A short critique on biomining technology for critical materials.

Being around for several decades, there is a vast amount of academic research on biomining, and yet it contributes less to the mining industry compared to other conventional technologies. This critique briefly comments on the current status of biomining research, enumerates a number of primary challenges, and elaborates on some kinetically-oriented strategies and bottom-up policies to sustain biomining with focus on critical material extraction and rare earth elements (REEs). Finally, we present some edge cutting developments which may promote new potentials in biomining.

Realizing modeling and mapping tools to study the upsurge of noise pollution as a result of open-cast mining and transportation activities.

INTRODUCTION: In open-cast mines, noise pollution has become a serious concern due to the extreme use of heavy earth moving machinery (HEMM). MATERIALS AND METHODS: This study is focused to measure and assess the effects of the existing noise levels of major operational mines in the Keonjhar, Sundergadh, and Mayurbhanj districts of Odisha, India. The transportation noise levels were also considered in this study, which was predicted using the modified Federal Highway Administration (FHWA) model. RESULT AND DISCUSSION: It was observed that noise induced by HEMM such as rock breakers, jackhammers, dumpers, and excavators, blasting noise in the mining terrain, as well as associated transportation noise became a major source of annoyance to the habitants living in proximity to the mines. The noise produced by mechanized mining operations was observed between 74.3 and 115.2 dB(A), and its impact on residential areas was observed between 49.4 and 58.9 dB(A). In addition, the noise contour maps of sound level dispersion were demonstrated with the utilization of advanced noise prediction software tools for better understanding. CONCLUSION: Finally, the predicted values at residential zone and traffic noise are correlated with observed values, and the coefficient of determination, R2, was calculated to be 0.6891 and 0.5967, respectively.

A comparative life cycle assessment of material handling systems for sustainable mining.

In this comprehensive LCA comparison study, main objectives are to investigate life cycle environmental impacts of off-highway mining trucks and belt conveyors in surface mining. The research methodology essentially entails determination of the functional unit as 20,000 tons/day coal production transported for 5 km distance. After the system boundary was selected as the entire life cycle of material handling systems including pre-manufacturing of steel parts and plastic components, manufacturing, transportation, and utilization data was compiled from equipment manufacturers and the Eco-invent database. Life cycle impact categories for both material-handling systems were identified and the developed model was implemented using SIMAPRO 7.3. Climate change and acidification were selected as major impact categories as they were considered to be major concerns in mining industry. Although manufacturing stage had a significant impact on all of the environmental parameters, utilization stage was the hotspot for the selected impact categories. The results of this study revealed that belt conveyors have a greater environmental burden in climate change impact category when compared to the trucks. On the other hand, trucks have a greater environmental burden in acidification impact category when compared to the belt conveyors. This study implied that technological improvement in fuel combustion and electricity generation is crucial for the improvement of environmental profiles of off-highway trucks and belt conveyors in the mining industry. The main novelty of this study is that it is the first initiative in applying LCA in the Turkish mining industry.

Agromining: farming for metals in the future?

Phytomining technology employs hyperaccumulator plants to take up metal in harvestable plant biomass. Harvesting, drying and incineration of the biomass generates a high-grade bio-ore. We propose that "agromining" (a variant of phytomining) could provide local communities with an alternative type of agriculture on degraded lands; farming not for food crops, but for metals such as nickel (Ni). However, two decades after its inception and numerous successful experiments, commercial phytomining has not yet become a reality. To build the case for the minerals industry, a large-scale demonstration is needed to identify operational risks and provide "real-life" evidence for profitability.

Study on roadheader cutting load at different properties of coal and rock.

The mechanism of cutting process of roadheader with cutting head was researched, and the influences of properties of coal and rock on cutting load were deeply analyzed. Aimed at the defects of traditional calculation method of cutting load on fully expressing the complex cutting process of cutting head, the method of finite element simulation was proposed to simulate the dynamic cutting process. Aimed at the characteristics of coal and rock which affect the cutting load, several simulations with different firmness coefficient were taken repeatedly, and the relationship between three-axis force and firmness coefficient was derived. A comparative analysis of cutting pick load between simulation results and theoretical formula was carried out, and a consistency was achieved. Then cutting process with a total cutting head was carried out on this basis. The results show that the simulation analysis not only provides a reliable guarantee for the accurate calculation of the cutting head load and improves the efficiency of the cutting head cutting test but also offers a basis for selection of cutting head with different geological conditions of coal or rock.

Vegetation succession and impacts of biointrusion on covers used to limit acid mine drainage.

A cover with capillary barrier effects (CCBE) was constructed in 1998 on the abandoned Lorraine mine tailings impoundment to limit the generation of acid mine drainage. The Ministry of Natural Resources and Fauna of Quebec (MRNF) is responsible for the site and for all restoration works on it, including CCBE construction. The CCBE is made up of three layers: a 0.3-m layer of sand used as a support and capillary break layer; a moisture-retaining layer with a thickness of 0.5 m (this layer is constructed of a nonplastic silt); and a 0.3-m sand and gravel layer on top. The main objective of the CCBE is to maintain one (or more) of the layers at a high degree of water saturation to impede oxygen migration and acid generation. Vegetation succession on the Lorraine CCBE results in an improvement in soil conditions, leading to the installation of deep-rooted species, which could represent a risk to CCBE long-term performance. Hence, the characterization of vegetation succession is an important aspect of the monitoring strategy for the Lorraine CCBE. Species occurrence was documented, and depth of tree roots was measured by excavation on a regular basis. Eight functional groups of plants were identified; herbaceous plants were the most abundant ecological plant groups. Tree ring counts confirmed that tree colonization started the year of CCBE construction (1999). Of the 11 tree species identified, the most abundant were poplar (Populus spp.), paper birch (Betula payrifera Marsh.), black spruce (Picea mariana Mill.), and willow (Salix spp.). Significant differences in occurrence related to environmental conditions were observed for most functional groups. Root excavation showed that tree roots exceeded the depth of the protective layer and started to reach the moisture-retaining layer; in 2008, root average depth was 0.4 m and the maximal root depth was 1.7 m.

Spare-part management in a heterogeneous environment.

Spare-part management has a significant effect on the productivity of mining equipment. The required number of spare parts can be estimated using failure and repair data collected under the name of reliability data. In the mining industry, failure and repair times are decided by the operational environment, rock properties, and the technical and functional behavior of the system. These conditions are heterogeneous and may change significantly from time to time. Such heterogeneity can change equipment's reliability performance and, consequently, the required number of spare parts. Hence, it is necessary for effective spare-part planning to check the heterogeneity among the reliability data. After that, if needed, such heterogeneity should be modeled using an adequate statistical model. Heterogeneity can be categorized into observed and unobserved caused by risk factors. Most spare-part estimation studies ignore the effect of heterogeneity, which can lead to unrealistic estimations. In this study, we introduce the application of a frailty model for modeling the effect of observed and unobserved risk factors on the required number of spare parts for mining equipment. Studies indicate that ignoring the effect of unobservable risk factors can cause a significant bias in estimation.

Directional control-response relationships for mining equipment.

A variety of directional control-response relationships are currently found in mining equipment. Two experiments were conducted in a virtual environment to determine optimal direction control-response relationships in a wide variety of circumstances. Direction errors were measured as a function of control orientation (horizontal or vertical), location (left, front, right) and directional control-response relationships. The results confirm that the principles of consistent direction and visual field compatibility are applicable to the majority of situations. An exception is that fewer direction errors were observed when an upward movement of a horizontal lever or movement of a vertical lever away from the participants caused extension (lengthening) of the controlled device, regardless of whether the direction of movement of the control is consistent with the direction in which the extension occurs. Further, both the control of slew by horizontally oriented controls and the control of device movements in a frontal plane by the perpendicular movements of vertical levers were associated with relatively high rates of directional errors, regardless of the directional control-response relationship, and these situations should be avoided. STATEMENT OF RELEVANCE: The results are particularly applicable to the design of mining equipment such as drilling and bolting machines, and have been incorporated into MDG35.1 Guideline for bolting & drilling plant in mines (Industry & Investment NSW, 2010). The results are also relevant to the design of any equipment where vertical or horizontal levers are used to control the movement of equipment appendages, e.g. cranes mounted to mobile equipment and the like.

Study on the dynamic characteristics of rock surrounding a wellbore in energy storage areas during deep geothermal energy mining.

Based on the engineering background in which the rock surrounding a wellbore is affected by a thermal shock, impact disturbances from drilling vibration, cyclic heat extraction and high temperature during hydrothermal geothermal energy mining, the environmental conditions in the shaft wall rock are simulated by means of high temperature, cooling, immersing granite in water with different curing temperatures and applying impact loads. Additionally, an experimental study on the mechanical characteristics of circular granite specimens under radial impact loads and in the heat treatment and water curing conditions is carried out. The results show that the inner diameters of the rings, heating temperatures, curing water temperatures and cycle heating times are less affected than other parameters by the impact load-strain curves of circular granite, which can generally be divided into three sections, i.e., the initial straight stage, nonlinear ascent yield stage and post-peak nonlinear decline stage. The factors in the test weaken the capacity of the circular granite to resist the impact, but the sizes of the inner diameters of the rings play a leading role. Dynamic tensile strain is generated in the inner wall along the impact direction during the impact, while compressive strain is produced on the inner wall in the vertical impact loading direction. By analysing the crack propagation and final failure mode of circular granite, it is found that dynamic tensile failures are generated, crack initiation starts from the inner wall along the impact loading direction, and the outer circle in the vertical direction lags behind. The crack starts early and develops quickly on one side of the transmission bar. Finally, the failure criterion is established on the basis of some assumptions and circular-granite deformation failure characteristics, and the parameters, measured by the Brazilian disk test, are reasonably verified via substitution into the failure criterion equation.

Prediction of remaining useful life (RUL) of Komatsu excavator under reliability analysis in the Weibull-frailty model.

It is an essential task to estimate the remaining useful life (RUL) of machinery in the mining sector aimed at ensuring the production and the customer's satisfaction. In this study, a conceptual framework was used to determine the RUL under the reliability analysis in a frailty model. The proposed framework was implemented on a Komatsu PC-1250 excavator from the Sungun copper mine. Also, the Weibull-frailty model was selected to describe the failure behavior and compare it with the classical-exponential model. The frailty model was also used to evaluate the impact of unobserved environmental conditions on the RUL values. Both applied models were fitted to the obtained data from 80 operational hours of the Komatsu PC-1250 excavator. Plotting the results from the reliability analysis of two models demonstrated that the mine system with the frailty model performs better than the classical model before reaching the reliability of 80%. Besides, the frailty model shows a coherent with the operational time of the excavator, while the classical model demonstrates a sinusoid variation. The obtained results may be used for the development of maintenance, preventive repairs planning, and the spare parts replacement intervals.

Engineering noise control for mines: Lessons from the world.

OBJECTIVE: The main objective of this article was to present some of the engineering noise control methods that are currently being used across the world in the mining industry, while at the same time interrogating noise control measures that could be applied to effectively reduce noise emissions from the equipment utilised within South African mines. BACKGROUND: A brief summary of the hearing conservation programmes used in South Africa is presented. Summarised research on the use of engineering noise control in South Africa is also presented, with an overview of the various engineering noise control methods applied across the world in dealing with occupational noise. METHOD: For illustrative purposes, case studies were used to show how engineering noise controls could be used to reduce the noise levels and risks within this context. RESULTS: Some of the case studies used have cited a reduction in the noise intensity emitted by machinery from a range of 93 dBA - 104 dBA to a range of 90 dBA - 94 dBA, demonstrating quite a significant reduction in the noise emission of the equipment. This article further provides recommendations on how South African mines could contextualise these methods. CONCLUSION: One of the key recommendations is encouraging the South African mining industry towards the documenting and publishing of those engineering noise control methodologies that have proven to be effective for shared best practice. A need was identified for extensive research to be conducted and documented evidence to be made available to assist the South African mining industry with locating and assessing current engineering controls available in South Africa. Machines and processes that require noise control should be identified and, lastly, the current barriers to the use of engineering noise control methodologies should be identified, with the main goals of finding ways to overcome the noise challenges in the mines.

Smart Glasses-Based Personnel Proximity Warning System for Improving Pedestrian Safety in Construction and Mining Sites.

A smart glasses-based wearable personnel proximity warning system (PWS) was developed for pedestrian safety in construction and mining sites. The smart glasses receive signals transmitted by Bluetooth beacons attached to heavy equipment or vehicles, with the proximity determined by the signal strength. A visual alert is displayed to the wearer when in close proximity. The media access control address of the Bluetooth beacon provides information on the approaching equipment or vehicle, which is displayed to the wearer so that they can respond appropriately. There was a detection distance of at least 10 m regardless of the direction the pedestrian was looking and the alert was successful in all 40 trials at ≥10 meters. The subjective workload was evaluated using the NASA task load index on ten subjects, either without a personal PWS, with a smartphone-based PWS, or with the smart glasses-based PWS. The mental, temporal, and physical stresses were lowest when using the smart glasses-based PWS. Smart glasses-based PWSs can improve work efficiency by freeing both hands of the pedestrians, and various functions can be supported through application development. Therefore, they are particularly useful for pedestrian safety in construction and mining sites.

A Comprehensive Review of Work-Related Musculoskeletal Disorders in the Mining Sector and Scope for Ergonomics Design Interventions.

OCCUPATIONAL APPLICATIONS Work-related Musculoskeletal Disorders (WMSDs) are prevalent in many industries worldwide, including the large and labor-intensive mining sector. A systematic review was carried out to understand problems in the mining sector issues from three broad perspectives: 1) the prevalence of WMSDs among miners; 2) the association of occupational, psychosocial, environmental, and other risk factors with WMSDs causation; and 3) ergonomics interventions already proposed or implemented, and scope for design interventions. Our review revealed that automation, job aids, and displays are methods suitable for ergonomic design interventions. Ergonomic intervention strategies at various hierarchical levels, and the successive way forward as proposed in our review, could act as a catalyst in formulating problem-specific solution strategies by the participation of diverse stakeholders to implement a more human-centric workplace.

TECHNICAL ABSTRACT Background Work-related Musculoskeletal Disorders (WMSDs) are prevalent in the mining sector. While there are numerous factors responsible for the occurrence of WMSDs in this labor-intensive sector, research pertaining to ergonomic design interventions that address various causative factors has not been thoroughly addressed. Purpose We aimed to present an overview of WMSDs in the mining sector, along with plausible intervention strategies in diverse task contexts as suggested by earlier researchers. We also sought to identify the prominent research gaps and propose a way forward to formulate context-specific solutions by involving all stakeholders. Methods Relevant research publications were identified from electronic databases (Google Scholar and ScienceDirect) using appropriate search terms applicable to the mining sector and WMSDs. The literature search was restricted to journal papers, conference proceedings, books, reports, and relevant websites in the English language published between 1990 and 2020. Results Information extracted from the literature review was categorized under three broad topics: 1) the prevalence of WMSDs among miners; 2) associations of psychosocial, occupational, environmental, and other risk factors with WMSDs; and 3) ergonomics interventions in the mining sector. Following the systematic literature review, we outline ergonomics intervention strategies at various levels and provide future research directions to assist all stakeholders in implementing appropriate and context-specific ergonomics design interventions to provide a more human-centric workplace. Conclusions Based on our findings, it is evident that there is an urgent need for formulating and applying job-related ergonomics design intervention plans for occupational safety and well-being of miners in the mining sector.

Under-ice noise generated from diamond exploration in a Canadian sub-arctic lake and potential impacts on fishes.

Mineral exploration is increasing in Canada, particularly in the north where extensive diamond mining and exploration are occurring. This study measured the under-ice noise produced by a variety of anthropogenic sources (drilling rigs, helicopters, aircraft landing and takeoff, ice-road traffic, augers, snowmobiles, and chisels) at a winter-based diamond exploration project on Kennady Lake in the Northwest Territories, Canada to infer the potential impact of noise on fishes in the lake. The root-mean-square noise level measured 5 m from a small diameter drill was approximately 46 dB greater (22 kHz bandwidth) than ambient noise, while the acoustic particle velocity was approximately 40 dB higher than ambient levels. The loudest sounds at the exploration site were produced by ice cracking, both natural and during landing and takeoff of a C130 Hercules aircraft. However, even walking on the snow above the ice raised ambient sound levels by approximately 30 dB. Most of the anthropogenic sounds are likely detectable by fishes with hearing specializations, such as chubs and suckers. Other species without specialized hearing adaptations will detect these sounds only close to the source. The greatest potential impact of noise from diamond exploration is likely to be the masking of sounds for fishes with sensitive hearing.

Electrolyte conditioning-enhanced electrokinetic remediation of arsenic-contaminated mine tailing.

Feasibility of electrolyte conditioning with strong acidic or alkaline solution on electrokinetic remediation of arsenic-contaminated mine tailing was investigated in the laboratory. The mine tailing contained calcium oxide of more than 50%. At alkaline condition, arsenic was precipitated with calcium, and formed calcium arsenate which is very stable solid. Catholyte conditioning with strong acidic solution and anolyte conditioning with strong alkaline solution showed similar efficiency to remove arsenic. At 4mAcm(-2) of current density, the removal efficiency of arsenic was 62% after 28 days operation with catholyte conditioning with 0.1M nitric acid.

Membrane gas transfer of methane and carbon dioxide in submerged coal deposits.

Membrane degassing technology may prove to be a viable alternative to current coal bed methane recovery. The proposed approach involves supplying a CO2 sweep gas to membrane fibres placed directly within a saturated coal seam to provide simultaneous CO2 sequestration and CH4 recovery. A system of ordinary differential equations derived from a mass balance on an infinitesimal fibre element enabled the calculation of lumen gas composition as a function of fibre length. The results were verified through the use of a bench-scale vessel. The model agreement appears reasonable for CH4 recovery; however, agreement for CO2 recovery declines as liquid flow decreases and lumen flow increases. To further evaluate the feasibility of the membrane degassing technology, model predictions were normalized to an average conventional CH4 recovery rate of 1.56 x 10(4) m3 d(-1). Assuming a hypothetical coal seam with a groundwater velocity of 100 cm d(-1), thickness of 36.6 m and an average depth of 107 m, 290,000 m2 or 7.73 km of fibre fabric is required, resulting in 4.11 x 10(5) m3 of CO2 transfer daily and an outlet gas composition of 95% CH4, 4.4% CO2 and 0.6% H2O vapour. Increasing groundwater velocities reduce the required membrane surface area with diminishing effect, stabilizing at 100 cm d(-1). Greater pore pressures also reduce required membrane areas, and predictions indicate that a deeper coal seam under 4.3 times greater pressure would require 98% fewer fibres as compared with the hypothetical coal seam and only 0.206 km of membrane fabric.

Experimental study and dynamic characteristics analysis of partially liquid-filled annulus tubes.

As a useful technology, the horizontal drilling for underground coalmine has been applied in many fields such as gas drainage, water control, exploration and accurate drilling borehole engineering. In this paper, the annulus tubes are used to simulate the fluid transportation process between drilling rod and casing tube when drilling horizontally. The main goal of this research is to analyze the effects of eccentricity, fluid velocity, outer tube length and volume fraction on dynamic characteristics of partially liquid-filled annulus tube in a drillstring system. According to the Euler-Bernoulli beam model, the partially liquid-filled inner tube model and outer tube model are established respectively when considering the effect of transport fluid inside the annulus tubes. Based on the vibration characteristics of the tube, the added mass coefficient is proposed to calculate the natural frequencies of the outer tubes. And natural frequency is the frequency at which a system tends to oscillate in the absence of any driving or damping force. According to the compared results of experiments and simulations, the natural characteristics of outer tube depend on the tube design parameter (outer tube length) and the volume fraction of liquid filled in the outer tube. Furthermore, experiments have verified that the natural frequencies of the outer tubes can be directly calculated from the length of outer tubes. Therefore, it is feasible to propose the method of attaching liquid mass to tube mass to obtain the natural frequencies of outer tubes. According to the results, it can be concluded that: (i) The natural frequencies of tube decrease as the length of the tube increases; (ii) The increase of volume fraction of liquid in the tube can significantly reduce the natural frequencies of tube; (iii) The fluid velocity and eccentricity have less effects on the natural frequencies of tube; (ⅳ) The added mass coefficient of outer tubes can be calculated and it is not a fixed value, it varies with the volume fraction of fluid in annulus tubes. In this work, the inner and outer tube models are established respectively for fluid transportation process between a horizontal drilling rod and casing tube. The effects of four factors on the natural frequencies are compared, and the concept of added mass coefficient is proposed to obtain reasonable tube natural frequencies.

Emerging Ergonomics Issues and Opportunities in Mining.

Ergonomics is the scientific discipline that investigates the interactions between humans and systems to optimize both human and system performance for worker safety, health, and productivity. Ergonomics is frequently involved either in the design of emerging technologies or in strategies to alleviate unanticipated human performance problems with emerging technologies. This manuscript explores several such emerging issues and opportunities in the context of the mining sector. In mining, the equipment, tools, and procedures have changed considerably and continue to change. Body-worn technology provides a number of opportunities to advance the safety and health of miners, while teleoperation and autonomous mining equipment stand to benefit significantly from ergonomics applications in other sectors. This manuscript focuses on those issues and opportunities that can impact the safety and health of miners in the near term.

Prediction of the caved rock zones' scope induced by caving mining method.

Critical medium column theory has typically been used to predict the scope of caved rock zone (CRZ) caused by caving mining method. It is essential to understand the distribution laws of lateral pressure induced by caving mining method with different dipping angles. In this study, a self-designed scaled physical model was used to investigate the distribution laws with angles ranging from 80° to 90°, and ore drawing was employed in experiments to simulate caving mining method. The experimental results indicated that the distribution laws were divided into the reductive region and the extensive region during ore drawing. The reductive region was close to the drawing hole, and its scope was smaller than the other part. Moreover, decreasing the dipping angle was an effective way of controlling the maximum reduction rates and the scope of reductive region. By varying laws of lateral pressure, the predictive model of CRZs' scope was established. Additionally, the rock mass located outside the predictive CRZs' scope did not rupture based on the monitoring of Digital Optical Televiewing (OPTV), which was verified by the field test in Dabeishan Iron Mine, China. The results of the field test demonstrated that the prediction method used in this study was valid and could be used in practice.