Electric field simulation, structure and properties of nanofiber- coated yarn prepared by multi-needle water bath electrospinning.

To address the issue of low yield in the preparation of nanofiber materials using single-needle electrospinning technology, multi-needle electrospinning technology has emerged as a crucial solution for mass production. However, the mutual interference of multiple electric fields between the needles can cause significant randomness in the morphology of the produced nanofibers. To better predict the influence of electric field distribution on nanofiber morphology, simulation analysis of the multi-needle arrangement was conducted using finite element analysis software. Nanofiber-coated yarn was produced continuously with the core yarn rotating. The water bath was utilized as the receiver of nanofibers on self-made water bath electrospinning equipment. The electric field distribution and mutual interference under seven different needle arrangements was simulated and analyzed by finite element analysis software ANSYS Maxwell. The results indicated that when the needles were arranged diagonally in a staggered pattern and directly above the core yarn, the simulated electric field distribution was relatively uniform, with less mutual interference. The produced nanofibers exhibited a finer diameter and the diameter distribution was more concentrated. In addition, the nanofiber coating showed higher crystallinity and better mechanical properties. .

Electric field simulation of multi-needle water bath electrospinning and the structural properties of SCN/PAN micro/nanofiber composite yarns.

Multi-needle water bath electrospinning is one of the most efficient methods used to prepare micro/nanofiber composite yarns. The nanofiber structure can be targeted and regulated to obtain high-performance composite yarns. To explore the effect of the receiving distance on the structure and properties of micro/nanofiber composite yarns, polyacrylonitrile nanofibers were uniformly coated on silver-coated nylon yarn via a four-needle continuous water bath electrospinning method. The electric field distribution at different receiving distances was simulated by ANSYS finite element analysis software, and the effects of electric field distribution on the structure and properties of the micro/nanofiber composite yarns were studied. The results indicated that the peak electric field intensity appeared at the tip of the needles and decreased with the increase in the receiving distance. The receiving distance was constant, and the field intensity was lower when the direction of the centerline of the needle tip was farther away from the tip; however, the field intensity at the conductive core yarn was higher than that in the surrounding area (small spikes). The average field intensity of the small spikes at 180 mm was only 1/4 of that at 80 mm. When the receiving distance increased within a certain range (100∼140 mm), the nanofibers had a smooth surface and good separation, their diameters decreased continuously and the porosity changed inversely. With a further increase in the receiving distance, the nanofibers gradually bonded, their diameter increased and the porosity showed the opposite trend. The coating rate of the nanofibers showed a decreasing trend, and the mechanical properties of the micro/nano composite yarns were improved. When the receiving distance was 100 mm, the porosity reached 38.94%, and the breaking force, breaking elongation and breaking strength were 13.71 ± 1.36 cN, 22.76 ± 6.62% and 0.15 ± 0.02 cN·dtex-1, respectively. Upon consideration of all the above factors, the receiving distance of 100 mm is appropriate.