Effects of Particle Abrasion Media and Pressure on Flexural Strength and Bond Strength of Zirconia.

OBJECTIVES: To compare the effects of particle abrasion medium and pressure on shear bond strength and biaxial flexural strength of three generations of zirconia (Lava Frame, Lava Plus, and Lava Esthetic) with the goal of optimizing the bond to zirconia. METHODS: 280 discs (14 mm diameter; 1 mm thickness) of each zirconia were milled and sintered. Specimens of each material were randomly distributed into 14 groups (n=20); half were tested for shear bond strength and half were tested for biaxial flexural strength. The specimens were particle abraded on one surface by 2 different media (50 µm alumina particles or 50 µm glass beads) for 10 seconds at three different pressures (15, 30, and 45 psi or 0.1, 0.2, 0.3 MPa). Untreated specimens served as positive control. A tube (1.50 mm diameter) filled with dual cured resin cement (Panavia SA) was placed onto the surface and light cured. Specimens were stored in water (37°C for 24 hours) and shear bond strength was measured in a universal testing machine (Instron). Biaxial flexural strength of each specimen was measured according to ISO 6872. Shear bond strength and biaxial flexural strength were compared individually with a 2-way analysis of variance (ANOVA) for factors surface treatment and zirconia composition. RESULTS: Significant differences were seen between surface treatments (p<0.01), zirconia composition (p<0.01) and their interaction (p<0.01) for both bond strength and flexural strength. With alumina particle abrasion, higher pressure produced higher bonds for Lava Frame and Lava Plus zirconia while the bond of Lava Esthetic declined with increased pressure. Higher pressure (>0.2 MPa or 30 psi) with alumina decreased biaxial flexural strength with Lava Esthetic zirconia. CONCLUSIONS: Particle abrasion with alumina produced a significantly better combination of bond strength while maintaining biaxial strength of three zirconia materials than particle abrasion with glass beads. The bond strength also depended upon the pressure of particle abrasion and the generation of zirconia used.

Ceramics: past, present, and future.

The selection and application of synthetic materials for surgical implants has been directly dependent upon the biocompatibility profiles of specific prosthetic devices. The early rationale for ceramic biomaterials was based upon the chemical and biochemical inertness (minimal bioreactivity) of elemental compounds constituted into structural forms (materials). Subsequently, mildly reactive (bioactive), and partially and fully degradable ceramics were identified for clinical uses. Structural forms have included bulk solids or particulates with and without porosities for tissue ingrowth, and more recently, coatings onto other types of biomaterial substrates. The physical shapes selected were application dependent, with advantages and disadvantages determined by: (1) the basic material and design properties of the device construct; and (2) the patient-based functional considerations. Most of the ceramics (bioceramics) selected in the 1960s and 1970s have continued over the long-term, and the science and technology for thick and thin coatings have evolved significantly over the past decade. Applications of ceramic biomaterials range from bulk (100%) ceramic structures as joint and bone replacements to fully or partially biodegradable substrates for the controlled delivery of pharmaceutical drugs, growth factors, and morphogenetically inductive substances. Because of the relatively unique properties of bioceramics, expanded uses as structural composites with other biomaterials and macromolecular biologically-derived substances are anticipated in the future.

Suture techniques for atrioventricular valves: experimental study.

Repair of the complete atrioventricular canal defect is still complicated by dehiscence of sutured atrioventricular valves. An in vitro study of initial suture line strength during tensile loading was made using canine pericardial leaflets. Type of "non-pledgetted" stitch was not related to suture line strength. Closer spacing of non-pledgetted stitches (1 mm versus 2 mm) increased strength 29% (p less than 0.05). Pledgets increased strength 25% (p = 0.004). Greater depth (3 mm versus 1.5 mm) increased strength 32% (p less than 0.0001) in both pledgetted and non-pledgetted stitches. Larger suture size (4-0 versus 6-0) increased strength minimally. An in vivo study was performed to determine if the positive effect of pledgets on initial stitch strength would persist in a functioning mitral valve during healing. Four incisions were made at the base of the anterior mitral leaflet in dogs and were closed with one horizontal mattress stitch, with or without pledgets. After 1 to 7 days, none of the 16 pledget-supported stitches had disrupted whereas nine of the 16 stitches without pledgets had torn out of the leaflet (p = 0.001). Tensile testing indicated use of pledgets resulted in stronger stitches (p = 0.0005). Results indicate that in the repair of the complete atrioventricular canal defect, pledget-supported sutures should be used. If non-pledgetted stitches are necessary, bites should be deep and closely spaced.

Interfacial shear strength and histology of plasma sprayed and sintered hydroxyapatite implants in vivo.

The interfaces of bone with sintered hydroxyapatite (SHA) and plasma sprayed hydroxyapatite-coated (HAC) implants in the femora of six dogs were examined by light microscopy, scanning electron microscopy, energy dispersive X-ray analysis, and push-out tests. The results demonstrated that there was no significant difference at 12 and 24 weeks after insertion between the interfacial shear strengths with bone for the two types of implants, however, the histological characteristics of the bone around the plasma sprayed HA could be distinguished from that of the sintered HA. The HAC implants showed an early surface biodegradation as compared with the SHA implants. The observed differences in the interfacial zones may be attributed to different bone cell activities and variations in the dynamics of bone formation, possibly resulting from a higher level of dissolution/reprecipitation along the plasma sprayed HA surface.

Quantitative stereological investigations of porous alumina implant biomaterials.

We made several conclusions from this study on a candidate porous alumina bioceramic. First, the volume fraction of porosity varied from 64 to 79%, whereas Archimedes density shows 62% porosity. Second, the mean lineal intercept and tangent diameter varied from 0.048 to 0.058 cm and 0.034 to 0.040 cm, respectively, and did not provide a good concept of the minimum pore size neck dimensions for the specimen. Third, the pore-size dimension varied from 0.0185 to 0.1157 cm which indicated a minimum pore neck size large enough for tissue ingrowth and ossification if located in bone. Fourth, the pore structure was totally interconnected with considerable side branching and multi-interconnections. Fifth, the serial sectioning of the porous alumina ceramic biomaterial provides considerable insight into the critical features of the material as a candidate for a surgical implant material and a better understanding of the relationships between two-dimensional and three-dimensional structural components.

Evaluation of the medial soft-tissue restraints of the extensor mechanism of the knee.

We performed an anatomical dissection of the medial soft-tissue retinacular fibers that restrain lateral patellar displacement and found that the medial patellofemoral ligament inserts not only on the patella but also on the undersurface of the distal aspect of the quadriceps mechanism. The deep capsular layer contained substantial retinacular fibers that were associated with the medial patellomeniscal ligament. Functional studies of the relative contributions of the medial soft-tissue restraints in the prevention of lateral patellar displacement were also performed. Twenty-five fresh-frozen specimens of the knee, obtained after amputations (nineteen specimens) or from cadavera (six specimens) were tested biomechanically on a universal testing instrument. We ranked the soft-tissue restraints, in order of their relative contributions to the restraining force, on the basis of the percentage of force provided by the retinacular and ligamentous tissue that resisted the lateral displacement of the patella. The medial patellofemoral ligament, although varying in size and importance, was found to be the major medial soft-tissue restraint that prevented lateral displacement of the distal knee-extensor mechanism, contributing an average of 53 per cent of the total force. The patellomeniscal ligament and associated retinacular fibers in the deep capsular layer of the knee, which were previously thought to be functionally unimportant in the stabilization of the patella, contributed an average of 22 per cent of the total force. The previously described retinacular fibers (the patellotibial band) were functionally unimportant in the prevention of lateral displacement.

Evaluation of consecutively placed unloaded root-form and plate-form implants in adult Macaca mulatta monkeys.

The present paper describes 18 consecutively-treated non-human primates (Macaca mulatta) as part of a balanced block design study of 36 animals to examine osseointegration in root- and plate-form implants prepared by atraumatic preparation of bone. Clinical measurements around selected teeth and digital radiology were utilized to monitor periodontal disease and bone deposition around the unloaded implants. Once a month scaling procedures were utilized as a means of preventing further advance of periodontal disease. Results indicate that once-monthly regimen of scaling and root planing can prevent attachment loss of natural teeth and will not interfere with the healing of either type of implant; once-monthly scalings produce significant reduction in redness (P < .05) and reduced probing depths (P = .01). A second finding is that both root and blade implants show radiographic evidence of osseointegration in this primate model. The quantitative analysis demonstrates bone gain is not stabilized until 6 months after healing. The data may indicate that occlusal loading of mandibular implants at 3 months may be premature.

Analysis of consecutively placed loaded root-form and plate-form implants in adult Macaca mulatta monkeys.

The present paper describes 36 consecutively treated non-human primates (Macaca mulatta) as part of a balanced block design study to examine osseointegration in root- and plate-form implants prepared by atraumatic preparation of bone. Clinical measurements around selected teeth and digital radiology were utilized to monitor periodontal disease and bone loss around root- and plate-form implants which were loaded with a fixed prosthesis. Results indicate that once monthly regimen of scaling and root planing can prevent attachment loss in natural teeth, serving as abutments of loaded bridges. Root-form implants exhibited a significant loss of crestal bone height during the first year (P < 0.03) while plate-form implants showed less loss in bone height. There was an increase in bone mass over time for root-form or plate-form implants. Both root-form and plate-form implants provided radiographic evidence of osseointegration in loaded bridges.

Evaluation of cryopreserved bone and synthetic biomaterials in promoting spinal fusion.

The purpose of the study was to evaluate the use of cryopreserved allograft bone and tricalcium phosphate in promoting spinal fusion. Nine 20-30 lb swine underwent posterior spinal fusion at T5-T6, T13-T14, and L2-L3. Autogenous bone, cryopreserved allograft bone, or equal parts of allograft bone and tricalcium phosphate were added to the decorticated posterior elements. A total of 27 sites were prepared for fusion. The spines were retrieved at 6 months and evaluated for integrity and stability of the fusion sites by clinical examination, three-point bending tests, multiplanar radiographs, and undecalcified tetracycline-labeled and decalcified histologic sections. The nine sites that received autogenous bone were solidly fused. There were one clinical and two radiographic nonunions in the nine sites that received cryopreserved allograft bone. Sites that received a mixture of allograft bone and tricalcium phosphate demonstrated slight motion at two locations and radiographic evidence of fusion at all levels. The extent and degree of fusion was not site-specific. Three-point bending analysis did not demonstrate a significant trend as to site or materials specificity. No adverse histologic response was noted. Histologic sections and tetracycline labels confirmed abundant new bone formation at all sites at 6 months. Although autogenous bone remains the gold standard for use in spinal arthrodesis, this study demonstrates the value of cryopreserved allograft bone alone and in combination with tricalcium phosphate in promoting spinal fusion.

Multiaxis cyclic biomechanical testing of Harrington, Luque, and Drummond implants.

The performance characteristics of Harrington-Moe distraction rods, paired wired Luque rods and Drummond's system were evaluated and compared when subjected to nondestructive cyclic, multidirectional biomechanical testing. Twelve fresh, frozen swine spines with intact facet joints and anterior and posterior ligamentous complexes were instrumented and tested in a specially designed pneumatic testing machine. The instrumented spines were subjected to 207 kN/m2 compression and 49 N-m torsion. Each spine was cycled 28,000 times at 1 cycle per second. Linear and angular displacements were determined by digitizing photographs and video tapes made during testing. A computer program developed and refined for the project was used to complete the data analysis. Approximately 540 items of angular and linear displacement data were collected for each spine. Inspection of the spines after cyclic, multidirectional testing revealed no change in their osteoligamentous integrity compared with pre-testing. Pre- and post-testing radiographs showed no evidence of osseous failure, hook dislodgement or wire breakage. Erosion of laminal bone at the Harrington hook attachment sites was observed. Displacement of the Harrington hooks was seen during off-axis compression-torsion testing. Fretting and deposit of metal wear debris occurred between the sublaminal wires and "L" rods. There was no evidence of loosening of either the Drummond or Luque implants or fatigue failure of any component. Analysis of the linear and angular displacement data showed that the Luque and Drummond instrumented spines displaced less in axial compression, off-axis compression and off-axis compression-torsion than the single Harrington-Moe distraction rod.(ABSTRACT TRUNCATED AT 250 WORDS)

Cyclic axial loading of spinal implants.

The performance characteristics of Harrington distraction rods were evaluated and compared with paired wired L-rods when subjected to cyclic axial compression loading. Twelve fresh frozen swine spines with intact facet joints and anterior and posterior ligamentous complexes were instrumented and tested in a specially designed pneumatic testing device. Nine spines were displaced 2.54 cm over 10,000 cycles at a pressure of 10.3-13.8 kN/m2 (15-20 psi). Four spines were mounted in an Instron machine (Instron Engineering Corp., Canton, MA). Load displacement curves were determined for each spine without instrumentation, with Harrington distraction rod and with paired wired L-rods. Results of this cyclic axial compression testing showed that the Harrington distraction rod allowed 0.5 cm shortening in contrast to the L-rods that permitted 1.5 cm of axial displacement. Friction movement and metallic debris were noted between the sublaminal wires and the L-rods. The Luque Instrumented spine showed greater coronal plane displacement than the Harrington instrumented spines. Displacements in the sagittal plane were greater with the Harrington than Luque instrumented spines. Rotation changes in the sagittal plane were greater with the Harrington than Luque instrumented spines. Load displacement curves done on four spines indicated a wide range of applied load, 356 N (80 lbs) to 712 N (160 lbs) being necessary to displace the spines 2.54 cm. The clinician should be aware that the Luque system does not resist imposed axial compression loading in the axial and coronal planes as well as the Harrington distraction rod.(ABSTRACT TRUNCATED AT 250 WORDS)

The effects of graft rotation on attachment site separation distances in anterior cruciate ligament reconstruction.

We created a model to see if twisting the graft in an anterior cruciate ligament reconstruction affected the distance separating the femoral and tibial attachments of the perimeter fibers of a patellar tendon graft. Graft bone plugs were simulated by two 12.5-mm diameter Delrin cylinders. Holes, 1 mm in diameter, were placed at the four corners of a centralized rectangle measuring 5 by 10 mm. Graft ligament fibers were represented by color-coded sutures passed through the holes in the modeled bone plugs. This graft model was fixed in tunnels reamed under arthroscopic guidance at the anterior cruciate ligament attachment sites of the femur and tibia in six fresh-frozen knee specimens. Spring gauges were used to measure indirectly the changes in distance of separation during knee flexion between the femoral and tibial attachments relative to a zero defined at 90 degrees of knee flexion. The tibial cylinder was rotated at 45 degrees increments from 90 degrees external to 180 degrees internal rotation relative to the femoral cylinder and measurements were repeated after each incremental rotation. External rotation resulted in a statistically significant higher mean separation distance (4.5 mm) for peripheral graft attachments than internal rotation (2.8 mm) (P = 0.05).

In vitro vs in vivo corrosion analyses of two alloys.

The in vitro and in vivo corrosion characteristics of two alloys, cast Co-Cr-Mo (ASTM F75) and wrought Ni-Cr-Mo, were evaluated using electro-chemical corrosion analysis. Two in vitro electrolytic solutions were utilized, an isotonic saline solution consisting of 0.9 w/o NaCl in distilled water and an isotonic saline solution with 10 v/o sterile calf serum. The in vivo environment was created by implanting cylindrically shaped specimens of each alloy into the back muscles of New Zealand white rabbits. Cyclic anodic and cathodic polarization curves were generated for the three test conditions and subsequently were compared. Anodic curves conducted using the isotonic saline and isotonic saline plus serum electrolyte solutions were very similar to the anodic curves generated for the implanted alloy specimens for both alloys. The corrosion rates predicted from the in vitro and in vivo cathodic polarization curves were not statistically different for the three test conditions. Overall, the corrosion data generated using the in vitro environmental conditions adequately predicted the in vivo corrosion behavior of the cast Co-Cr-Mo and wrought Ni-Cr-Mo alloys.

Analysis of Ti-6Al-4V implants placed with fibroblast growth factor 1 in rat tibiae.

Titanium-aluminum-vanadium (Ti-6Al-4V) implants were placed in the tibiae of 32 rats (male Sprague-Dawley, 350 g) to examine healing and bone response. Half of the implants were treated with fibroblast growth factor 1 (FGF-1) delivered in an activated fibrinogen matrix. Animals were injected with a radiopharmaceutical imaging agent, technetium-99m-methylene diphosphonate (Tc-99m-MDP), which concentrates in bone, especially in areas of higher osteoblastic activity. Binding of Tc-99m-MDP to the implant was detected in vivo by Anger gamma camera imaging. Fourteen days after implant surgery, specimens were recovered and prepared for histomorphometric analysis. Histologic examination revealed that samples treated with FGF-1 demonstrated significantly greater amounts of bone-to-implant contact (P < .05) compared to controls. Also, FGF-1-treated samples showed significantly greater amounts of bone (percent volume) adjacent to implants (P < .005). These findings were supported by analyses of the non-invasive Tc-99m-MDP images, which demonstrated significantly greater uptake of Tc-99m-MDP adjacent to FGF-1-treated implants (P < .05). Results of the experiments supported the hypothesis that FGF-1 could increase bone production around implants in a rat model.

Histologic response after implantation of porous hydroxylapatite ceramic in humans.

After periods of observation from 3 to 36 months, biopsies were obtained from 22 patients in whom porous block and particulate hydroxylapatite ceramic (Interpore 200) had been used for augmentation procedures and in two patients in whom nonporous particulate hydroxylapatite (Calcitite) had been used. Histologic examination of serial sections of decalcified specimens revealed vital bone formation in relation to the blocks, whereas the particulate was encapsulated in fibrous tissue. The differences in biological behavior are discussed.

Surface characterization of radio-frequency glow discharged and autoclaved titanium surfaces.

To characterize titanium surfaces treated with radio-frequency glow discharge (RFGD) after media exposure, surface chemical analyses were performed using x-ray photoelectron spectroscopy. Auger electron spectroscopy, and Fourier transform infrared-reflection absorption spectroscopy (FTIR-RAS). The RFGD treatments resulted in a cleaner surface as compared to as-sputtered or as-autoclaved titanium specimens. The oxide thickness of RFGD-treated titanium specimens was not statistically different from the as-autoclaved and as-sputter cleaned titanium specimens. Exposure to a phosphate-buffered saline solution revealed a greater deposition of calcium and phosphorous on the RFGD-treated surfaces. Auger electron spectroscopy depth profiles showed that calcium and phosphorous ions diffused into the titanium oxide layer. The calcium and phosphorous deposits were identified as amorphous calcium phosphate compounds using FTIR-RAS. These results suggest that RFGD treatments of titanium enhance calcium and/or phosphate affinity because of an increase in elemental interactions at the surface, thereby resulting in the formation of amorphous calcium phosphate compounds.

Cleaning and heat-treatment effects on unalloyed titanium implant surfaces.

This study tested the following hypotheses: (1) acid-cleaned and passivated unalloyed titanium implants have higher surface energies (which are considered desirable for bone implants) than ethanol-cleaned titanium; (2) higher temperatures of heat treatment of unalloyed titanium result in higher surface energies; and (3) these changes can be related to changes in surface composition and roughness. Thus, unalloyed titanium specimens were either acid-cleaned and passivated (CP) or ethanol-cleaned (Et). Each set was then divided into 3 groups and heat-treated for 1 hour at 316 degrees C (600 degrees F), 427 degrees C (800 degrees F), and 538 degrees C (1,000 degrees F), respectively. Surface roughness values for each of these groups were determined using atomic force microscopy, while surface compositions were determined using Auger electron, x-ray photoelectron, and Raman spectroscopic techniques. Surface energies were estimated using a 2-liquid geometric mean technique and correlated with surface roughness, elemental composition, and elemental thickness. The CP surfaces were slightly rougher than the Et specimens, which had greater oxide thickness and hydrocarbon presence. The surface oxides were composed of TiO2, Ti2O3, and possibly titanium peroxide; those heat-treated at 427 degrees C or above were crystalline. The CP specimens had carbonaceous coverage that was of a different composition from that on Et specimens. The CP specimens had significantly higher surface energies, which showed statistically significant correlations with oxide thickness and carbonaceous presence. In conclusion, ethanol cleaning of unalloyed titanium dental implants may not provide optimal surface properties when compared to cleaning with phosphoric acid followed by nitric acid passivation.

Bone response to titanium alloy implants placed in diabetic rats.

Although dental implants continue to provide consistent and predictable treatment options for most patients, some people with uncontrolled systemic disease may be denied implant treatment. Diabetes is one such disease. According to the U.S. Centers for Disease Control and Prevention, diabetes is a leading cause of blindness, kidney failure, and amputations of the lower extremities. These complications result from microvascular disturbances associated with diabetes. The effect of diabetes on the healing of titanium implants has not been well established. In this study of 32 rats, diabetes was induced in 16 animals by injection of streptozotocin (65 mg/kg); the remaining 16 animals served as controls. Titanium alloy implants were placed in the tibiae of all 32 rats using standard surgical techniques. Implants healed for 14 days. Blood samples were obtained for serum glucose, osteocalcin, and alkaline phosphatase analyses. Implants were retrieved and processed for histomorphometric analyses. Three quantities were measured using light microscopy, video capture, and computer analysis: percent osseointegration (i.e., linear bone interface), associated bone volume percent, and contact frequency. Diabetic animals demonstrated significantly less osseointegration than controls. However, bone volume percent in diabetic animals was about 4 times greater than controls. Biochemical analyses were mixed; diabetic animals demonstrated increased serum osteocalcin levels compared to controls but decreased alkaline phosphatase. Based on the results of this study, it was concluded that the bone response associated with titanium alloy implants in the tibiae of diabetic rats is uniquely different from controls.

Corrosion of dental copper, nickel, and gold alloys in artificial saliva and saline solutions.

The purpose of this investigation was to study the tarnish and corrosion of three commercial copper alloys, three experimental copper alloys, two nickel alloys, and one high-gold alloy by exposing the specimens for four weeks to artificial saliva and saline solutions. Half of the specimens were brushed, and the solutions were changed regularly. The copper-based and the beryllium-containing nickel alloys exhibited significant surface alterations after exposure to either solution. The potential of elevated release of ions to the oral cavity and to the target organs by some of the investigated alloys should be considered if dental usage of these alloys is to be extended.

Corrosion and ion transfer from porous metallic alloys to tissues.

Investigations on porous and nonporous alloys currently available for surgical implant device stabilization through tissue ingrowth have shown microstructures that are characteristic of the thermal processing history of the device and alloy with differences between the nonporous and porous devices of the same nominal chemical analysis, in vitro corrosion potentials that are similar for porous and nonporous alloys and corrosion rates that are approximately proportional to the increases in relative surface areas (X 2 to X 10); local tissue interactions at the cellular level that are specific to the type and amount of elemental constituents present at the interface; and no direct correlations between the local cellular responses (fibroblasts) and the potential for hypersensitivity and other systemically mediated responses. Evaluations of the available published literature and available information on device retrievals and analyses support the opinion that no quantitative, statistically based epidemiologic studies have yet established significant correlations between selected metallic ions and major types of tissue lesions. However, with the changes in surface area and basic surface chemistry for existing alloy systems, research on the long-term tissue responses should be emphasized. In our opinion, biomaterial surface modifications are possible, whereby the relative quantities of released ions available to the environment could be significantly reduced.