be maintained. Considering possible material options only the metals: gold, platinum, palladium, and silver, fulfill the first and second requirements. To find out-without an extensive experimental testing program-which of the four metals fulfills the third requirement best, the combined thermodynamic and reaction kinetic modeling was employed to evaluate how many and how thick reaction layers are formed between the interlayer metals and titanium. With the help of theoretical modeling, it was shown that silver fulfills the last requirement best. However, before starting to test experimentally the effect of the silver layer on the mechanical integrity of dental ceramic/Ag/Ti joints it was decided to make use of mechanical analysis of the three-point bending test, the result of which indicated that the silver layer increases significantly the bond strength of the joints. This result encouraged us to develop a new technique for plating silver on titanium. Subsequently, we executed numerous three-point bending tests, which demonstrated that silver-plated titanium-ceramic joints are much stronger than conventional titanium-ceramic joints. Hence, it can be concluded that the combined thermodynamic, reaction kinetic, and mechanical modeling method can also be a very valuable tool in medical research and development work.

Electrospun Rubber Nanofiber Web-Based Dry Electrodes for Biopotential Monitoring.

This study aims to find base materials for dry electrode fabrication with high accuracy and without reducing electrode performance for long-term bioelectric potential monitoring after electroless silver plating. Most applications of dry electrodes that have been developed in the past few decades are restricted by low accuracy compared to commercial Ag/AgCl gel electrodes, as in our previous study of PVDF-based dry electrodes. In a recent study, however, nanoweb-based chlorinated polyisoprene (CPI) and poly(styrene-b-butadiene-b-styrene) (SBS) rubber were selected as promising candidates due to their excellent elastic properties, as well as their nanofibril nature, which may improve electrode durability and skin contact. The electroless silver plating technique was employed to coat the nanofiber web with silver, and silver nanoweb(AgNW)-based dry electrodes were fabricated. The key electrode properties (contact impedance, step response, and noise characteristics) for AgNW dry electrodes were investigated thoroughly using agar phantoms. The dry electrodes were subsequently tested on human subjects to establish their realistic performance in terms of ECG, EMG monitoring, and electrical impedance tomography (EIT) measurements. The experimental results demonstrated that the AgNW dry electrodes, particularly the SBS-AgNW dry electrodes, performed similarly to commercial Ag/AgCl gel electrodes and were outperformed in terms of long-term stability.

Fabrication of Highly Conductive Silver-Coated Aluminum Microspheres Based on Poly(catechol/polyamine) Surface Modification.

A novel and cost-effective method for the fabrication of highly conductive Al/Ag core-shell structured microspheres was proposed and investigated. The oxidative co-deposition of catechol and polyamine was firstly performed to modify the surface of the aluminum microsphere. Then, a two-step electroless plating was conducted to fabricate the Al/Ag microspheres. During the first step of the electroless plating process, the surface of the aluminum microsphere was deposited with silver nanoparticle seeds using n-octylamine and ethylene glycol. Then, during the second step of the electroless plating process, silver particles grew evenly to form a compact silver shell on the surface of aluminum via a silver mirror reaction. According to the scanning electron microscope and energy dispersive X-ray results, a compact and continuous silver layer was successfully generated on the surface of the aluminum. The valence of the sliver on the surface of the aluminum was confirmed to be zero, based on the X-ray photoelectron spectrometer and X-ray diffractometer analyses. As a result, the as-prepared Al/Ag microspheres exhibited a high conductivity of 10,000 S/cm. The Al/Ag/MVQ composite demonstrated low electrical resistivity of 0.0039 Ω·cm and great electromagnetic interference shielding effectiveness at more than 70 dB against the X-band, and this result suggests that the as-prepared composite is a promising conductive and electromagnetic shielding material.

Novel Silver-Plated Nickel-Coated Graphite Powder with Excellent Heat and Humidity Resistance: Facile Preparation and Performance Investigation.

Nickel-coated graphite (Ni/C) powder has many applications in diverse areas such as paint, print ink, adhesive, conductive rubber, and so on. To increase its stability in harsh environmental conditions, the electroless plating of silver film on Ni/C via ascorbic acid was studied. A silver layer with a thickness of 2.5 µm was successfully plated on Ni/C powder's surface with an Ag loading of 44.35 wt.%. Silica gel blended with the Ag/Ni/C powder exhibited much higher conductivity under aging conditions of 85 °C and 85% RH for 1000 h than that with pristine Ni/C powder. Further tests showed that the conductivity of Ag/Ni/C powder remained almost unchanged even in an extremely humid and hot condition for 1000 h. Aging tests were carried out for Ag/Ni/C and Ni/C powders under long-term humid and hot conditions (85 °C, 85% RH), in which Ag/Ni/C samples showed much better electromagnetic shielding performance. Due to the excellent properties and reasonable price, the potential applications of Ag/Ni/C in conductive glue and electromagnetic shielding glue could be expected.

Determining the Preferred Orientation of Silver-Plating via X-ray Diffraction Profile.

Determining the preferred orientation of plating film is of practical importance. In this work, the Rietveld method and quantitative texture analysis (RM+QTA) are used to analyze the preferred orientation of plating silver film with XRD profile, whose <311> axial texture can be completely described by a set of exponential harmonics index, extracted from a single XRD profile, C41,1(0.609), C61,1(0.278), C81,1(-0.970). The constructed pole figures with the index of the exponential harmonic are following those measured by the multi-axis diffractometer. The method using exponential harmonic index can be extended to characterize the plating by electroplating in a quantitative harmonic description. In addition, a new dimension involving crystallite shape and size is considered in characterizing the preferred orientation.

Preparation of 125I brachytherapy seeds by iodinating carbon bars with a silver coating.

A method for preparing 125I brachytherapy seeds is presented. Carbon bars were used as the substrates, on which a silver coating was deposited by electroless plating, and then, 125I was adsorbed by iodinating the silver coating so as to prepare source cores. The radioactive cores were sealed individually in the titanium capsule to fabricate the 125I brachytherapy seeds. Quality control checking of the encapsulated 125I seeds for dimension, leakage and surface contamination were performed. And the 125I seeds using carbon bar as the core substrate underwent computed tomography (CT) scan and X-ray imaging to determine the visualization. This paper provides valuable experiences and data for the preparation of 125I brachytherapy seeds.

Enhancing Effect of Chloride Ions on the Autocatalytic Process of Ag(I) Reduction by Co(II) Complexes.

In this work, the possibilities of increasing the rate of electroless silver plating without a rise in the concentration of reactants or elevation of temperature were studied. The effect of halide additive, namely chloride ions, on the rate of electroless silver deposition was investigated, using conventional chemical kinetics and electrochemical techniques. It was found that the deposition rate of electroless silver increased 2-3 times in the presence of 10-20 mM of chlorides, preserving sufficient stability of the solution.

Design of an Ultrasensitive Flexible Bend Sensor Using a Silver-Doped Oriented Poly(vinylidene fluoride) Nanofiber Web for Respiratory Monitoring.

We propose a design strategy to fabricate a flexible bend sensor (BS) with ultrasensitivity toward airflow using all-poly(vinylidene fluoride) (PVDF) nanofiber web-based sensing elements and electrodes to monitor human respiration. The unique electrospinning (rotational speed of collector of 2000 rpm and tip-to-collector distance of 4 cm) with silver nanoparticle interfacing was introduced to prepare a Ag-doped oriented PVDF nanofiber web with high ß-phase content as a sensing element (AgOriPVDF, ß-phase crystallinity ∼44.5%). After that, a portion of the prepared AgOriPVDF was processed into a flexible and electrically conductive electrode through an electroless silver plating technique (SP-AgOriPVDF). Interestingly, the encapsulated AgOriPVDF BS with the SP-AgOriPVDF electrode exhibited superior piezoelectric bending response (open-circuit peak-to-peak output voltage, Vp-p ≈ 4.6 V) to injected airflow, which is more than 200 times higher than that of the unpackaged randomly aligned PVDF nanofiber web BS with a conductive tape electrode (Vp-p ≈ 0.02 V). In addition, the factors influencing the bend sensitivity of the BS such as the ß-phase content, nanofiber orientation, flexibility of the electrode, and so forth were thoroughly analyzed and then discussed. We also demonstrated that the AgOriPVDF BS has sufficient capability to detect and identify various respiratory signals, presenting a great potential for wearable applications, for example, smart respiratory protective equipment.

Empowering Electroless Plating to Produce Silver Nanoparticle Films for DNA Biosensing Using Localized Surface Plasmon Resonance Spectroscopy.

To facilitate the implementation of biosensors based on the localized surface plasmon resonance (LSPR) of metal nanostructures, there is a great need for cost-efficient, flexible, and tunable methods for producing plasmonic coatings. Due to its simplicity and excellent conformity, electroless plating (EP) is well suited for this task. However, it is traditionally optimized to produce continuous metal films, which cannot be employed in LSPR sensors. Here, we outline the development of an EP strategy for depositing island-like silver nanoparticle (NP) films on glass with distinct LSPR bands. The fully wet-chemical process only employs standard chemicals and proceeds within minutes at room temperature. The key step for producing spread-out NP films is an accelerated ripening of the silver seed layer in diluted hydrochloric acid, which reduces the nucleation density during plating. The reaction kinetics and mechanisms are investigated with scanning (transmission) electron microscopy (SEM/STEM), X-ray photoelectron spectroscopy (XPS), and UV-vis spectroscopy, with the latter enabling a convenient live monitoring of the deposition, allowing its termination at a stage of desired optical properties. The sensing capabilities of chemically deposited NP films as LSPR transducers are exemplified in DNA biosensing. To this end, a sensing interface is prepared using layer-by-layer (LbL) buildup of polyelectrolytes (PE), followed by adsorption and covalent immobilization of ssDNA. The obtained LSPR transducers demonstrate robustness and selectivity in sensing experiments with binding complementary and unrelated DNA strands.

Preparation of Conductive Polyester Fibers Using Continuous Two-Step Plating Silver.

Polyester fibers are used in various fields, due to their excellent mechanical and chemical stability. However, the lack of conductivity limits their application potential. In order to prepare conductive polyester fibers, silver is one of the most widely used materials to coat the surface of the fibers. This work aimed to prepare silver-coated polyester fibers by a continuous two-step method, which combined the operations of continuous electroless plating and electroplating. Meanwhile, we designed specialized equipment for the continuous plating of silver on the polyester fibers under a dynamic condition. The mechanical property, washability, electrical resistivity, and electrical conductivity of the resultant conductive polyester fibers obtained from different silver-plating conditions were also characterized. The results demonstrated that the conductive fibers prepared by continuous two-step silver plating equipment, had good electrical conductivity with better mechanical properties and washability.

Light-Weight Silver Plating Foam and Carbon Nanotube Hybridized Epoxy Composite Foams with Exceptional Conductivity and Electromagnetic Shielding Property.

Herein, light-weight and exceptionally conductive epoxy composite foams were innovatively fabricated for electromagnetic interference (EMI) shielding applications using multiwalled carbon nanotubes (MWCNTs) and 3D silver-coated melamine foam (SF) as conductive frameworks. A novel and nontraditional polymer microsphere was used to reduce the material density. The preformed, highly porous, and electrically conductive SF provided channels for fast electron transport. The MWCNTs were used to offset the decrease in conductive pathways due to the crystal defects of the silver layer and the insulating epoxy resin. Consequently, an exceptional conductivity of 253.4 S m(-1), a remarkable EMI shielding effectiveness of above 68 dB at 0.05-18 GHz, and a thermal conductivity of 0.305 W mK(-1) were achieved in these novel foams employing only 2 wt % of MWCNTs and 3.7 wt % of silver due to the synergistic effects that originated in the MWCNT and SF. These parameters are substantially higher than that achieved for the foam containing 2 wt % MWCNTs. Also, the SF exhibited little weakening in the foamability of the epoxy blends and the compression properties of resulting foams. All the results indicated that this effort provided a novel, simple, low-cost, and easily industrialized concept for fabricating light-weight, high-strength epoxy composite foams for high-performance EMI shielding applications.