Coupling Different Periodic Building Units for Intergrowth Zeolites.

Multiple-phase disordered zeolites, i.e., intergrowth zeolites, are important industrial catalysts, like single-phase ordered zeolites, but little is known about their rational synthesis and phase competition, mainly due to current poor understanding of the zeolite crystallization mechanism. Here, we theoretically demonstrated that sodalite and cancrinite cage layers, the periodic building units (PerBUs) of FAU/EMT and SBT/SBS structures, respectively, could be nondefectively connected to each other across double rings of 6 tetrahedral atoms when inverted and mirrored. We then synthesized an unprecedented family of FAU/SBT/SBS intergrowths with controllable FAU portions (named as the PST-34 family of intergrowth zeolites) using a multiple inorganic cation approach, providing clear experimental evidence for the layer-by-layer crystal growth mechanism of zeolites. This study shows that control of interactive cooperation extent between different inorganic structure-directing agents in the presence of an unselective organic structure-directing agent may enable repeated stacking of different but structurally related PerBUs in intergrowth zeolite synthesis.

Hydrothermal Aging Enhances Nitrogen Oxide Reduction over Iron-Exchanged Zeolites at 150 °C.

Ammonia selective catalytic reduction (NH3-SCR) over copper- and iron-exchanged zeolites is a state-of-the-art technology for removal of nitrogen oxides (NOx, NO, and NO2) from exhaust emissions but suffers from poor low-temperature (i.e., 150 °C) activity. Here we show that hydrothermal aging of Fe-beta, Fe-ZSM-5, and Fe-ferrierite at 650 °C or higher leads to a remarkable increase in NOx conversion from ∼30 to ∼80% under fast NH3-SCR conditions at 150 °C. The practical relevance of this finding becomes more evident as an aged Fe-beta/fresh Cu-SSZ-13 composite catalyst exhibits ∼90% conversion. We propose that a neutral heteronuclear bis-µ-oxo ironaluminum dimer might be created within iron zeolites during hydrothermal aging and catalyze ammonium nitrate reduction by NO at 150 °C. Density functional theory calculations reveal that the activation free energy (125 versus 147 kJ mol-1) for the reaction of NO with adsorbed NO3- species, the rate-determining step of ammonium nitrate reduction, is considerably lower on the bis-µ-oxo ironaluminum site than on the well-known mononuclear iron-oxo cation site, thus greatly enhancing the overall SCR activity.

Revealing the BroÌ·nsted Acidic Nature of Penta-Coordinated Aluminum Species in Dealuminated Zeolite Y with Solid-State NMR Spectroscopy.

The inevitable dealumination process of zeolite Y is closely related to ultrastabilization, enhanced BroÌ·nsted acidity, and deactivation throughout its life cycle, producing complex aluminum and acidic hydroxyl species. Most investigations on dehydrated zeolites have focused on the BroÌ·nsted acidity of tetra-coordinated Al (Al(IV)) and Lewis acidity associated with tricoordinated Al (Al(III)) sites, which has left the penta-coordinated Al (Al(V)) in dealuminated zeolites scarcely discussed. This is largely due to the oversimplified view of detectable Al(V) as an exclusively extra-framework species with Lewis acidity. Here we report the formation of BroÌ·nsted acidic penta-coordinated Al species (Al(V)-BAS) in the dealumination process. Two-dimensional (2D) through-bond and multiquantum 1H-{27Al} correlation solid-state NMR experiments demonstrate the presence of a bridging Si-OH-Al(V) structure in dealuminated Y zeolites. Different from the conventional belief that water attack leads to the breaking of zeolite framework Al-O bonds in the initial stage of zeolite dealumination, the observed Al(V) as a dealumination intermediate is directly correlated with a BAS pair because of the direct dissociation of water on the framework tetrahedral aluminum (Al(IV)), thus bypassing the cleavage of Al-O bonds. 1H double-quantum solid-state NMR experiments and theoretical calculations provide further evidence for this mechanism, whereas pyridine adsorption experiments confirm stronger acidity of Al(V)-BASs than the traditional bridging hydroxyl groups associated with Al(IV). We were also able to detect the Al(V)-BAS site from dealuminated SSZ-13 zeolite with CHA topology, suggesting that its creation is not specific to the framework structure of zeolites.

Unveiling the Structural Characteristics of Intergrowth Zeolites Synthesized in the Presence of Isopropylimidazolium-Based Cations and Fluoride Anions.

Here, we present the synthesis of RTH/ITE and MEL/MFI intergrowth zeolites using 2-isopropylimidazolium-based cations as organic structure-directing agents (OSDAs) in concentrated fluoride media and their local structural properties. Phase selectivity in the synthesis of zeolite intergrowths was found to differ according to the concentration of OSDA cations and fluoride anions in the synthesis mixture as well as to the type of OSDA employed. Molecular modeling results suggest that the crystallization of intergrowth zeolites in fluoride media may be kinetically rather than thermodynamically controlled, as in ordered zeolites. Cs-corrected STEM analysis of MEL/MFI crystals synthesized at HF/OSDA = 2.0 in the presence of 2-isopropyl-1,3-dipropylimidazolium ions as an OSDA indicates the existence of previously unobserved MEL-MFI intergrowth along the [100] direction, leading to a partial blockage of MEL 10-ring channels.

Highly Cooperative CO2 Adsorption via a Cation Crowding Mechanism on a Cesium-Exchanged Phillipsite Zeolite.

An understanding of the CO2 adsorption mechanisms on small-pore zeolites is of practical importance in the development of more efficient adsorbents for the separation of CO2 from N2 or CH4 . Here we report that the CO2 isotherms at 25-75 °C on cesium-exchanged phillipsite zeolite with a Si/Al ratio of 2.5 (Cs-PHI-2.5) are characterized by a rectilinear step shape: limited uptake at low CO2 pressure (PCO2 ) is followed by highly cooperative uptake at a critical pressure, above which adsorption rapidly approaches capacity (2.0 mmol g-1 ). Structural analysis reveals that this isotherm behavior is attributed to the high concentration and large size of Cs+ ions in dehydrated Cs-PHI-2.5. This results in Cs+ cation crowding and subsequent dispersal at a critical loading of CO2 , which allows the PHI framework to relax to its wide pore form and enables its pores to fill with CO2 over a very narrow range of PCO2 . Such a highly cooperative phenomenon has not been observed for other zeolites.

Synthesis and Crystal Growth Mechanism of PST-2: An Aluminosilicate SBS/SBT Zeolite Intergrowth.

The synthesis of PST-2, an aluminosilicate zeolite intergrowth of cage-based, large-pore SBS and SBT topologies, and its intergrowth characteristics are presented. With the Si/Al ratio and crystallization inorganic structure-directing agent in zeolite synthesis mixtures fixed to 8.0 and Cs+ ions, respectively, pure PST-2 is obtained at 120 °C using tetraalkylammonium ions with C/N+ ratios of 5-9 as a charge density mismatch (CDM) organic structure-directing agent (OSDA). More interestingly, the intergrowth ratio between SBS and SBT in PST-2 was found to vary notably not only with the type of CDM OSDA employed but also with the crystallization time, unlike the case of other well-known zeolite intergrowths such as ß and MFI/MEL. When tetraethylammonium ions are used as a CDM OSDA at 100 °C in the presence of Cs+, the SBS portion in PST-2 decreases from over 60% to less than 45% with increasing crystallization time from 2.5 to 14 days, suggesting that SBS formation is kinetically more favorable than SBT formation. A thorough characterization of changes in the crystallite dimension of PST-2 with crystallization time, together with those in the chemical composition, allowed us to propose a plausible crystal growth mechanism of this large-pore zeolite intergrowth.

Hydrogen-Bonded Water-Aminium Assemblies for Synthesis of Zeotypes with Ordered Heteroatoms.

Water plays a central role in the crystallization of a variety of organic, inorganic, biological, and hybrid materials. This is also true for zeolites and zeolite-like materials, an important class of industrial catalysts and adsorbents. Water is always present during their hydrothermal synthesis, either with or without organic species as structure-directing agents. Apart from its role as a solvent or a catalyst, structure direction by water in zeolite synthesis has never been clearly elucidated. Here, we report the crystallization of phosphate-based molecular sieves using rationally designed, hydrogen-bonded water-aminium assemblies, resulting in molecular sieves exhibiting the crystallographic ordering of heteroatoms. We demonstrate that a 1:1 assembly of water and diprotonated N,N-dimethyl-1,2-ethanediamine acts as a structure-directing agent in the synthesis of a silicoaluminophosphate material with phillipsite (PHI) topology, using SMARTER crystallography, which combines single-crystal X-ray diffraction and nuclear magnetic resonance spectroscopy, as well as ab initio molecular dynamics simulations. The molecular arrangement of the hydrogen-bonded assembly matches well with the shape and size of subunits in the PHI structure, and their charge distributions result in the strict ordering of framework tetrahedral atoms. This concept of structure direction by water-containing supramolecular assemblies should be applicable to the synthesis of many classes of porous materials.

Identifying Crystallographically Different Si-OH-Al Brønsted Acid Sites in LTA Zeolites.

A clear understanding of the acidic properties of bridging Si-OH-Al groups containing crystallographically different oxygen atoms in zeolites is a prerequisite for optimizing their performance as industrial solid catalysts and developing new acid-catalyzed reactions, but presents many challenges. Here, we report the direct observation of yet unrecognized bridging Si-OH-Al groups in the LTA zeolite whose oxygen atoms are crystallographically different from those of already known Brønsted acid sites. We also report that the creation of a crystallographically particular type of bridging OH groups in zeolites and its concentration and acid strength can vary strongly with the content and spatial distribution of framework Al atoms, thus being synthetic in nature, which has been rationalized in terms of the secondary building unit concept.

A zeolite family with expanding structural complexity and embedded isoreticular structures.

The prediction and synthesis of new crystal structures enable the targeted preparation of materials with desired properties. Among porous solids, this has been achieved for metal-organic frameworks, but not for the more widely applicable zeolites, where new materials are usually discovered using exploratory synthesis. Although millions of hypothetical zeolite structures have been proposed, not enough is known about their synthesis mechanism to allow any given structure to be prepared. Here we present an approach that combines structure solution with structure prediction, and inspires the targeted synthesis of new super-complex zeolites. We used electron diffraction to identify a family of related structures and to discover the structural 'coding' within them. This allowed us to determine the complex, and previously unknown, structure of zeolite ZSM-25 (ref. 8), which has the largest unit-cell volume of all known zeolites (91,554 cubic ångströms) and demonstrates selective CO2 adsorption. By extending our method, we were able to predict other members of a family of increasingly complex, but structurally related, zeolites and to synthesize two more-complex zeolites in the family, PST-20 and PST-25, with much larger cell volumes (166,988 and 275,178 cubic ångströms, respectively) and similar selective adsorption properties. Members of this family have the same symmetry, but an expanding unit cell, and are related by hitherto unrecognized structural principles; we call these family members embedded isoreticular zeolite structures.

The Origin of Selective Adsorption of CO2 on Merlinoite Zeolites.

The CO2 adsorption behavior at 25-75 °C and 0-1.0 bar of various alkali cation-exchanged forms of merlinoite (framework type MER) zeolites with Si/Al=2.3 and 3.8 is described. The adsorption isotherms at 25 °C on the Na+ , K+ , Rb+ , and Cs+ forms of MER zeolite with Si/Al=2.3 are characterized by a clear step, the CO2 pressure of which differs notably according to the type of their extraframework cations. Structural analysis shows that CO2 adsorption on the former three zeolites includes the relocation of gating cations with high site occupancy and the remarkable concomitant structural breathing. We define this unusual adsorption phenomenon as a cooperative cation gating-breathing mechanism. The overall results suggest that the actual mechanism of selective CO2 adsorption on intermediate-silica small-pore zeolites can change from cation gating to cooperative cation gating-breathing to breathing, depending on a combination of their topological and compositional flexibilities.

An Aluminosilicate Zeolite Containing Rings of Tetrahedral Atoms with All Odd Numbers from Five to Eleven.

Herein we report the synthesis, structure solution, and catalytic properties of PST-31, which has an unprecedented framework topology. This high-silica (Si/Al=16) zeolite was synthesized using a pyrazolium-based dication with a tetramethylene linker as an organic structure-directing agent (OSDA) in hydroxide media. The PST-31 structure is built from new building layers containing four-, five-, six-, and seven-membered rings, which are connected by single four-membered rings in the interlayer region to form a two-dimensional pore system. Its channels consist of [4.56 .6.9.11] and [5.6.7.9.10.11] cavities and are thus delimited by nine-, ten-, and eleven-membered rings. The OSDA cations in as-synthesized PST-31 were determined to reside without disorder in the large [42 .514 .64 .72 .94 ] cavities composed of smaller [4.56 .6.9.11] and [5.6.7.9.10.11] ones, leading to a symmetry coincidence between the OSDA and the surrounding zeolite cavity. The proton form of PST-31 was found to be selective for the cracking of n-hexane to light olefins.

Rediscovery of the Importance of Inorganic Synthesis Parameters in the Search for New Zeolites.

Zeolites and related crystalline microporous materials with cavities and channels of molecular dimensions are of major importance for applications ranging from ion-exchange to adsorption and to catalysis. Because their unique shape-selective properties are closely related to the size, shape, and dimensionality of the intracrystalline channels and cavities, much interest has been devoted to the discovery of novel zeolitic materials over the last several decades. As a result, a dramatic expansion in the structural domain of crystalline microporous materials, as well as in their compositional range, has been achieved. This is largely due to the development of innovative synthetic strategies, for example, organic structure-directing agent (OSDA) design, introduction of heteroatoms like Ge in OSDA-mediated zeolite synthesis, topotactic transformation of two-dimensional layered zeolite precursors, assembly-disassembly-organization-reassembly method, etc. However, although many of these methodologies are quite successful in finding unprecedented zeolite structures, the resulting materials tend to be (hydro)thermally unstable and are often commercially impractical from a manufacturing perspective because of the high cost of the OSDA and/or heteroatom employed. Therefore, we focused on inorganic synthesis parameters as the key phase selectivity factor that has received relatively little attention in the search for new industrially relevant zeolites. This Account describes our recent efforts to find previously undiscovered aluminosilicate zeolites by boosting the roles of inorganic structure-directing agents (ISDAs) in the presence of OSDAs. They include the multiple inorganic cation and excess fluoride approaches, which aim to promote a synergistic cooperation between ISDAs and/or OSDAs and thus to hold a rational design concept, although the latter is not friendly to the practical zeolite manufacturing process due to the toxicity of fluoride. Using these two approaches, we were able to synthesize not only the second generation (PST-29) and four higher generations (PST-20 (RHO-G5), PST-25 (RHO-G6), PST-26 (RHO-G7), and PST-28 (RHO-G8)) of the RHO family of embedded isoreticular zeolites but also three other novel zeolite structures (EU-12, PST-21, and PST-22). We also explored the synthesis of a number of heteroatom-containing aluminophosphate (AlPO4) molecular sieves with different framework structures and unusually high framework charge density through the cooperative structure direction of alkali metal and small OSDA cations or under wholly inorganic conditions. Although we need to clarify the nature and extent of interactions between the inorganic cations and framework components in synthesis mixtures, we believe that our synthetic concepts, shedding new light on the importance of inorganic synthesis parameters, will open a door for achieving many other novel zeolite structures and compositions.

PST-24: A Zeolite with Varying Intracrystalline Channel Dimensionality.

Herein we report the synthesis, structure solution, and catalytic properties of PST-24, a novel channel-based medium-pore zeolite. This zeolite was synthesized via the excess fluoride approach. Electron diffraction shows that its structure is built by composite cas-zigzag (cas-zz) building chains, which are connected by double 5-ring (d5r) columns. While the cas-zz building chains are ordered in the PST-24 framework, the d5r columns adopt one of two possible arrangements; the two adjacent d5r columns are either at the same height or at different heights, denoted arrangements S and D, which can be regarded as open and closed valves that connect the channels, respectively. A framework with arrangement D only has a 2D 10-ring channel system, whereas that with arrangement S only contains 3D channels. In actual PST-24 crystals, the open and closed valves are almost randomly dispersed to yield a zeolite framework where the channel dimensionality varies locally from 2D to 3D.

Targeted Synthesis of a Zeolite with Pre-established Framework Topology.

Given their great potential as new industrial catalysts and adsorbents, the search for new zeolite structures is of major importance in nanoporous materials chemistry. However, although innumerable theoretical frameworks have been proposed, none of them have been synthesized by a priori design yet. We generated a library of diazolium-based cations inspired from the organic structure-directing agents (OSDAs) recently reported to give two structurally related zeolites (PST-21 and PST-22) under highly concentrated, excess-fluoride conditions and compared the stabilization energies of each OSDA cation in ten pre-established hypothetical structures. A combination of the ability of the OSDA selected in this way with the excess-fluoride approach has allowed us to crystallize PST-30, the targeted aluminosilicate zeolite structure. We anticipate that our approach, which aims to rationally couple computational predictions of OSDAs with an experimental setup, will advance further development in the synthesis of zeolites with desired properties.

Phase Transformation Behavior of a Two-Dimensional Zeolite.

Understanding the molecular-level mechanisms of phase transformation in solids is of fundamental interest for functional materials such as zeolites. Two-dimensional (2D) zeolites, when used as shape-selective catalysts, can offer improved access to the catalytically active sites and a shortened diffusion length in comparison with their 3D analogues. However, few materials are known to maintain both their intralayer microporosity and structure during calcination for organic structure-directing agent (SDA) removal. Herein we report that PST-9, a new 2D zeolite which has been synthesized via the multiple inorganic cation approach and fulfills the requirements for true layered zeolites, can be transformed into the small-pore zeolite EU-12 under its crystallization conditions through the single-layer folding process, but not through the traditional dissolution/recrystallization route. We also show that zeolite crystal growth pathway can differ according to the type of organic SDAs employed.

Combined Alkali-Organoammonium Structure Direction of High-Charge-Density Heteroatom-Containing Aluminophosphate Molecular Sieves.

The charge density mismatch concept was applied to the synthesis of high-charge-density silicoaluminophosphate SAPO-69 (OFF) and SAPO-79 (ERI) and zincoaluminophosphate PST-16 (CGS), PST-17 (BPH), PST-19 (SBS), and ZnAPO-88 (MER) molecular sieves. Combined alkali-organoammonium structure direction in these systems is thus enabled. Structure direction is treated from the perspective of stabilizing an ionic framework, the relationships between reaction charge density (OH- /H3 PO4 ), alkali and organoammonium content, and ionicity of tetrahedral framework atoms in successful structure direction are presented.

Influence of Flexibility on the Separation of Chiral Isomers in STW-Type Zeolite.

Molecular simulation, through the computation of adsorption isotherms, is a useful predictive tool for the selective capacity of nanoporous materials. Generally, adsorbents are modelled as rigid frameworks, as opposed to allowing for vibrations of the lattice, and this approximation is assumed to have negligible impact on adsorption. In this work, this approach was tested in an especially challenging system by computing the adsorption of the chiral molecules 2-pentanol, 2-methylbutanol and 3-methyl-2-butanol in the all-silica and germanosilicate chiral zeolites STW and studying their lattice vibrations upon adsorption. The analysis of single- and multicomponent adsorption isotherms showed the suitability of STW-type zeolites as molecular sieves for chiral separation processes, which pose a challenging task in the chemical and pharmaceutical industries. Moreover, new experimental adsorption data validate the force field employed. The results reveal that the lattice vibrations of the all-silica framework are sorbate-independent, while those of germanosilicate STW show host-guest coupling modulated by uptake and sorbate type that disrupts the chiral recognition sites. This study indicates that the effects of intrinsic flexibility on the selective capacity of nanoporous materials may range from low to high impact, and some of them could not have been foreseen even after examination of the structural dynamics of an empty framework.

Stepped Propane Adsorption in Pure-Silica ITW Zeolite.

Gas adsorption over zeolites is at the basis of important applications of this class of microporous crystalline solids, notably as separation media and catalysts, but it may also be complex and not straightforward to understand. Here we report that for temperature below 323 K propane adsorption on the small-pore pure-silica zeolite ITW exhibits a clear step (pseudosaturation). This is absent in the case of propene and the other small linear alkanes. An intermediate plateau, clearly observed in the 293 K isotherm, always occurs when one molecule of propane is loaded in every other cage, i.e., at half-saturation. The simulation results show a swelling of the ITW structure upon propane adsorption. The strong dependence of available pore volume on the adsorbate loading level implies that adsorption cannot occur on the void structure while saturation can only be reached on highly loaded structures. To account for this unprecedented adsorption phenomenon, we propose the term "guest-modulated effect".

A Zeolite Family Nonjointly Built from the 1,3-Stellated Cubic Building Unit.

From a technological point of view, the synthesis of new high-silica zeolites is of prime importance owing to their high potential as industrial catalysts and catalyst supports. Two such materials have been synthesized which are made up of the 1,3-stellated cubic unit (hexahedral ([42 54 ]) bre unit) as a secondary building unit, with the aid of existing imidazolium-based structure-directing agents under "excess fluoride" conditions. One of them, denoted PST-21, is the first aluminosilicate zeolite consisting of 9-ring apertures solely; it displays exceptional activity towards steering the skeletal isomerization of 1-butene to isobutene and bridges the gap between small- and medium-pore structures. A series of hypothetical structures are also described that are nonjointly built from the bre unit; all of these structures are chemically feasible and will thus be helpful in designing the synthesis of novel zeolites containing 9-ring and/or 10-ring channels.

Organic-Free Synthesis of Silicoaluminophosphate Molecular Sieves.

Silicoaluminophosphate (SAPO) molecular sieves are an important class of microporous materials and are useful for industrial catalysis and separations. They have been synthesized exclusively by the use of expensive and environmentally unfriendly organic structure-directing agents. Now the synthesis of SAPO molecular sieves is reported with MER, EDI, GIS, and ANA topologies under wholly inorganic conditions. Multinuclear MAS NMR analyses demonstrate the presence of Si, Al, and P atoms in their frameworks. These SAPO materials all have unusually high framework charge densities (0.25-0.46), owing to the small size of alkali metal cations used as an inorganic structure-directing agent. A continuous Si increase in the synthesis gel for MER-type SAPO molecular sieves led to the formation of framework Si(0Al) units, decreasing the number of extra-framework cations per unit cell and thus making the resulting solid useful for CO2 adsorption.