Sensitivities of Rheological Properties of Magnetoactive Foam for Soft Sensor Technology.

Magnetoactive (MA) foam, with its tunable mechanical properties and magnetostriction, has the potential to be used for the development of soft sensor technology. However, researchers have found that its mechanical properties and magnetostriction are morphologically dependent, thereby limiting its capabilities for dexterous manipulation. Thus, in this work, MA foam was developed with additional capabilities for controlling its magnetostriction, normal force, storage modulus, shear stress and torque by manipulating the concentration of carbonyl iron particles (CIPs) and the magnetic field with regard to morphological changes. MA foams were prepared with three weight percentages of CIPs, namely, 35 wt.%, 55 wt.% and 75 wt.%, and three different modes, namely, zero shear, constant shear and various shears. The results showed that the MA foam with 75 wt.% of CIPs enhanced the normal force sensitivity and positive magnetostriction sensitivity by up to 97% and 85%, respectively. Moreover, the sensitivities of the storage modulus, torque and shear stress were 8.97 Pa/mT, 0.021 µN/mT, and 0.0096 Pa/mT, respectively. Meanwhile, the magnetic dipolar interaction between the CIPs was capable of changing the property of MA foam from a positive to a negative magnetostriction under various shear strains with a low loss of energy. Therefore, it is believed that this kind of highly sensitive MA foam can potentially be implemented in future soft sensor systems.

Dual Properties of Polyvinyl Alcohol-Based Magnetorheological Plastomer with Different Ratio of DMSO/Water.

Polyvinyl alcohol (PVA)-based magnetorheological plastomer (MRP) possesses excellent magnetically dependent mechanical properties such as the magnetorheological effect (MR effect) when exposed to an external magnetic field. PVA-based MRP also shows a shear stiffening (ST) effect, which is very beneficial in fabricating pressure sensor. Thus, it can automatically respond to external stimuli such as shear force without the magnetic field. The dual properties of PVA-based MRP mainly on the ST and MR effect are rarely reported. Therefore, this work empirically investigates the dual properties of this smart material under the influence of different solvent compositions (20:80, 40:60, 60:40, and 80:20) by varying the ratios of binary solvent mixture (dimethyl sulfoxide (DMSO) to water). Upon applying a shear stress with excitation frequencies from 0.01 to 10 Hz, the storage modulus (G') for PVA-based MRP with DMSO to water ratio of 20:40 increases from 6.62 × 10-5 to 0.035 MPa. This result demonstrates an excellent ST effect with the relative shear stiffening effect (RSTE) up to 52,827%. In addition, both the ST and MR effect show a downward trend with increasing DMSO content to water. Notably, the physical state of hydrogel MRP could be changed with different solvent ratios either in the liquid-like or solid-like state. On the other hand, a transient stepwise experiment showed that the solvent's composition had a positive effect on the arrangement of CIPs within the matrix as a function of the external magnetic field. Therefore, the solvent ratio (DMSO/water) can influence both ST and MR effects of hydrogel MRP, which need to be emphasized in the fabrication of hydrogel MRP for appropriate applications primarily with soft sensors and actuators for dynamic motion control.

Solvent Dependence of the Rheological Properties in Hydrogel Magnetorheological Plastomer.

Chemically crosslinked hydrogel magnetorheological (MR) plastomer (MRP) embedded with carbonyl iron particles (CIPs) exhibits excellent magnetic performance (MR effect) in the presence of external stimuli especially magnetic field. However, oxidation and desiccation in hydrogel MRP due to a large amount of water content as a dispersing phase would limit its usage for long-term applications, especially in industrial engineering. In this study, different solvents such as dimethyl sulfoxide (DMSO) are also used to prepare polyvinyl alcohol (PVA) hydrogel MRP. Thus, to understand the dynamic viscoelastic properties of hydrogel MRP, three different samples with different solvents: water, DMSO, and their binary mixtures (DMSO/water) were prepared and systematically carried out using the oscillatory shear. The outcomes demonstrate that the PVA hydrogel MRP prepared from precursor gel with water shows the highest MR effect of 15,544% among the PVA hydrogel MRPs. However, the samples exhibit less stability and tend to oxidise after a month. Meanwhile, the samples with binary mixtures (DMSO/water) show an acceptable MR effect of 11,024% with good stability and no CIPs oxidation. Otherwise, the sample with DMSO has the lowest MR effect of 7049% and less stable compared to the binary solvent samples. This confirms that the utilisation of DMSO as a new solvent affects the rheological properties and stability of the samples.

A Review of Classification Techniques of EMG Signals during Isotonic and Isometric Contractions.

In recent years, there has been major interest in the exposure to physical therapy during rehabilitation. Several publications have demonstrated its usefulness in clinical/medical and human machine interface (HMI) applications. An automated system will guide the user to perform the training during rehabilitation independently. Advances in engineering have extended electromyography (EMG) beyond the traditional diagnostic applications to also include applications in diverse areas such as movement analysis. This paper gives an overview of the numerous methods available to recognize motion patterns of EMG signals for both isotonic and isometric contractions. Various signal analysis methods are compared by illustrating their applicability in real-time settings. This paper will be of interest to researchers who would like to select the most appropriate methodology in classifying motion patterns, especially during different types of contractions. For feature extraction, the probability density function (PDF) of EMG signals will be the main interest of this study. Following that, a brief explanation of the different methods for pre-processing, feature extraction and classifying EMG signals will be compared in terms of their performance. The crux of this paper is to review the most recent developments and research studies related to the issues mentioned above.

Effect of Magnetorheological Grease's Viscosity to the Torque Performance in Magnetorheological Brake.

Recently, magnetorheological grease (MRG) has been utilized in magnetorheological (MR) brakes to generate a braking torque based on the current applied. However, the high initial viscosity of MRG has increased the off-state torque that led to the viscous drag of the brake. Therefore, in this study, the off-state viscosity of MRG can be reduced by the introduction of dilution oil as an additive. Three samples consist of pure MRG (MRG 1) and MRG with different types of dilution oil; hydraulic (MRG 2) and kerosene (MRG 3) were prepared by mixing grease and spherical carbonyl iron particles (CIP) using a mechanical stirrer. The rheological properties in the rotational mode were examined using a rheometer and the torque performances in MR brake were evaluated by changing the current of 0 A, 0.4 A, 0.8 A, and 1.2 A with fixed angular speed. The result shows that MRG 3 has the lowest viscosity which is almost 93% reduction while the viscosity of MRG 2 has lowered to 25%. However, the torque performances generated by MRG 3 were highest, 1.44 Nm, when 1.2 A of current was applied and followed by MRG 2 and MRG 1. This phenomenon indicated that the improvement of torque performances was dependent on the viscosity of MRG. By reducing the viscosity of MRG, the restriction on CIP to form chain formation has also decreased and strengthen the torque of MRG brake. Consequently, the utilization of dilution oil in MRG could be considered in MR brake in near future.

Field-Dependent Rheological Properties of Magnetorheological Elastomer with Fountain-Like Particle Chain Alignment.

Magnetorheological elastomer (MRE) consists of magnetic particles known as carbonyl iron (CIPs), which have been locked in a silicone-based matrix, in various alignments. However, current MRE exhibits inadequate rheological properties due to several issues such as particle alignments. Therefore, in this study, a new approach of the particle alignment of CIPs in MRE, namely fountain-like structure, is introduced. It is expected that this kind of MRE exhibits enhancement rheological responses, in off- and on-state conditions. This work includes the development of a new mold that can produce various directions of magnetic flux lines in order to have fountain-like structures of CIPs in MRE, during the curing process. Three types of particle alignments in MRE, namely isotropic, fountain-like and inverted fountain-like, are fabricated. The rheological properties of MRE in terms of storage modulus and MR effect are measured in an oscillatory shear mode using a rheometer. The results have revealed that fountain-like MRE exhibits higher storage modulus than the isotropic MRE, approximately 0.6 MPa of increment in the strain sweep test, in an on-state condition. Furthermore, it has been demonstrated from strain, frequency and the current sweep test that the rheological properties of fountain-like MRE related to storage modulus and magnetorheological (MR) effect are higher compared to the inverted fountain-like MRE.

Non-parametric multiple inputs prediction model for magnetic field dependent complex modulus of magnetorheological elastomer.

This study introduces a novel platform to predict complex modulus variables as a function of the applied magnetic field and other imperative variables using machine learning. The complex modulus prediction of magnetorheological (MR) elastomers is a challenging process, attributable to the material's highly nonlinear nature. This problem becomes apparent when considering various possible fabrication parameters. Furthermore, traditional parametric modeling methods are limited when applied to solve larger-scale cases involving large databases. Consequently, the application of non-parametric modeling such as machine learning has gained increasing attraction in recent years. Therefore, this work proposes a data-driven approach for predicting multiple input-dependent complex moduli using feedforward neural networks. Besides excitation frequency and magnetic flux density as operating conditions, the inputs consider compositions and curing conditions represented by magnetic particle weight percentage and the curing magnetic field, respectively. Extreme learning machines and artificial neural networks were used to train the models. The simulation results obtained at various curing conditions and other inputs confirm that the predicted complex modulus has high accuracy with an R2 of about 0.997, as compared to the experimental results. Furthermore, the predicted complex modulus pattern and magnetorheological effect agree with the experimental data using both the learned and unlearned data.

Effect of Mould Orientation on the Field-Dependent Properties of MR Elastomers under Shear Deformation.

In this study, magnetorheological elastomer (MRE) was fabricated using an electromagnetic device with a new configuration mold at the orientation of 0°, 45° and 90°. This new curing concept enhanced the alignment of carbonyl iron particles (CIPs) within the silicone matrix in the presence of silicone oil (SO) during solidifying, by eliminating air gaps to prevent magnetic flux losses. Using a mold made of steel, which is a magnetic material, the mold functions as a guide for concentrated magnetic flux of 0.315 T to pass through the MRE sample. Scanning electron microscopy (SEM) was used to observe the surface morphology of the fabricated MRE samples particularly the alignment of the CIPs. The field-dependent dynamic properties of the MREs were measured using a rheometer. The analysis implied that the effectiveness of the MRE operating under shear deformation with this curing concept provided the highest magneto-induced modulus of 1.01 MPa when a 45° orientation mold is used, with relative magnetorheological (MR) effect value up to 918%, followed by 0° mold orientation with 0.79 MPa magneto-induced modulus and 646% relative MR effect. The high modulus properties offered by this MRE are believed to be potentially useful in industrial applications where a high range of stiffness is required particularly in the shear direction.

Loss Factor Behavior of Thermally Aged Magnetorheological Elastomers.

Polymer composites have been widely used as damping materials in various applications due to the ability of reducing the vibrations. However, the environmental and surrounding thermal exposure towards polymer composites have affected their mechanical properties and lifecycle. Therefore, this paper presents the effect of material-temperature dependence on the loss factor and phase shift angle characteristics. Two types of unageing and aging silicone-rubber-based magnetorheological elastomer (SR-MRE) with different concentrations of carbonyl iron particles (CIPs), 30 and 60 wt%, are utilized in this study. The morphological, magnetic, and rheological properties related to the loss factor and phase shift angle are characterized using a low-vacuum scanning electron microscopy, and vibrating sample magnetometer and rheometer, respectively. The morphological analysis of SR-MRE consisting of 30 wt% CIPs revealed a smoother surface area when compared to 60 wt% CIPs after thermal aging due to the improvement of CIPs dispersion in the presence of heat. Nevertheless, the rheological analysis demonstrated inimitable rheological properties due to different in-rubber structures, shear deformation condition, as well as the influence of magnetic field. No significant changes of loss factor occurred at a low CIPs concentration, whilst the loss factor increased at a higher CIPs concentration. On that basis, it has been determined that the proposed changes of the polymer chain network due to the long-term temperature exposure of different concentrations of CIPs might explain the unique rheological properties of the unaged and aged SR-MRE.

Microstructural behavior of magnetorheological elastomer undergoing durability evaluation by stress relaxation.

The widespread use of magnetorheological elastomer (MRE) materials in various applications has yet to be limited due to the fact that there are substantial deficiencies in current experimental and theoretical research on its microstructural durability behavior. In this study, MRE composed of silicon rubber (SR) and 70 wt% of micron-sized carbonyl iron particles (CIP) was prepared and subjected to stress relaxation evaluation by torsional shear load. The microstructure and particle distribution of the obtained MRE was evaluated by a field emission scanning electron microscopy (FESEM). The influence of constant low strain at 0.01% is the continuing concern within the linear viscoelastic (LVE) region of MRE. Stress relaxation plays a significant role in the life cycle of MRE and revealed that storage modulus was reduced by 8.7%, normal force has weakened by 27%, and stress performance was reduced by 6.88% along approximately 84,000 s test duration time. This time scale was the longest ever reported being undertaken in the MRE stress relaxation study. Novel micro-mechanisms that responsible for the depleted performance of MRE was obtained by microstructurally observation using FESEM and in-phase mode of atomic force microscope (AFM). Attempts have been made to correlate strain localization produced by stress relaxation, with molecular deformation in MRE amorphous matrix. Exceptional attention was focused on the development of molecular slippage, disentanglement, microplasticity, microphase separation, and shear bands. The relation between these microstructural phenomena and the viscoelastic properties of MRE was diffusely defined and discussed. The presented MRE is homogeneous with uniform distribution of CIP. The most significant recent developments of systematic correlation between the effects of microstructural deformation and durability performance of MRE under stress relaxation has been observed and evaluated.

The Effect of Microparticles on the Storage Modulus and Durability Behavior of Magnetorheological Elastomer.

This paper presents the effect of the micro-sized particles on the storage modulus and durability characteristics of magnetorheological elastomers (MREs). The initial phase of the investigation is to determine any associations among the microparticles' weight percent fraction (wt%), structure arrangement, and the storage modulus of MRE samples. In order to carry out this, both isotropic and anisotropic types of MRE samples consisting of the silicone rubber matrix and 50, 60, 70, 75, and 80 wt% microparticles of carbonyl iron fractions are prepared. It is identified from the magneto-rheometer that the increase in storage modulus and decrease in linear viscoelastic region limit are observed in varying consistency depending on wt% and particle arrangement. The consistency of this dependency feature is highlighted by superimposing all of the graphs plotted to create the proposed the samples' behavior model. In response to increasing magnetic stimulation, a sample of 70 wt% microparticles with an isotropic arrangement is found to be significant and stable. The experimentally defined fraction is then used for the durability test as the second phase of the investigation. During this phase, the durability evaluation is subjected to stress relaxation for an extended period of time. After undergoing durability testing, storage modulus performance is decreased by 0.7-13% at various magnetic stimulation levels. This result directly indicates that the storage modulus characteristics of different forms of MRE are sensitive to the different iron particle fractions' and microparticles' alignment. Therefore, important treatments to alter the storage modulus can be undertaken before the practical implementation to accommodate any desired performance of MRE itself and MRE application systems.

An Insight into Amorphous Shear Band in Magnetorheological Solid by Atomic Force Microscope.

Micro mechanism consideration is critical for gaining a thorough understanding of amorphous shear band behavior in magnetorheological (MR) solids, particularly those with viscoelastic matrices. Heretofore, the characteristics of shear bands in terms of formation, physical evolution, and response to stress distribution at the localized region have gone largely unnoticed and unexplored. Notwithstanding these limitations, atomic force microscopy (AFM) has been used to explore the nature of shear band deformation in MR materials during stress relaxation. Stress relaxation at a constant low strain of 0.01% and an oscillatory shear of defined test duration played a major role in the creation of the shear band. In this analysis, the localized area of the study defined shear bands as varying in size and dominantly deformed in the matrix with no evidence of inhibition by embedded carbonyl iron particles (CIPs). The association between the shear band and the adjacent zone was further studied using in-phase imaging of AFM tapping mode and demonstrated the presence of localized affected zone around the shear band. Taken together, the results provide important insights into the proposed shear band deformation zone (SBDZ). This study sheds a contemporary light on the contentious issue of amorphous shear band deformation behavior and makes several contributions to the current literature.

Rheological Performance of Magnetorheological Grease with Embedded Graphite Additives.

The use of highly viscous grease as a medium in magnetorheological grease (MRG) provides the benefit of avoiding sedimentation from occurring. However, it limits the expansion of yield stress in the on-state condition, thus reducing the application performance during operation. Therefore, in this study, the improvement in the rheological properties of MRG was investigated through the introduction of graphite as an additive. MRG with 10 wt % graphite (GMRG) was fabricated, and its properties were compared to a reference MRG sample. The microstructure of GMRG was characterized using an environmental scanning electron microscope (ESEM). The rheological properties of both samples, including apparent viscosity, yield stress, and viscoelasticity, were examined using a shear rheometer in rotational and oscillatory modes. The results demonstrated a slight increase in the apparent viscosity in GMRG and a significant improvement in yield stress by 38.8% at 3 A with growth about 32.7% higher compared to MRG from 0 to 3 A. An expansion of the linear viscoelastic region (LVE) from 0.01% to 0.1% was observed for the GMRG, credited to the domination of the elastic properties on the sample. These obtained results were confirmed based on ESEM, which described the contribution of graphite to constructing a more stable chain structure in the GMRG. In conclusion, the findings highlight the influence of the addition of graphite on improving the rheological properties of MRG. Hence, the addition of graphite in MRG shows the potential to be applied in many applications in the near future.

The Effect of Graphite Additives on Magnetization, Resistivity and Electrical Conductivity of Magnetorheological Plastomer.

Common sensors in many applications are in the form of rigid devices that can react according to external stimuli. However, a magnetorheological plastomer (MRP) can offer a new type of sensing capability, as it is flexible in shape, soft, and responsive to an external magnetic field. In this study, graphite (Gr) particles are introduced into an MRP as an additive, to investigate the advantages of its electrical properties in MRPs, such as conductivity, which is absolutely required in a potential sensor. As a first step to achieve this, MRP samples containing carbonyl iron particles (CIPs) and various amounts of of Gr, from 0 to 10 wt.%, are prepared, and their magnetic-field-dependent electrical properties are experimentally evaluated. After the morphological aspect of Gr-MRP is characterized using environmental scanning electron microscopy (ESEM), the magnetic properties of MRP and Gr-MRP are evaluated via a vibrating sample magnetometer (VSM). The resistivities of the Gr-MRP samples are then tested under various applied magnetic flux densities, showing that the resistivity of Gr-MRP decreases with increasing of Gr content up to 10 wt.%. In addition, the electrical conductivity is tested using a test rig, showing that the conductivity increases as the amount of Gr additive increases, up to 10 wt.%. The conductivity of 10 wt.% Gr-MRP is found to be highest, at 178.06% higher than the Gr-MRP with 6 wt.%, for a magnetic flux density of 400 mT. It is observed that with the addition of Gr, the conductivity properties are improved with increases in the magnetic flux density, which could contribute to the potential usefulness of these materials as sensing detection devices.

Magnetic and Tunable Sound Absorption Properties of an In-Situ Prepared Magnetorheological Foam.

Conventional polyurethane foam has non-tunable sound absorption properties. Here, a magneto-induced foam, called magnetorheological (MR) foam, was fabricated with the feature of being able to tune sound absorption properties, primarily from the middle- to higher-frequency ranges. Three different samples of MR foams were fabricated in situ by varying the concentration of Carbonyl Iron Particles (CIPs) (0, 35, and 75 wt.%). The magnetization properties and tunable sound absorption characteristics were evaluated. From the magnetic saturation properties, the results showed very narrow and small coercivity of hysteresis loops relative to the soft magnetic properties of the CIPs. MR foam with 75 wt.% CIPs showed a higher magnetic saturation at 91.350 emu/g compared to MR foam with 35 wt.% CIPs at 63.896 emu/g. For tunable sound absorption testing, the effect of 'shifting' to higher frequency was also observed when the magnetic field was applied, which was ~10 Hz for MR foam with 35 wt.% CIPs and ~130 Hz for MR foam with 75 wt.% CIPs. As the latest evolution of semi-active noise control materials, the results from this study are valuable guidance for the advancement of MR-based devices.

Systematic Review on the Effects, Roles and Methods of Magnetic Particle Coatings in Magnetorheological Materials.

Magnetorheological (MR) material is a type of magneto-sensitive smart materials which consists of magnetizable particles dispersed in a carrier medium. Throughout the years, coating on the surface of the magnetic particles has been developed by researchers to enhance the performance of MR materials, which include the improvement of sedimentation stability, enhancement of the interaction between the particles and matrix mediums, and improving rheological properties as well as providing extra protection against oxidative environments. There are a few coating methods that have been employed to graft the coating layer on the surface of the magnetic particles, such as atomic transfer radical polymerization (ATRP), chemical oxidative polymerization, and dispersion polymerization. This paper investigates the role of particle coating in MR materials with the effects gained from grafting the magnetic particles. This paper also discusses the coating methods employed in some of the works that have been established by researchers in the particle coating of MR materials.

The Rheological Studies on Poly(vinyl) Alcohol-Based Hydrogel Magnetorheological Plastomer.

The freezing-thawing method has been commonly used in the preparation of polyvinyl alcohol hydrogel magnetorheological plastomer (PVA HMRP). However, this method is complex and time consuming as it requires high energy consumption and precise temperature control. In this study, PVA HMRP was prepared using a chemically crosslinked method, where borax is used as crosslinking agent capable of changing the rheological properties of the material. Three samples of PVA HMRP with various contents of carbonyl iron particles (CIPs) (50, 60, and 70 wt.%) were used to investigate their rheological properties in both steady shear and dynamic oscillation modes. Results showed the occurrence of shear thickening behaviour at low shear rate (γ > 1 s-1), where the viscosity increased with the increased of shear rate. Moreover, the storage modulus of the samples also increased increasing the oscillation frequency from 0.1 to 100 Hz. Interestingly, the samples with 50, 60 70 wt.% of CIPs produced large relative magnetorheological (MR) effects at 4916%, 6165%, and 10,794%, respectively. Therefore, the inclusion of borax to the PVA HMRP can offer solutions for a wide range of applications, especially in artificial muscle, soft actuators, and biomedical sensors.