Effect of USP Induction Ports, Glass Sampling Apparatus, and Inhaler Device Resistance on Aerodynamic Patterns of Fluticasone Propionate-Loaded Engineered Mannitol Microparticles.

The present investigation is to study the effect of two different induction ports (IP), i.e., USP IP and USP-modified IP equipped with andersen cascade impactor on in vitro aerodynamic performance along with the impact of USP-modified glass sampling apparatus on delivered dose uniformity of fluticasone propionate (FP) dry powder inhaler (DPI). FP DPI was fabricated by spray drying technique using engineered mannitol microparticles (EMP) with different force controlling agents, i.e., leucine and magnesium stearate. Additionally, commercially available two DPI inhaler devices namely Handihaler® and Breezhaler® were used to aerosolize the FP blends. Spherical smooth surface of EMP showed good powder flow properties and acceptable percentage content uniformity (> 95%). Amounts of FP deposited in cascade assembly using USP-modified IP with the Breezhaler® device was significantly higher (1.32-fold) as compared with the Handihaler® device. Moreover, USP-modified IP showed better deposition as compared with USP IP. Additionally, both inhaler devices showed a satisfactory delivered dose (> 105%) for FP using modified glass sampling apparatus at a flow rate of 60 L/min for 2 s. It was interesting to note that not only formulation properties but also IP geometry and device resistance have significant impact on DPI deposition pattern. This study is a first detailed account of aerodynamic performance of FP using USP-modified IP and USP-modified glass sampling apparatus. Thus, it can be of potential importance for both the academic and industry perspective.

Magnetic Resonance Imaging and Velocity Mapping in Chemical Engineering Applications.

This review aims to illustrate the diversity of measurements that can be made using magnetic resonance techniques, which have the potential to provide insights into chemical engineering systems that cannot readily be achieved using any other method. Perhaps the most notable advantage in using magnetic resonance methods is that both chemistry and transport can be followed in three dimensions, in optically opaque systems, and without the need for tracers to be introduced into the system. Here we focus on hydrodynamics and, in particular, applications to rheology, pipe flow, and fixed-bed and gas-solid fluidized bed reactors. With increasing development of industrially relevant sample environments and undersampling data acquisition strategies that can reduce acquisition times to <1 s, magnetic resonance is finding increasing application in chemical engineering research.

Recent Developments and Challenges in Optimization-Based Process Synthesis.

This article first reviews recent developments in process synthesis and discusses some of the major challenges in the theory and practice in this area. Next, the article reviews key concepts in optimization-based conceptual design, namely superstructure representations, multilevel models, optimization methods, and modeling environments. A brief review of the synthesis of major subsystems and flowsheets is presented. Finally, the article closes with a critical assessment and future research challenges for the process synthesis area.

Modular Chemical Process Intensification: A Review.

Modular chemical process intensification can dramatically improve energy and process efficiencies of chemical processes through enhanced mass and heat transfer, application of external force fields, enhanced driving forces, and combinations of different unit operations, such as reaction and separation, in single-process equipment. These dramatic improvements lead to several benefits such as compactness or small footprint, energy and cost savings, enhanced safety, less waste production, and higher product quality. Because of these benefits, process intensification can play a major role in industrial and manufacturing sectors, including chemical, pulp and paper, energy, critical materials, and water treatment, among others. This article provides an overview of process intensification, including definitions, principles, tools, and possible applications, with the objective to contribute to the future development and potential applications of modular chemical process intensification in industrial and manufacturing sectors. Drivers and barriers contributing to the advancement of process intensification technologies are discussed.

Electrochemical energy engineering: a new frontier of chemical engineering innovation.

One of the grand challenges facing humanity today is a safe, clean, and sustainable energy system where combustion no longer dominates. This review proposes that electrochemical energy conversion could set the foundation for such an energy system. It further suggests that a simple switch from an acid to a base membrane coupled with innovative cell designs may lead to a new era of affordable electrochemical devices, including fuel cells, electrolyzers, solar hydrogen generators, and redox flow batteries, for which recent progress is discussed using the authors' work as examples. It also notes that electrochemical energy engineering will likely become a vibrant subdiscipline of chemical engineering and a fertile ground for chemical engineering innovation. To realize this vision, it is necessary to incorporate fundamental electrochemistry and electrochemical engineering principles into the chemical engineering curriculum.

Evaluating two process scale chromatography column header designs using CFD.

Chromatography is an indispensable unit operation in the downstream processing of biomolecules. Scaling of chromatographic operations typically involves a significant increase in the column diameter. At this scale, the flow distribution within a packed bed could be severely affected by the distributor design in process scale columns. Different vendors offer process scale columns with varying design features. The effect of these design features on the flow distribution in packed beds and the resultant effect on column efficiency and cleanability needs to be properly understood in order to prevent unpleasant surprises on scale-up. Computational Fluid Dynamics (CFD) provides a cost-effective means to explore the effect of various distributor designs on process scale performance. In this work, we present a CFD tool that was developed and validated against experimental dye traces and tracer injections. Subsequently, the tool was employed to compare and contrast two commercially available header designs.

Engineering plasmonic metal colloids through composition and structural design.

The optical properties of metal nanomaterials are determined by a set of parameters that include composition, particle size and shape, overall architecture, and local environment. This Tutorial Review examines the influence of each of these factors on the localized surface plasmon resonance of colloidal metal nanoparticles. This examination is paralleled with a discussion of the advances which have enabled the synthesis of structurally defined metal nanomaterials, as these samples serve as the best platforms for elucidating the fundamental properties of plasmonic colloids. Based on the analysis of such samples, five guidelines are presented to aid the rational design and synthesis of new metal nanostructures for advanced applications in nanomedicine, energy, chemical sensing, and colloidal plasmonics in general.

Preparation of liposomes: a novel application of microengineered membranes--from laboratory scale to large scale.

A novel ethanol injection method using microengineered nickel membrane was employed to produce POPC (1-palmitoyl-2-oleoyl-sn-glycero-3-phosphocholine) and Lipoid(®) E80 liposomes at different production scales. A stirred cell device was used to produce 73ml of the liposomal suspension and the product volume was then increased by a factor of 8 at the same transmembrane flux (140lm(-2)h(-1)), volume ratio of the aqueous to organic phase (4.5) and peak shear stress on the membrane surface (2.7Pa). Two different strategies for shear control on the membrane surface have been used in the scaled-up versions of the process: a cross flow recirculation of the aqueous phase across the membrane surface and low frequency oscillation of the membrane surface (∼40Hz) in a direction normal to the flow of the injected organic phase. Using the same membrane with a pore size of 5µm and pore spacing of 200µm in all devices, the size of the POPC liposomes produced in all three membrane systems was highly consistent (80-86nm) and the coefficient of variation ranged between 26 and 36%. The smallest and most uniform liposomal nanoparticles were produced in a novel oscillating membrane system. The mean vesicle size increased with increasing the pore size of the membrane and the injection time. An increase in the vesicle size over time was caused by deposition of newly formed phospholipid fragments onto the surface of the vesicles already formed in the suspension and this increase was most pronounced for the cross flow system, due to long recirculation time. The final vesicle size in all membrane systems was suitable for their use as drug carriers in pharmaceutical formulations.

Rheology of slurries and environmental impacts in the mining industry.

The world's resource industries are the largest producers of waste. Much of this waste is produced as a fine particle slurry, which is pumped to a storage area, generally at a low concentration, where it behaves like a Newtonian fluid. Simply removing, reusing, and recycling water from the slurry represents a step toward a more sustainable practice in this industry. As the concentration of such a slurry is increased as a result of dewatering, the materials exhibit non-Newtonian behavior, which is characterized by shear thinning, a yield stress, and in some instances thixotropic behavior. Such high-concentration, nonideal (dirty) suspensions in the resource industries have meant that new rheological methods and techniques have been needed to measure and interpret the basic flow properties. Also, some older empirical techniques have needed to be modified and interpreted in a more fundamental way so that the results could be used in design. This article reviews these techniques and illustrates how the industry itself has motivated their development. Understanding and exploiting this rheology has resulted in dramatic improvement in the waste-disposal strategy for some industries, but many have failed to embrace the available technology. The reasons for this are discussed. The article concludes that a greater positive change in waste-management practice will occur in the future, motivated by several factors, including public perception, tighter regulation, and perhaps even commonsense life cycle accounting.

Equilibrium theory-based analysis of nonlinear waves in separation processes.

Different areas of engineering, particularly separation process technology, deal with one-dimensional, nonstationary processes that under reasonable assumptions, namely negligible dispersion effects and transport resistances, are described by mathematical models consisting of systems of first-order partial differential equations. Their behavior is characterized by continuous or discontinuous composition (or thermal) fronts that propagate along the separation unit. The equilibrium theory (i.e., the approach discussed here to determine the solution to these model equations) predicts this with remarkable accuracy, despite the simplifications and assumptions. Interesting applications are in adsorption, chromatography and ion-exchange, distillation, gas injection, heat storage, sedimentation, precipitation, and dissolution waves. We show how mathematics can enlighten the engineering aspects, and we guide the researcher not only to reach a synthetic understanding of properties of fundamental and applicative interest but also to discover new, unexpected, and fascinating phenomena. The tools presented here are useful to teachers, researchers, and practitioners alike.

CO2 mineralization-bridge between storage and utilization of CO2.

CO2 mineralization comprises a chemical reaction between suitable minerals and the greenhouse gas carbon dioxide. The CO2 is effectively sequestered as a carbonate, which is stable on geological timescales. In addition, the variety of materials that can be produced through mineralization could find applications in the marketplace, which makes implementation of the technology more attractive. In this article, we review recent developments and assess the current status of the CO2 mineralization field. In an outlook, we briefly describe a few mineralization routes, which upon further development have the potential to be implemented on a large scale.

Conceptual design of distillation-based hybrid separation processes.

Hybrid separation processes combine different separation principles and constitute a promising design option for the separation of complex mixtures. Particularly, the integration of distillation with other unit operations can significantly improve the separation of close-boiling or azeotropic mixtures. Although the design of single-unit operations is well understood and supported by computational methods, the optimal design of flowsheets of hybrid separation processes is still a challenging task. The large number of operational and design degrees of freedom requires a systematic and optimization-based design approach. To this end, a structured approach, the so-called process synthesis framework, is proposed. This article reviews available computational methods for the conceptual design of distillation-based hybrid processes for the separation of liquid mixtures. Open problems are identified that must be addressed to finally establish a structured process synthesis framework for such processes.

BTEX decomposition by ozone in gaseous phase.

Environment management is turning its efforts to control the air pollution. Nowadays, gas phase contaminants coming from different sources are becoming into the main cause of serious human illness. Particularly, benzene, toluene, ethylbenzene and xylene (BTEX) are getting more and more attention from the scientific community due the high level of volatilization showed by these compounds and their toxicity. Decomposition of these compounds using different treatments is requiring lots of new strategies based on novel options. In the present work the use of ozone was proposed as possible alternative treatment in the gaseous phase of VOC's liberated from water by stripping. This study deals with the decomposition by ozone in gaseous phase of model mixtures of BTEX stripped from water. The experiments were realized in a tubular reactor with fixed length (1.5 m length and diameter of 2.5 cm). The experiments were conducted in two stages: in the first one, organics was ventilated by oxygen flow to liberate BTEX to the gaseous phase; second stage deals with the liberated BTEX decomposition by ozone in the tubular reactor. Ozonation efficiency was determined measuring the VOC's concentration at the output of the tubular reactor. This concentration was compared to the concentration obtained at the input of the reactor. The obtained results confirm the possibility to use of ozone for the VOC's decomposition in gaseous phase. Also, the dynamic relationship between degradation and liberation was studied and characterized.

The effect of E-beam engineered surface structures on attachment, proliferation and differentiation of human mesenchymal stem cells.

Electron beam melting (E-beam) is a new technology to produce 3-dimensional surface topographies for cementless orthopedic implants. The effect of two newly designed highly porous E-beam engineered surface structures (cubic and star) on attachment, proliferation and differentiation of human mesenchymal stem cells (hMSCs) was investigated and compared to a solid sandblasted control. SEM analysis showed that the E-beam structures allowed cells to attach and spread. Proliferation on the new surface structures was comparable to the solid control. Furthermore, differentiation on the 3D structures was comparable to the control specimen. When culturing 300,000 cells for 10 days, the cubic structure showed a significantly higher differentiation rate compared to the sandblasted specimen. We conclude that the results for attachment, proliferation and differentiation of mesenchymal stem cells on the newly engineered 3-dimensional E-beam surface topographies are promising. In vivo experiments are necessary to assess the bone ingrowth potential of the new surface structures.

Experimental in situ investigations of turbulence under high pressure.

In tube injection systems applied in high-pressure processing of packed biomaterials and foods, the pressure-transmitting medium is injected into the vessel to increase the pressure up to 1000 MPa, generating a submerged liquid-free jet. The presence of a turbulent-free jet during the pressurization phase and its positive influence on the homogeneity of the product treatment has already been examined by computational fluid dynamics investigations. However, no experimental data have supported the existence and properties of turbulent flow under high-pressure (HP) conditions up to 400 MPa. This contribution presents the development of two experimental setups: HP-laser Doppler anemometry and HP-hot wire anemometry. For the first time the time-averaged velocity profiles of a free jet during pressurization up to 300 MPa at different Reynolds numbers (Re) have been obtained. In this article, the dependence of the velocity profiles on the Re is discussed in detail. Moreover, the relaminarization phenomenon of the turbulent pipe flow most likely caused by the compressibility effects and viscosity changes of the pressure-transmitting medium is examined.

Engineering approaches to the microcirculation studies.

This review focused on a few methodologies which the author, with a background of chemical engineering, has developed in the physiological studies of microcirculation. (1) Fluorescent tracers to visualize mass transfer and hemodynamics: By means of a high sensitive SIT camera equipped in an intravital microscope system, dynamic processes of the permeation of a fluorescent dye from the microvessels through the extravascular space to lymphatics was made to be visualized. Dynamic behaviors of the formed elements were also quantitatively analyzed by the selective fluorescent labeling technique. (2) The dye/light method to induce platelet thrombus in vivo: Intravascular platelet aggregation and subsequent thrombus formation leading to the complete occlusion of the vessels were produced in the microvasculature by the irradiation of filtered light in combination with the intravascular administration of sodium fluorescein. This method enables quantitative evaluation of thrombus formation process in terms of thrombus formation times. Effects of hemodynamic parameters on thrombogenesis in vivo were quantitatively analyzed. (3) Establishment of peritoneal disseminated tumor model: Colon tumor cells (RCN-9) were inoculated into the peritoneal cavity of male Fischer rats, and the intravital microscopic observation of angiogenic vascular growth accompanying tumor growth was made possible. Dynamic behavior of leukocytes in the microcirculation of solid tumor tissue was visualized using a fluorescent labeling technique combined with the use of a real-time confocal laser-scanning microscope.

Know-how and know-why in biochemical engineering.

This contribution analyzes the position of biochemical engineering in general and bioprocess engineering particularly in the force fields between fundamental science and applications, and between academia and industry. By using culture technology as an example, it can be shown that bioprocess engineering has moved slowly but steadily from an empirical art concerned with mainly know-how to a science elucidating the know-why of culture behavior. Highly powerful monitoring tools enable biochemical engineers to understand and explain quantitatively the activity of cellular culture on a metabolic basis. Among these monitoring tools are not just semi-online analyses of culture broth by HPLC, GC and FIA, but, increasingly, also noninvasive methods such as midrange IR, Raman and capacitance spectroscopy, as well as online calorimetry. The detailed and quantitative insight into the metabolome and the fluxome that bioprocess engineers are establishing offers an unprecedented opportunity for building bridges between molecular biology and engineering biosciences. Thus, one of the major tasks of biochemical engineering sciences is not developing new know-how for industrial applications, but elucidating the know-why in biochemical engineering by conducting research on the underlying scientific fundamentals.

Wrapping and inclusion of organic molecules with ultrathin, amorphous metal oxide films.

In this review, we overview metal oxide nanostructures in which organic molecules play important roles as templates, as structural units, and, in some cases, as hosts. Their structural precision and diversity are discussed from the viewpoint of the topology of a metal-oxygen network. Supramolecular capsules of metal oxides are prepared by the self-assembly of polyoxometalates. Zeolites and mesoporous materials are synthesized by using organic molecules with their assemblies acting as templates. The topological networking of silsesquioxanes makes it possible to produce novel nanocomposites and microporous materials. In the final section, we demonstrate our recent studies into molecular imprinting, the encapsulation of a fluorescent dye, and the wrapping of individual polymer chains. Ultrathin, amorphous metal oxide films can retain the shape of organic molecules and can be used to create molecular composites by precisely wrapping individual molecules. These films are also effective in insulating molecular functions from external environments. The advantages of amorphous metal oxides are discussed in relation to the properties of the corresponding crystalline metal oxides and their potential prospects in nanotechnology.