Facile Synthesis of 2D SiOx -3D Si Hybrid Anode Materials by Ca Modification Effect for Enhanced Lithium Storage Performance.

Al-Si dealloying method is widely used to prepare Si anode for alleviating the issues caused by a drastic volume change of Si-based anode. However, this method suffers from the problems of low Si powder yield (<20 wt.% Si) and complicated cooling equipment due to the hindrance of large-size primary Si particles. Here, a new modification strategy to convert primary Si to 2D SiOx nanosheets by introducing a Ca modifier into Al-Si alloy melt is presented. The thermodynamics calculation shows that the primary Si is preferentially converted to CaAl2 Si2 intermetallic compound in Al-Si-Ca alloy system. After the dealloying process, the CaAl2 Si2 is further converted to 2D SiOx nanosheets, and eutectic Si is converted to 3D Si, thus obtaining the 2D SiOx -3D Si hybrid Si-based materials (HSiBM). Benefiting from the modification effect, the HSiBM anode shows a significantly improved electrochemical performance, which delivers a capacity retention of over 90% after 100 cycles and keeps 98.94% capacity after the rate test. This work exhibits an innovative approach to produce stable Si-based anode through Al-Si dealloying method with a high Si yield and without complicated rapid cooling techniques, which has a certain significance for the scalable production of Si-based anodes.

A surface-engineering-assisted method to synthesize recycled silicon-based anodes with a uniform carbon shell-protective layer for lithium-ion batteries.

Yolk-shell silicon/carbon composite encapsulated by uniform carbon shell (Si@C) are becoming an effective method to mitigate volume-related issues of Si-based anodes and maintain an excellent performance for lithium-ion batteries (LIBs). However, a uniform carbon shell in Si@C is difficult to guarantee. Herein, a facile surface-engineering-assisted strategy is described to prepare Si@C composite with low-cost modified recycled waste silicon powders (RWSi) as core coated by a uniform carbon shell-protective layer derived from the pyrolysis of poly (methyl methacrylate) (PMMA) as carbon source (m-RWSi@PMMA-C). In this process, surface-engineering is performed with silane coupling agent kh550 to functionalize the RWSi particles via a silanization reaction, guaranteeing a uniform PMMA coating which will be transformed into carbon shell-protective layer after carbonization. The m-RWSi@PMMA-C electrode delivers an optimal discharge capacity of 1083 mAhg-1 at 200 mAg-1 after 200 cycles with an initial capacity of 3176.2 mAhg-1 and a high initial Coulombic efficiency (ICE) of 75.6%. Based on these results, the recycled silicon-based anode with a uniform carbon shell-protective layer displays great application potential and it also brings a new perspective on silicon-based anodes via surface-engineering method for LIBs.

Recovery of high purity Si from kerf-loss Si slurry waste by flotation method using PEA collector.

Separation and recovery of high-purity Si powder from kerf-loss Si slurry waste is a critical challenge for the photovoltaic industry. A green surfactant poly (propylene glycol) bis (2-aminopropyl ether) (PEA) was employed as a collector to facilitate the separation of Si and SiC from kerf-loss Si waste during flotation process. Single flotation tests of Si and SiC were conducted using 5 × 10-6 mol/L PEA, respectively. The separation efficiencies of Si and SiC in conjunction with PEA adsorption mechanism were investigated. It was found that the maximum recoveries rate of SiC and Si were 90.59% (pH 9.00) and 80.93% (pH 1.96), respectively. Furthermore, the maximum Si grade was determined as 92.31% at pH 8.95 for the sinking part of the mixture generating excellent floatability and selectivity. Zeta potential measurements, FT-IR spectra, and XPS analyses demonstrated that PEA was present on the surface of Si and SiC through electrostatic and hydrogen-bond interactions. The adsorption mechanism was explained based on the results. This research provides an efficient and environmentally friendly route for the separation and recovery of high purity silicon from kerf-loss Si waste.

Separation and Recovery of Refined Si from Al-Si Melt by Modified Czochralski Method.

Separation of refined silicon from Al-Si melt is still a puzzle for the solvent refining process, resulting in considerable waste of acid and silicon powder. A novel modified Czochralski method within the Al-Si alloy is proposed. After the modified Czochralski process, a large amount of refined Si particles was enriched around the seed crystalline Si and separated from the Al-Si melt. As for the Al-28%Si with the pulling rate of 0.001 mm/min, the recovery of refined Si in the pulled-up alloy (PUA) sample is 21.5%, an improvement of 22% compared with the theoretical value, which is much larger 1.99 times than that in the remained alloy (RA) sample. The content of impurities in the PUA is much less than that in the RA sample, which indicates that the modified Czochralski method is effective to improve the removal fraction of impurities. The apparent segregation coefficients of boron (B) and phosphorus (P) in the PUA and RA samples were evaluated. These results demonstrate that the modified Czochralski method for the alloy system is an effective way to enrich and separate refined silicon from the Al-Si melt, which provide a potential and clean production of solar grade silicon (SoG-Si) for the future industrial application.