Self-regulated non-reciprocal motions in single-material microstructures.

Living cilia stir, sweep and steer via swirling strokes of complex bending and twisting, paired with distinct reverse arcs1,2. Efforts to mimic such dynamics synthetically rely on multimaterial designs but face limits to programming arbitrary motions or diverse behaviours in one structure3-8. Here we show how diverse, complex, non-reciprocal, stroke-like trajectories emerge in a single-material system through self-regulation. When a micropost composed of photoresponsive liquid crystal elastomer with mesogens aligned oblique to the structure axis is exposed to a static light source, dynamic dances evolve as light initiates a travelling order-to-disorder transition front, transiently turning the structure into a complex evolving bimorph that twists and bends via multilevel opto-chemo-mechanical feedback. As captured by our theoretical model, the travelling front continuously reorients the molecular, geometric and illumination axes relative to each other, yielding pathways composed from series of twisting, bending, photophobic and phototropic motions. Guided by the model, here we choreograph a wide range of trajectories by tailoring parameters, including illumination angle, light intensity, molecular anisotropy, microstructure geometry, temperature and irradiation intervals and duration. We further show how this opto-chemo-mechanical self-regulation serves as a foundation for creating self-organizing deformation patterns in closely spaced microstructure arrays via light-mediated interpost communication, as well as complex motions of jointed microstructures, with broad implications for autonomous multimodal actuators in areas such as soft robotics7,9,10, biomedical devices11,12 and energy transduction materials13, and for fundamental understanding of self-regulated systems14,15.

Liquid-induced topological transformations of cellular microstructures.

The fundamental topology of cellular structures-the location, number and connectivity of nodes and compartments-can profoundly affect their acoustic1-4, electrical5, chemical6,7, mechanical8-10 and optical11 properties, as well as heat1,12, fluid13,14 and particle transport15. Approaches that harness swelling16-18, electromagnetic actuation19,20 and mechanical instabilities21-23 in cellular materials have enabled a variety of interesting wall deformations and compartment shape alterations, but the resulting structures generally preserve the defining connectivity features of the initial topology. Achieving topological transformation presents a distinct challenge for existing strategies: it requires complex reorganization, repacking, and coordinated bending, stretching and folding, particularly around each node, where elastic resistance is highest owing to connectivity. Here we introduce a two-tiered dynamic strategy that achieves systematic reversible transformations of the fundamental topology of cellular microstructures, which can be applied to a wide range of materials and geometries. Our approach requires only exposing the structure to a selected liquid that is able to first infiltrate and plasticize the material at the molecular scale, and then, upon evaporation, form a network of localized capillary forces at the architectural scale that 'zip' the edges of the softened lattice into a new topological structure, which subsequently restiffens and remains kinetically trapped. Reversibility is induced by applying a mixture of liquids that act separately at the molecular and architectural scales (thus offering modular temporal control over the softening-evaporation-stiffening sequence) to restore the original topology or provide access to intermediate modes. Guided by a generalized theoretical model that connects cellular geometries, material stiffness and capillary forces, we demonstrate programmed reversible topological transformations of various lattice geometries and responsive materials that undergo fast global or localized deformations. We then harness dynamic topologies to develop active surfaces with information encryption, selective particle trapping and bubble release, as well as tunable mechanical, chemical and acoustic properties.

Nonlocal Intrinsic Fracture Energy of Polymerlike Networks.

Connecting polymer network fracture to molecular-level chain scission remains a quandary. While the Lake-Thomas model predicts the intrinsic fracture energy of a polymer network is the energy to rupture a layer of chains, it underestimates recent experiments by ∼1-2 orders of magnitude. Here we show that the intrinsic fracture energy of polymerlike networks stems from nonlocal energy dissipation by relaxing chains far from the crack tip using experiments and simulations of 2D and 3D networks with varying defects, dispersity, topologies, and length scales. Our findings not only provide physical insights into polymer network fracture but offer design principles for tough architected materials.

Drawing Dispersion Curves: Band Structure Customization via Nonlocal Phononic Crystals.

Dispersion relations govern wave behaviors, and tailoring them is a grand challenge in wave manipulation. We demonstrate the inverse design of phononic dispersion using nonlocal interactions on one-dimensional spring-mass chains. For both single-band and double-band cases, we can achieve any valid dispersion curves with analytical precision. We further employ our method to design phononic crystals with multiple ordinary (roton or maxon) and higher-order (undulation) critical points and investigate their wave packet dynamics.

Harnessing transition waves to realize deployable structures.

Transition waves that sequentially switch bistable elements from one stable configuration to another have received significant interest in recent years not only because of their rich physics but also, for their potential applications, including unidirectional propagation, energy harvesting, and mechanical computation. Here, we exploit the propagation of transition waves in a bistable one-dimensional (1D) linkage as a robust mechanism to realize structures that can be quickly deployed. We first use a combination of experiments and analyses to show that, if the bistable joints are properly designed, transition waves can propagate throughout the entire structure and transform the initial straight configuration into a curved one. We then demonstrate that such bistable linkages can be used as building blocks to realize deployable three-dimensional (3D) structures of arbitrary shape.

Characterization, stability, and application of domain walls in flexible mechanical metamaterials.

Domain walls, commonly occurring at the interface of different phases in solid-state materials, have recently been harnessed at the structural scale to enable additional modes of functionality. Here, we combine experimental, numerical, and theoretical tools to investigate the domain walls emerging upon uniaxial compression in a mechanical metamaterial based on the rotating-squares mechanism. We first show that these interfaces can be generated and controlled by carefully arranging a few phase-inducing defects. We establish an analytical model to capture the evolution of the domain walls as a function of the applied deformation. We then employ this model as a guideline to realize interfaces of complex shape. Finally, we show that the engineered domain walls modify the global response of the metamaterial and can be effectively exploited to tune its stiffness as well as to guide the propagation of elastic waves.

Propagation of pop ups in kirigami shells.

Kirigami-inspired metamaterials are attracting increasing interest because of their ability to achieve extremely large strains and shape changes via out-of-plane buckling. While in flat kirigami sheets, the ligaments buckle simultaneously as Euler columns, leading to a continuous phase transition; here, we demonstrate that kirigami shells can also support discontinuous phase transitions. Specifically, we show via a combination of experiments, numerical simulations, and theoretical analysis that, in cylindrical kirigami shells, the snapping-induced curvature inversion of the initially bent ligaments results in a pop-up process that first localizes near an imperfection and then, as the deformation is increased, progressively spreads through the structure. Notably, we find that the width of the transition zone as well as the stress at which propagation of the instability is triggered can be controlled by carefully selecting the geometry of the cuts and the curvature of the shell. Our study significantly expands the ability of existing kirigami metamaterials and opens avenues for the design of the next generation of responsive surfaces as demonstrated by the design of a smart skin that significantly enhances the crawling efficiency of a simple linear actuator.

Focusing and Mode Separation of Elastic Vector Solitons in a 2D Soft Mechanical Metamaterial.

Soft mechanical metamaterials can support a rich set of dynamic responses, which, to date, have received relatively little attention. Here, we report experimental, numerical, and analytical results describing the behavior of an anisotropic two-dimensional flexible mechanical metamaterial when subjected to impact loading. We not only observe the propagation of elastic vector solitons with three components-two translational and one rotational-that are coupled together, but also very rich direction-dependent behaviors such as the formation of sound bullets and the separation of pulses into different solitary modes.

Anomalous Collisions of Elastic Vector Solitons in Mechanical Metamaterials.

We investigate via a combination of experiments and numerical analyses the collision of elastic vector solitons in a chain of rigid units connected by flexible hinges. Because of the vectorial nature of these solitons, very unusual behaviors are observed: while, as expected, the solitons emerge unaltered from the collision if they excite rotations of the same direction, they do not penetrate each other and instead repel one another if they induce rotations of the opposite direction. Our analysis reveals that such anomalous collisions are a consequence of the large-amplitude characteristics of the solitons, which locally modify the properties of the underlying media. Specifically, their large rotations create a significant barrier for pulses that excite rotations of the opposite direction and this may block their propagation. Our findings provide new insights into the collision dynamics of elastic solitary waves. Furthermore, the observed anomalous collisions pave new ways towards the advanced control of large amplitude mechanical pulses, as they provide opportunities to remotely detect, change, or destruct high-amplitude signals and impacts.

Computational discovery of microstructured composites with optimal stiffness-toughness trade-offs.

The conflict between stiffness and toughness is a fundamental problem in engineering materials design. However, the systematic discovery of microstructured composites with optimal stiffness-toughness trade-offs has never been demonstrated, hindered by the discrepancies between simulation and reality and the lack of data-efficient exploration of the entire Pareto front. We introduce a generalizable pipeline that integrates physical experiments, numerical simulations, and artificial neural networks to address both challenges. Without any prescribed expert knowledge of material design, our approach implements a nested-loop proposal-validation workflow to bridge the simulation-to-reality gap and find microstructured composites that are stiff and tough with high sample efficiency. Further analysis of Pareto-optimal designs allows us to automatically identify existing toughness enhancement mechanisms, which were previously found through trial and error or biomimicry. On a broader scale, our method provides a blueprint for computational design in various research areas beyond solid mechanics, such as polymer chemistry, fluid dynamics, meteorology, and robotics.

Inverse Design of Mechanical Metamaterials with Target Nonlinear Response via a Neural Accelerated Evolution Strategy.

Materials with target nonlinear mechanical response can support the design of innovative soft robots, wearable devices, footwear, and energy-absorbing systems, yet it is challenging to realize them. Here, mechanical metamaterials based on hinged quadrilaterals are used as a platform to realize target nonlinear mechanical responses. It is first shown that by changing the shape of the quadrilaterals, the amount of internal rotations induced by the applied compression can be tuned, and a wide range of mechanical responses is achieved. Next, a neural network is introduced that provides a computationally inexpensive relationship between the parameters describing the geometry and the corresponding stress-strain response. Finally, it is shown that by combining the neural network with an evolution strategy, one can efficiently identify geometries resulting in a wide range of target nonlinear mechanical responses and design optimized energy-absorbing systems, soft robots, and morphing structures.

Universally bistable shells with nonzero Gaussian curvature for two-way transition waves.

Multi-welled energy landscapes arising in shells with nonzero Gaussian curvature typically fade away as their thickness becomes larger because of the increased bending energy required for inversion. Motivated by this limitation, we propose a strategy to realize doubly curved shells that are bistable for any thickness. We then study the nonlinear dynamic response of one-dimensional (1D) arrays of our universally bistable shells when coupled by compressible fluid cavities. We find that the system supports the propagation of bidirectional transition waves whose characteristics can be tuned by varying both geometric parameters as well as the amount of energy supplied to initiate the waves. However, since our bistable shells have equal energy minima, the distance traveled by such waves is limited by dissipation. To overcome this limitation, we identify a strategy to realize thick bistable shells with tunable energy landscape and show that their strategic placement within the 1D array can extend the propagation distance of the supported bidirectional transition waves.

Pulse-driven robot: Motion via solitary waves.

The unique properties of nonlinear waves have been recently exploited to enable a wide range of applications, including impact mitigation, asymmetric transmission, switching, and focusing. Here, we demonstrate that the propagation of nonlinear waves can be as well harnessed to make flexible structures crawl. By combining experimental and theoretical methods, we show that such pulse-driven locomotion reaches a maximum efficiency when the initiated pulses are solitons and that our simple machine can move on a wide range of surfaces and even steer. Our study expands the range of possible applications of nonlinear waves and demonstrates that they offer a new platform to make flexible machines to move.

Kirigami-Inspired Inflatables with Programmable Shapes.

Kirigami, the Japanese art of paper cutting, has recently enabled the design of stretchable mechanical metamaterials that can be easily realized by embedding arrays of periodic cuts into an elastic sheet. Here, kirigami principles are exploited to design inflatables that can mimic target shapes upon pressurization. The system comprises a kirigami sheet embedded into an unstructured elastomeric membrane. First, it is shown that the inflated shape can be controlled by tuning the geometric parameters of the kirigami pattern. Then, by applying a simple optimization algorithm, the best parameters that enable the kirigami inflatables to transform into a family of target shapes at a given pressure are identified. Furthermore, thanks to the tessellated nature of the kirigami, it is shown that we can selectively manipulate the parameters of the single units to allow the reproduction of features at different scales and ultimately enable a more accurate mimicking of the target.

Frequency-doubling effect in acoustic reflection by a nonlinear, architected rotating-square metasurface.

Nonlinear acoustic metamaterials offer the potential to enhance wave control opportunities beyond those already demonstrated via dispersion engineering in linear metamaterials. Managing the nonlinearities of a dynamic elastic system, however, remains a challenge, and the need now exists for new strategies to model and design these wave nonlinearities. Inspired by recent research on soft architected rotating-square structures, we propose herein a design for a nonlinear elastic metasurface with the capability to achieve nonlinear acoustic wave reflection control. The designed metasurface is composed of a single layer of rotating squares connected to thin and highly deformable ligaments placed between a rigid plate and a wall. It is shown that during the process of reflection at normal incidence, most of the incoming fundamental wave energy can be converted into the second harmonic wave. A conversion coefficient of approximately 0.8 towards the second harmonic is derived with a reflection coefficient of <0.05 at the incoming fundamental frequency. The theoretical results obtained using the harmonic balance method for a monochromatic pump source are confirmed by time-domain simulations for wave packets. The reported design of a nonlinear acoustic metasurface can be extended to a large family of architected structures, thus opening new avenues for realistic metasurface designs that provide for nonlinear or amplitude-dependent wave tailoring.

Metamaterials with amplitude gaps for elastic solitons.

We combine experimental, numerical, and analytical tools to design highly nonlinear mechanical metamaterials that exhibit a new phenomenon: gaps in amplitude for elastic vector solitons (i.e., ranges in amplitude where elastic soliton propagation is forbidden). Such gaps are fundamentally different from the spectral gaps in frequency typically observed in linear phononic crystals and acoustic metamaterials and are induced by the lack of strong coupling between the two polarizations of the vector soliton. We show that the amplitude gaps are a robust feature of our system and that their width can be controlled both by varying the structural properties of the units and by breaking the symmetry in the underlying geometry. Moreover, we demonstrate that amplitude gaps provide new opportunities to manipulate highly nonlinear elastic pulses, as demonstrated by the designed soliton splitters and diodes.