Synthesis of 2,4,6-Trinitrotoluene (TNT) Using Flow Chemistry.

This paper describes the nitration of 2,4-dinitrotoluene (DNT) and its conversion to 2,4,6-trinitrotoluene (TNT) at a gram scale with the use of a fully automated flow chemistry system. The conversion of DNT to TNT traditionally requires the use of highly hazardous reagents like fuming sulfuric acid (oleum), fuming nitric acid (90-100%), and elevated temperatures. Flow chemistry offers advantages compared to conventional syntheses including a high degree of safety and simpler multistep automation. The configuration and development of this automated process based on a commercially available flow chemistry system is described. A high conversion rate (>99%) was achieved. Unlike established synthetic methods, ordinary nitrating mixture (65% HNO3/98% H2SO4) and shorter reaction times (10-30 min) were applied. The viability of flow nitration as a means of safe and continuous synthesis of TNT was investigated. The method was optimized using an experimental design approach, and the resulting process is safer, faster, and more efficient than previously reported TNT synthesis procedures. We compared the flow chemistry and batch approaches, including a provisional cost calculation for laboratory-scale production (a thorough economic analysis is, however, beyond the scope of this article). The method is considered fit for purpose for the safe production of high-purity explosives standards at a gram scale, which are used to verify that the performance of explosive trace detection equipment complies with EU regulatory requirements.

Preparation of deuterium-labeled biotransformation products of 2,4,6-trinitrotoluene.

Methods for the preparation of deuterium-labeled analogs to six prominent biotransformation products of the explosive 2,4,6-trinitrotoluene were developed. These are useful as reference standards for stable isotope dilution techniques and for solid state (2)H NMR spectroscopic studies. Although syntheses for most of the target compounds in protiated form had been reported in the past, most of those were found to be poorly suited for the preparation of the deuterated materials. Selective reduction of [(2)H5]trinitrotoluene furnished [(2)H5]-4,6-dinitro-2-hydroxylaminotoluene, [(2)H5]-2,6-dinitro-4-hydroxylaminotoluene, [(2)H5]-2-amino-4,6-dinitrotoluene, and [(2)H5]-4-amino-2,6-dinitrotoluene. The syntheses of [(2)H10]-2,2'-azo-4,4',6,6'-tetranitrotoluene and [(2)H10]-4,4'-azo-2,2',6,6'-tetranitrotoluene were accomplished by selective oxidation of [(2)H5]-2-amino-4,6-dinitrotoluene and [(2)H5]-4-amino-2,6-dinitrotoluene, respectively.

Cuprous oxide created on sepiolite: preparation, characterization, and photocatalytic activity in treatment of red water from 2,4,6-trinitrotoluene manufacturing.

Cuprous oxide is firstly created on acidized sepiolite (AS) by a simple deposition method for photocatalytic degradation of the red water produced from 2,4,6-trinitrotoluene (TNT) manufacturing. X-ray diffraction (XRD), field-emission scanning electron microscopy (FE-SEM), ultraviolet-visible diffuse reflection absorptive spectroscopy (UV-vis/DRS), and Fourier transform infrared (FT-IR) spectroscopy are used to characterize the photocatalyst composites. Gas chromatography/mass spectrometry (GC/MS) is employed to determine the organic constituents in the red water. The results show that the cuprous oxide particles can be immobilized on the surface of the AS fibers and the structure of the AS is altered when cuprous oxide interacts with AS via chemical reactions besides physical adsorption. The AS improves the optical properties of cuprous oxide and red-shifts the band gap thereby enhancing the utilization of visible light. The Cu(2)O/AS composites demonstrate excellent photocatalytic performance in the degradation of red water. 87.0% of red water can be photocatalytically degraded by Cu(2)O/AS after illumined for 5h and a majority of organic components of red water except 1,3,5-trinitrobenzene were degraded according to GC-MS analysis.

Molecularly imprinted shells from polymer and xerogel matrices on polystyrene colloidal spheres.

We have devised a facile and general methodology for the synthesis of various molecularly imprinted shells at the surface of polystyrene (PS) colloidal spheres to recognize the explosive compound 2,4,6-trinitrotoluene (TNT). PS spheres with surface-functionalized carboxyl-group layers could direct a selective imprinting polymerization on their surface through the hydrogen-bonding interactions between surface carboxyl groups and amino monomers. Meanwhile, homogeneous polymerization in the solution phase was completely prevented by stepwise polymerization. The overall process led to the formation of monodisperse molecularly imprinted core-shell microspheres, and was very successful in the preparation of organic polymer and inorganic xerogel shells. Furthermore, greater capacity and faster binding kinetics towards target species were achieved, because surface-imprinted sites ensured the complete removal of templates, good accessibility to target molecules, and low mass-transfer resistance. The results reported herein, concerning the production of high-quality molecularly imprinted products, could also form the basis for the formulation of a new strategy for the fabrication of various functional coating layers on colloidal spheres with potential applications in the fields of separations and chemical sensing.

Extremely sensitive and selective antibodies against the explosive 2,4,6-trinitrotoluene by rational design of a structurally optimized hapten.

Antibodies are a promising tool for the fast and selective trace detection of explosives. Unfortunately, the production of high-quality antibodies is not trivial and often expensive. Therefore, excellent antibodies are a rare and limiting resource in fields such as biosensing, environmental analysis, diagnostics, cancer therapy, and proteomics. Here, we report the synthesis, bioconjugation, and application of the structurally optimized hapten 6-(2,4,6-trinitro)-phenylhexanoic acid to improve the selectivity and sensitivity of antibodies for the detection of one of the most important explosives, trinitrotoluene. With a conjugate of bovine serum albumin and a highly purified N-hydroxy-succinimide (NHS)-activated hapten, two rabbits were immunized to obtain polyclonal antibodies. The immunization process was monitored by enzyme-linked immunosorbent assay to gain information about the progress of antibody titer and affinity. Finally, the polyclonal antibodies reached an affinity constant of (5.1 ± 0.6) × 10(9) l/mol (rabbit R1) and (2.3 ± 0.2) × 10(9) l/mol (rabbit R2). The respective assays show a minimum test midpoint (IC(50) value) of 0.1 ± 0.01 µg/l (R1) and 0.2 ± 0.02 µg/l (R2) and a working range of 0.005 to 150 µg/l (R1) and 0.007 to 200 µg/l (R2), which corresponds to more than four orders of magnitude for both. This is quite remarkable for a competitive immunoassay, which is often believed to have a narrow dynamic range. The limit of detection was calculated to 0.6 ng/l (R1) and 1.5 ng/l (R2), which is up to 100 times improvement in relation to the assay of Zeck et al. (1999) on the basis of a monoclonal antibody. The excellent selectivity of the polyclonal antibodies was comprehensively examined by determining the cross-reactivity to common explosives and other nitroaromatics including nitro musk components. The widely held belief that polyclonal antibodies generally display higher cross-reactivities than monoclonals could be disproved.