ABSTRACT
In this work, various methods were used to improve the printability of a photocurable polyvinylsilazane resin filled with silicon nitride particles for digital light processing. The developed resin was used as a preceramic polymer for polymer-to-ceramic conversion. The pyrolysis-induced structural changes of the additively manufactured objects were evaluated by comparing samples with different thicknesses, filler amounts and heating profiles. The printed green body retained its original geometry better and showed fewer cracks due to the addition of silicon nitride particles to the resin. Based on the thermally induced changes in a polyvinylsilazane resin system, a customized heating profile for the pyrolysis process was developed, which contributed to the reduction of pores and cracks while the average pyrolysis heating rate remained relatively high. This work provides insight into the pyrolysis of additively manufactured preceramic polymer green bodies and highlights various strategies for additive manufacturing of polymer-derived ceramics.
The presented work systematically demonstrates the microstructural optimization of additively manufactured polymer-derived ceramics through combination of high refractive index filler inclusion and pyrolysis procedure customization.
ABSTRACT
Vapor-phase synthesis techniques of polymeric nanostructures offer unique advantages over conventional, solution-based techniques because of their solventless nature. In this work, we report the fabrication of coaxial polymer nanotubes using two different chemical vapor deposition methods. The fabrication process involves the deposition of an outer layer of the conductive polyaniline (PANI) by oxidative chemical vapor deposition, followed by the deposition of the inner layer of poly(2-hydroxyethyl methacrylate) (pHEMA) hydrogel by initiated chemical vapor deposition. The vapor-phase techniques allowed for fine-tuning of the thickness of the individual layers, keeping the functionalities of the polymers intact. The response of the single components and the coaxial nanotubes to changes in humidity was investigated for potential humidity sensor applications. For single-component conductive PANI nanotubes, the resistance changed parabolically with relative humidity because of competing effects of doping and swelling of the PANI polymer under humid conditions. Introducing a hydrogel inner layer increased the overall resistance, and enhanced swelling, which caused the resistance to continuously increase with relative humidity.