Use of Resonant Acoustic Mixing Technology for Ultra-Low-Dose Blending in a Single-Step Mixing Process.

PURPOSE: To evaluate the use of resonant acoustic mixing (RAM) technology for homogenous blending of a morphologically challenging model API in low-dose concentrations (<0.1% w/w), and assess the potential for blend uniformity (BU) optimization. METHODS: Caffeine (CAF) mixing was carried out using a LabRAM I benchtop mixer. Uniformity was assessed under a range of mixing conditions and sample preparation procedures in order to optimize system performance. The capacity for microscale mixing was evaluated from final parameters for 0.05% and 0.0125% CAF blends. RESULTS: Upon optimization, RAM was able to accurately prepare homogeneous mixtures of <0.1% CAF in dilutions of up to 1 part per 8,000. Results from a 0.05% blend targeting 125 µg CAF dosage amounts revealed an AV score of 8.8 while a 0.0125% w/w blend accurately prepared 25 µg of CAF with 99.3% accuracy (98.7% label claim) and AV of 10.1. Microscale mixing in the 0.05% w/w blend was confirmed from plots of BU data against sample size demonstrating a slope of 0.05 within the range of 250-10 mg sample (125-5 µg CAF). L1 BU criteria only failed at the level of 2 µg CAF, despite target precision to 26 nanograms (98.7% label claim). CONCLUSIONS: This study presents the first instance of a homogenously mixed <0.1% (w/w) blend using RAM technology and demonstrate the suitability for reproducible dosing of single-digit microgram drug amounts. Uniformity is documented for API amounts 60x smaller than a recent report has shown and 10,000x smaller than achieved previously with CAF.

Effect of water vapor sorption on local structure of poly(vinylpyrrolidone).

The effect of water vapor sorption on the local structure of poly(vinylpyrrolidone) (PVP), was investigated using high-quality X-ray powder diffraction (XRPD). To examine the effects on molecular scale structure due to polymer chain length and water sorption, different molecular weights of PVP were studied at ambient temperature and different controlled relative humidities. Sorption of water determined gravimetrically on drying and changes to the glass-transition temperature (T(g)) measured by modulated differential scanning calorimetry (mDSC) were found to be consistent with previous reports. The XRPD results show that the position of the high- and low-angle halos for PVP change with the sorption of water. The corresponding characteristic scattering distances display a strong correlation with the measured water content and to T(g). Chemometric analysis was also performed to extract water content information from XRPD data and obtained results are correlated with the values measured gravimetrically, which lends support for the apparent clustering of water in PVP drawn by other techniques.