Coal falling trajectory and strength analysis of drum of shearer based on a bidirectional coupling method.

ABSTRACT

The cutting and crushing of coal and rock containing gangue is the result of the coupling effect of multiple factors. The geometric parameters of the working mechanism, the kinematic parameters of the shearer, and the physical and mechanical properties of the coal and rock to be cut all affect the cutting and crushing process of the shearer. To study the coal falling trajectory of cutting coal and rock using a spiral drum, optimal cutting parameters were obtained, efficient cutting using a spiral drum was achieved, and analysis of the coal falling trajectory and strength of the drum of a shearer based on bidirectional coupling technology was proposed based on particle discrete element contact theory and virtual prototype technology. The discrete element method multi-flexible body dynamics two-way coupling method was used to obtain cutting and interactive information about the spiral drum for a complex coal seam with gangue. The cutting conditions of the spiral drum under different cutting depths, rotational speeds, and traction speeds were determined. The movement status of coal and rock particles was monitored under different working conditions. Coal falling trajectory equations for the coal and rock particles were compiled under different working conditions, and the coal falling trajectory curve was drawn. The optimal coal loading rate was used as the measurement standard for the coal falling trajectory, and the optimal coal falling trajectory of the drum was obtained through full factor experiments. The load of the drum and pick was extracted, their stress and deformation were analyzed, and fatigue life analysis was performed on the pick with the highest stress. The results indicate that the maximum deformation occurs on the cutting teeth that are cutting hard gangue. The stress of the tooth seat is mainly concentrated at the root of the tooth seat, and its maximum equivalent stress is less than the yield limit value of the selected material. Therefore, the material selection and structural design of the drum are safe and reliable. By building a coal mining machine cutting coal and rock experimental platform and monitoring the working status of the designed spiral drum, it meets the usage requirements. Based on industrial experiments conducted underground, the measured average coal loading rate of the shearer drum was 46.31%, achieving stable operation and verifying that the designed drum of the shearer has an efficient cutting ability.