Facile and Green Synthesis of Well-Defined Nanocrystal Oxygen Evolution Catalysts by Rational Crystallization Regulation.

The development of catalysts for an economical and efficient oxygen evolution reaction (OER) is critical for clean and sustainable energy storage and conversion. Nickel-iron-based (NiFe) nanostructures are widely investigated as active OER catalysts and especially shape-controlled nanocrystals exhibit optimized surface structure and electronic properties. However, the structural control from amorphous to well-defined crystals is usually time-consuming and requires multiple stages. Here, a universal two-step precipitation-hydrothermal approach is reported to prepare a series of NiFe-based nanocrystals (e.g., hydroxides, sulfides, and molybdates) from amorphous precipitates. Their morphology and evolution of atomic and electronic structure during this process are studied using conclusive microscopy and spectroscopy techniques. The short-term, additive-free, and low-cost method allows for the control of the crystallinity of the materials and facilitates the generation of nanosheets, nanorods, or nano-octahedra with excellent water oxidation activity. The NiFe-based crystalline catalysts exhibit slightly compromised initial activity but more robust long-term stability than their amorphous counterparts during electrochemical operation. This facile, reliable, and universal synthesis method is promising in strategies for fabricating NiFe-based nanostructures as efficient and economically valuable OER electrocatalysts.

Stability of Ni-Fe-Layered Double Hydroxide Under Long-Term Operation in AEM Water Electrolysis.

Anion exchange membrane water electrolysis (AEMWE) is an attractive method for green hydrogen production. It allows the use of non-platinum group metal catalysts and can achieve performance comparable to proton exchange membrane water electrolyzers due to recent technological advances. While current systems already show high performances with available materials, research gaps remain in understanding electrode durability and degradation behavior. In this study, the performance and degradation tracking of a Ni3Fe-LDH-based single-cell is implemented and investigated through the correlation of electrochemical data using chemical and physical characterization methods. A performance stability of 1000 h, with a degradation rate of 84 µV h-1 at 1 A cm-2 is achieved, presenting the Ni3Fe-LDH-based cell as a stable and cost-attractive AEMWE system. The results show that the conductivity of the formed Ni-Fe-phase is one key to obtaining high electrolyzer performance and that, despite Fe leaching, change in anion-conducting binder compound, and morphological changes inside the catalyst bulk, the Ni3Fe-LDH-based single-cells demonstrate high performance and durability. The work reveals the importance of longer stability tests and presents a holistic approach of electrochemical tracking and post-mortem analysis that offers a guideline for investigating electrode degradation behavior over extended measurement periods.

Fractal diffusion in high temperature polymer electrolyte fuel cell membranes.

The performance of fuel cells depends largely on the proton diffusion in the proton conducting membrane, the core of a fuel cell. High temperature polymer electrolyte fuel cells are based on a polymer membrane swollen with phosphoric acid as the electrolyte, where proton conduction takes place. We studied the proton diffusion in such membranes with neutron scattering techniques which are especially sensitive to the proton contribution. Time of flight spectroscopy and backscattering spectroscopy have been combined to cover a broad dynamic range. In order to selectively observe the diffusion of protons potentially contributing to the ion conductivity, two samples were prepared, where in one of the samples the phosphoric acid was used with hydrogen replaced by deuterium. The scattering data from the two samples were subtracted in a suitable way after measurement. Thereby subdiffusive behavior of the proton diffusion has been observed and interpreted in terms of a model of fractal diffusion. For this purpose, a scattering function for fractal diffusion has been developed. The fractal diffusion dimension dw and the Hausdorff dimension df have been determined on the length scales covered in the neutron scattering experiments.

Raman study of the polybenzimidazole-phosphoric acid interactions in membranes for fuel cells.

Poly(2,5-benzimidazole) (AB-PBI) membranes are investigated by studying the FT-Raman signals due to the benzimidazole ring vibration together with the C-C and C-H out-of- and in-plane ring deformations. By immersion in aqueous ortho-phosphoric acid for different time periods, membranes with various doping degrees, i.e. different molar fractions of acid, are prepared. The chemical-physical interactions between polymer and acid are studied through band shifting and intensity change of diagnostic peaks in the 500-2000 cm(-1) spectral range. The formation of hydrogen bonding networks surrounding the polymer seems to be the main reason for the observed interactions. Only if the AB-PBI polymer is highly doped, the Raman spectra show an additional signal, which can be attributed to the presence of free phosphoric acid molecules in the polymer network. For low and intermediate doping degrees no evidence for free phosphoric acid molecules can be seen in the spectra. The extent of the polymer-phosphoric acid interactions in the doped membrane material is reinvestigated after a period of one month and the stability discussed. Our results provide insight into the role of phosphoric acid as a medium in the conductivity mechanism in polybenzimidazole.

Multistep Sulfur Leaching for the Development of a Highly Efficient and Stable NiSx/Ni(OH)2/NiOOH Electrocatalyst for Anion Exchange Membrane Water Electrolysis.

Nickel (poly)sulfides have been widely studied as anodic catalysts for alkaline water electrolysis owing to their diverse morphologies, high catalytic activities in the oxygen evolution reaction (OER), and low cost. To utilize low-cost and high-efficiency polysulfides with industry-relevant cycling stability, we develop a Ni-rich NiSx/Ni(OH)2/NiOOH catalyst derived from NiS2/Ni3S4 nanocubes. Ni-rich NiSx/Ni(OH)2/NiOOH shows improved OER catalytic activity (η = 374 mV@50 mA cm-2) and stability (0.1% voltage increase) after 65 h of a galvanostatic test at 10 mA cm-2 compared with commercial Ni/NiO and hydrothermally synthesized Ni(OH)2 (both show η > 460 mV@50 mA cm-2 along with 4.40 and 1.92% voltage increase, respectively). A water-splitting electrolyzer based on Pt/C||AF1-HNN8-50||NiSx/Ni(OH)2/NiOOH exhibits a current density of 1800 mA cm-2 at 2.0 V and 500 h high-rate stability at 1000 mA cm-2 with negligible attenuation of only 0.12 mV h-1. This work provides an understanding of truly stable species, intrinsic active phases of Ni polysulfides, their high-rate stability in a real cell, and sheds light on the development of stable chalcogenide-based anodic electrocatalysts for anion exchange membrane water electrolysis (AEMWE).

Constructing a Multifunctional Interface between Membrane and Porous Transport Layer for Water Electrolyzers.

The cell performance and durability of polymer electrolyte membrane (PEM) water electrolyzers are limited by the surface passivation of titanium-based porous transport layers (PTLs). In order to ensure stable performance profiles over time, large amounts (≥1 mg·cm-2) of noble metals (Au, Pt, Ir) are most widely used to coat titanium-based PTLs. However, their high cost is still a major obstacle toward commercialization and widespread application. In this paper, we assess different loadings of iridium, ranging from 0.005 to 0.05 mg·cm-2 in titanium PTLs, that consequently affect the investment costs of PEM water electrolyzers. Concerning a reduction in the precious metal costs, we found that Ir as a protective layer with a loading of 0.025 mg·cm-2 on the PTLs would be sufficient to achieve the same cell performance as PTLs with a higher Ir loading. This Ir loading is a 40-fold reduction over the Au or Pt loading typically used for protective layers in current commercial PEM water electrolyzers. We show that the Ir protective layer here not only decreases the Ohmic resistance significantly, which is the largest part of the gain in performance, but moreover, the oxygen evolution reaction activity of the iridium layer makes it promising as a cost-effective catalyst layer. Our work also confirms that the proper construction of a multifunctional interface between a membrane and a PTL indeed plays a crucial role in guaranteeing the superior performance and efficiency of electrochemical devices.

Fuel Cell Electrode Characterization Using Neutron Scattering.

Electrochemical energy conversion and storage is key for the use of regenerative energies at large scale. A thorough understanding of the individual components, such as the ion conducting membrane and the electrode layers, can be obtained with scattering techniques on atomic to molecular length scales. The largely heterogeneous electrode layers of High-Temperature Polymer Electrolyte Fuel Cells are studied in this work with small- and wide-angle neutron scattering at the same time with the iMATERIA diffractometer at the spallation neutron source at J-PARC, opening a view on structural properties on atomic to mesoscopic length scales. Recent results on the proton mobility from the same samples measured with backscattering spectroscopy are put into relation with the structural findings.

Proton diffusion in the catalytic layer for high temperature polymer electrolyte fuel cells.

The present study focuses on quasielastic neutron scattering (QENS) of the proton dynamics in phosphoric acid (PA) inside the catalytic layer of high-temperature polymer electrolyte fuel cells (HT-PEFCs). The nanosecond proton dynamics is investigated on the local length scale around operating temperatures (300 K-430 K) using neutron backscattering spectroscopy. We have investigated the catalyst doped with different amounts of PA in order to understand the distribution of PA inside the layer. Three approaches are considered for the description of proton dynamics: the random jump diffusion model, distribution of diffusion constants and, finally, the trap model. Due to adsorption of the PA on the Pt particles the diffusion of protons in the catalytic layer is different in comparison to the bulk acid. The proton dynamics in the catalytic layer can be described by the random jump diffusion with traps. This diffusion is significantly slower than the diffusion of free PA; this also results in a lower conductivity, which is estimated from the obtained diffusion constant.

3D printed sample holder for in-operando EPR spectroscopy on high temperature polymer electrolyte fuel cells.

Electrochemical cells contain electrically conductive components, which causes various problems if such a cell is analyzed during operation in an EPR resonator. The optimum cell design strongly depends on the application and it is necessary to make certain compromises that need to be individually arranged. Rapid prototyping presents a straightforward option to implement a variable cell design that can be easily adapted to changing requirements. In this communication, it is demonstrated that sample containers produced by 3D printing are suitable for EPR applications, with a particular emphasis on electrochemical applications. The housing of a high temperature polymer electrolyte fuel cell (HT-PEFC) with a phosphoric acid doped polybenzimidazole membrane was prepared from polycarbonate by 3D printing. Using a custom glass Dewar, this fuel cell could be operated at temperatures up to 140°C in a standard EPR cavity. The carbon-based gas diffusion layer showed an EPR signal with a characteristic Dysonian line shape, whose evolution could be monitored in-operando in a non-invasive manner.