Embedded IoT Design for Bioreactor Sensor Integration.

This paper proposes an embedded Internet of Things (IoT) system for bioreactor sensor integration, aimed at optimizing temperature and turbidity control during cell cultivation. Utilizing an ESP32 development board, the system makes advances on previous iterations by incorporating superior analog-to-digital conversion capabilities, dual-core processing, and integrated Wi-Fi and Bluetooth connectivity. The key components include a DS18B20 digital temperature sensor, a TS-300B turbidity sensor, and a Peltier module for temperature regulation. Through real-time monitoring and data transmission to cloud platforms, the system facilitates advanced process control and optimization. The experimental results on yeast cultures demonstrate the system's effectiveness at maintaining optimal growth, highlighting its potential to enhance bioprocessing techniques. The proposed solution underscores the practical applications of the IoT in bioreactor environments, offering insights into the improved efficiency and reliability of culture cultivation processes.

View on a mechanistic model of Chlorella vulgaris in incubated shake flasks.

Kinetic growth models are a useful tool for a better understanding of microalgal cultivation and for optimizing cultivation conditions. The evaluation of such models requires experimental data that is laborious to generate in bioreactor settings. The experimental shake flask setting used in this study allows to run 12 experiments at the same time, with 6 individual light intensities and light durations. This way, 54 biomass data sets were generated for the cultivation of the microalgae Chlorella vulgaris. To identify the model parameters, a stepwise parameter estimation procedure was applied. First, light-associated model parameters were estimated using additional measurements of local light intensities at differ heights within medium at different biomass concentrations. Next, substrate related model parameters were estimated, using experiments for which biomass and nitrate data were provided. Afterwards, growth-related model parameters were estimated by application of an extensive cross validation procedure.

Control of Microalgae Growth in Artificially Lighted Photobioreactors Using Metaheuristic-Based Predictions.

A metaheuristic algorithm can be a realistic solution when optimal control problems require a significant computational effort. The problem stated in this work concerns the optimal control of microalgae growth in an artificially lighted photobioreactor working in batch mode. The process and the dynamic model are very well known and have been validated in previous papers. The control solution is a closed-loop structure whose controller generates predicted control sequences. An efficient way to make optimal predictions is to use a metaheuristic algorithm, the particle swarm optimization algorithm. Even if this metaheuristic is efficient in treating predictions with a very large prediction horizon, the main objective of this paper is to find a tool to reduce the controller's computational complexity. We propose a soft sensor that gives information used to reduce the interval where the control input's values are placed in each sampling period. The sensor is based on measurement of the biomass concentration and numerical integration of the process model. The returned information concerns the specific growth rate of microalgae and the biomass yield on light energy. Algorithms, which can be used in real-time implementation, are proposed for all modules involved in the simulation series. Details concerning the implementation of the closed loop, controller, and soft sensor are presented. The simulation results prove that the soft sensor leads to a significant decrease in computational complexity.