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1.
Opt Express ; 32(12): 21577-21593, 2024 Jun 03.
Artigo em Inglês | MEDLINE | ID: mdl-38859508

RESUMO

Phase measuring deflectometry (PMD) is a key measurement technology for specular surfaces form measurement. Compared with conventional PMD techniques, the near optical coaxial PMD (NCPMD) can achieve compact configuration, light weight and reducing measurement error caused by shadows of the surface structures through utilizing a plate beamsplitter. However, the introduction of the plate beamsplitter will affect the measurement accuracy of the NCPMD system. The refraction of the plate beamsplitter needs to be considered. In this work, a virtual system of NCPMD was established, and an error model of the NCPMD system by considering the refraction influence of the plate beamsplitter was presented to analyze the shape reconstruction error caused by the plate beamsplitter. Moreover, the calibration method of the beamsplitter and the ray tracing algorithm to achieve error compensation of the beamsplitter were proposed. The proposed error compensation method can effectively improve the measurement accuracy of NCPMD system which has been confirmed by surface measurement experiments.

2.
Opt Express ; 31(23): 38318-38333, 2023 Nov 06.
Artigo em Inglês | MEDLINE | ID: mdl-38017940

RESUMO

Fringe projection profilometry (FPP) has been widely used in many fields due to its fast speed, high accuracy and full-field characteristics. However, it is still a challenging problem to deal with high dynamic range (HDR) objects for traditional FPP, which utilizes a single exposure time or a single projection intensity. Overexposure will occur in areas with large reflectivity, which exceeds the maximum capturing capacity of camera sensors, resulting in the failure to obtain the accurate intensity, absolute phase and three-dimensional (3D) data. In this paper, a uniform blue image is projected to divide object surface into three areas with different reflectivity by using different intensity responses of RGB channels of color images. Crosstalk coefficient function is applied to obtain intensity of overexposed areas, and then the optimal exposure time of areas is calculated by the linear photometric response of the camera. Finally, three sets of blue fringe patterns with optimal exposure time are synthesized into the fused HDR images to calculate the absolute phase. Experimental results confirm that the proposed method can accurately measure HDR objects with large variation range of reflectivity.

3.
Opt Express ; 30(11): 18655-18666, 2022 May 23.
Artigo em Inglês | MEDLINE | ID: mdl-36221662

RESUMO

Deflectometry has been widely used in topography measurement of specular surface. In deflectometry with a curved screen, the range of the gradient and height field of the measured specular surface can be effectively expanded compared to deflectometry with a plane screen. As stereo deflectometry measures gradient with high accuracy, the specular surface is reconstructed by integrating the gradient. In this paper, a stereo deflectometry with a curved screen is proposed in the aspect of system calibration and measuring principle. A pair of cameras and deflectometric system are calibrated simultaneously to obtain the camera parameters and relationship between two cameras and the curved screen. Then, pairs of rectified fringe patterns are demodulated to obtain two pairs of rectified absolute phase maps and homologous points are searched along epipolar line with the principle of the same normal direction on specular surface. Finally, simulated and actual experiments are carried out and the results show high accuracy and stability.

4.
Opt Express ; 30(15): 28207-28219, 2022 Jul 18.
Artigo em Inglês | MEDLINE | ID: mdl-36236973

RESUMO

In the field of optical three-dimension (3-D) measurement, reconstruction usually is completed by the integration of a two-dimensional (2-D) gradient data set. Position and posture of camera and shape of the surface under test determine the location of gradient data which usually is on quadrilateral grids. This paper proposes a B-spline surface-based 3D reconstruction method for deflectometry, which reconstructs the surface under test with its 2-D gradient data set. The 2-D gradient data set consists of gradient data and the 2-D location of the gradient data in the camera coordinate system. The 2-D gradient data set is first transferred to the cameras' virtual image plane, so it locates on rectangular grids. Then, based on the properties of the B-spline basis function and characteristics of the camera, linear equations are derived to solve control points along the virtual image plane. The solved control points reconstruct the surface under test in the camera coordinate system. The property of the B-spline basis function determines the relationship between the depth of the surface and its derivative. The characteristic of the camera determines the relationship between the depth of the surface and the 2-D location of the gradient data. Meanwhile, the accuracy of the 2-D location can also be improved by the linear equations. Finally, simulated and actual experiments show that the proposed method is accurate and efficient at reconstructing surfaces in deflectometry.

5.
Opt Express ; 30(23): 42454-42469, 2022 Nov 07.
Artigo em Inglês | MEDLINE | ID: mdl-36366699

RESUMO

In the field of three-dimensional (3-D) metrology based on fringe projection profilometry (FPP), accurate camera calibration is an essential task and a primary requirement. In order to improve the accuracy of camera calibration, the calibration board or calibration target needs to be manufactured with high accuracy, and the marker points in calibration image require to be positioned with high accuracy. This paper presents an improved camera calibration method by simultaneously optimizing the camera parameters and target geometry. Specifically, a set of regularly distributed target markers with rich coded concentric ring pattern is first displayed on a liquid crystal display (LCD) screen. Then, the sub-pixel edges of all coded bands radial straight lines are automatically located at several positions of the LCD screen. Finally, the sub-pixel edge point set is mapped into parameter space to form a line set, and the intersection of the lines is defined as the center pixel coordinates of each target point to complete the camera calibration. The simulation and experimental results verify that the proposed camera calibration method is feasible and easy to operate, which can essentially eliminate the perspective transformation error to improve the accuracy of camera parameters and target geometry.

6.
Sensors (Basel) ; 22(18)2022 Sep 09.
Artigo em Inglês | MEDLINE | ID: mdl-36146195

RESUMO

The camera and projector are indispensable hardware parts of a color fringe projection 3D measurement system. Chromatic aberration between different color channels of the projector and camera has an impact on the measurement accuracy of the color fringe projection 3D profile measurement. There are many studies on camera calibration, but the chromatic aberration of the projector remains a question deserving of further investigation. In view of the complex system architecture and theoretical derivation of the traditional projector radial chromatic aberration method, a phase target based on projector radial chromatic aberration measurement and the correction method are proposed in this paper. This method uses a liquid crystal display with a holographic projection film as the phase target. The liquid crystal display sequentially displays red, green, and blue horizontal and vertical sinusoidal fringe images. The projector projects red, green, and blue horizontal and vertical sinusoidal fringe images to the phase target in turn, and calculates the absolute phases of the display fringes and reflection fringes, respectively. Taking the green channel as the reference channel, a phase coordinate system is established based on the phases of the vertical and horizontal directions displayed on the display screen, using the phase of the reflection fringes on the display screen as the ideal phase value of the phase point. Then, the phase coordinate system of the red and blue channels is transferred to the green phase coordinate system to calculate the chromatic aberration of the red-green channels and the blue-green channels, and pre-compensation is conducted. Experimental results prove that this method can measure and calibrate the radial chromatic aberration of the projector without being affected by the image quality of the camera. The correction effect of this method is that the maximum chromatic aberration of the red-green channel decreases from 1.9591/pixel to 0.5759/pixel, and the average chromatic aberration decreases from 0.2555/pixel to 0.1865/pixel. In addition, blue-green channel maximum chromatic aberration decreased from 1.8906/pixel to 0.5938/pixel, and the average chromatic aberration decreased from 0.2347/pixel to 0.1907/pixel. This method can improve the projection quality for fringe projection 3D profile measurement technology.

7.
Opt Express ; 29(10): 15053-15066, 2021 May 10.
Artigo em Inglês | MEDLINE | ID: mdl-33985213

RESUMO

Camera and projector are the key components of structured light three-dimensional (3-D) measurements, and Digital Light Processing (DLP) projector has been widely used for projecting digital structured light patterns for the measurement. The light projecting of projectors can be modeled as the inverse procedures of camera imaging, and its high-accuracy calibration is still a remaining challenge. Therefore, this paper proposes a novel projector calibration method to improve the calibration accuracy of DLP projector. By fixing the position of the camera and calibration board, this method essentially eliminates the perspective transformation error and effectively avoids the distortion of the extracted marker points. The proposed projector calibration procedures are given as follows: Firstly, the optical axis of the camera is adjusted parallel to the normal of the hollow ring calibration board, and a texture image is captured by the camera; Secondly, the horizontal and vertical fringe patterns with nine different positions and directions are projected onto the calibration board, and nine sets of projected images are taken; Finally, a one-to-one correspondence between the camera and the projector is established, and the projector is accurately calibrated using the phase equivalence. The experimental results show that the proposed projector calibration method is feasible and easy to operate, which can essentially eliminate the perspective transformation error and ensure the competitive accuracy.

8.
Opt Lett ; 46(13): 3091-3094, 2021 Jul 01.
Artigo em Inglês | MEDLINE | ID: mdl-34197388

RESUMO

Three-dimensional surface information acquisition of specular objects plays an important role in the fields of automobile industry, aerospace, cultural relic protection, intelligent robotics, equipment manufacturing, and so on. Most of the existing specular surface measurement methods are based on focused sinusoidal fringe patterns, so there are certain requirements for the range of the depth of field (DOF) of the camera on the focus position. However, for many specular surfaces with a large gradient, the tested objects may not always be in the DOF of the camera, so sinusoidal fringe patterns are defocused to be vulnerable to the noise. In this Letter, a new infrared phase measuring deflectometry (PMD) based on defocused binary fringe is proposed that combines a binary fringe defocusing technique and direct PMD. The measurement principle and the corresponding system calibration method are described. The feasibility and measurement accuracy of fringe defocus in specular measurement are studied in principle. The experimental results on several specular objects show that the proposed method can effectively measure specular surfaces out of the DOF of the camera.

9.
Opt Express ; 28(19): 27561-27574, 2020 Sep 14.
Artigo em Inglês | MEDLINE | ID: mdl-32988047

RESUMO

The three-dimensional (3D) data of object surfaces, like a precision machine part, play an important role in the fields of aerospace, automotive industry, augmented reality, heritage preservation, smart city, etc. The existing fringe projection profilometry and deflectometry can only measure the 3D shape of diffused and specular surfaces, respectively. However, there are many components having both diffused and specular surfaces. This paper presents a novel method for measuring the 3D shape of diffused/specular surfaces by combining fringe projection profilometry and direct phase measuring deflectometry. The principle and calibration method of the proposed method are elaborated. Experimental studies are conducted with an artificial diffused/specular step having diffused/specular surfaces to verify the measurement accuracy. The results on several objects show that the proposed method can measure diffused/specular surfaces effectively with certain accuracy. Error sources are also analyzed to improve the measurement accuracy.

10.
Sensors (Basel) ; 21(1)2020 Dec 24.
Artigo em Inglês | MEDLINE | ID: mdl-33374278

RESUMO

Depth estimation is a crucial component in many 3D vision applications. Monocular depth estimation is gaining increasing interest due to flexible use and extremely low system requirements, but inherently ill-posed and ambiguous characteristics still cause unsatisfactory estimation results. This paper proposes a new deep convolutional neural network for monocular depth estimation. The network applies joint attention feature distillation and wavelet-based loss function to recover the depth information of a scene. Two improvements were achieved, compared with previous methods. First, we combined feature distillation and joint attention mechanisms to boost feature modulation discrimination. The network extracts hierarchical features using a progressive feature distillation and refinement strategy and aggregates features using a joint attention operation. Second, we adopted a wavelet-based loss function for network training, which improves loss function effectiveness by obtaining more structural details. The experimental results on challenging indoor and outdoor benchmark datasets verified the proposed method's superiority compared with current state-of-the-art methods.

11.
Sensors (Basel) ; 20(2)2020 Jan 07.
Artigo em Inglês | MEDLINE | ID: mdl-31936175

RESUMO

Wearable indoor localization can now find applications in a wide spectrum of fields, including the care of children and the elderly, sports motion analysis, rehabilitation medicine, robotics navigation, etc. Conventional inertial measurement unit (IMU)-based position estimation and radio signal indoor localization methods based on WiFi, Bluetooth, ultra-wide band (UWB), and radio frequency identification (RFID) all have their limitations regarding cost, accuracy, or usability, and a combination of the techniques has been considered a promising way to improve the accuracy. This investigation aims to provide a cost-effective wearable sensing solution with data fusion algorithms for indoor localization and real-time motion analysis. The main contributions of this investigation are: (1) the design of a wireless, battery-powered, and light-weight wearable sensing device integrating a low-cost UWB module-DWM1000 and micro-electromechanical system (MEMS) IMU-MPU9250 for synchronized measurement; (2) the implementation of a Mahony complementary filter for noise cancellation and attitude calculation, and quaternions for frame rotation to obtain the continuous attitude for displacement estimation; (3) the development of a data fusion model integrating the IMU and UWB data to enhance the measurement accuracy using Kalman-filter-based time-domain iterative compensations; and (4) evaluation of the developed sensor module by comparing it with UWB- and IMU-only solutions. The test results demonstrate that the average error of the integrated module reached 7.58 cm for an arbitrary walking path, which outperformed the IMU- and UWB-only localization solutions. The module could recognize lateral roll rotations during normal walking, which could be potentially used for abnormal gait recognition.


Assuntos
Análise Custo-Benefício/economia , Movimento (Física) , Dispositivos Eletrônicos Vestíveis/economia , Aceleração , Acústica , Marcha/fisiologia , Humanos , Ondas de Rádio , Reprodutibilidade dos Testes , Processamento de Sinais Assistido por Computador , Caminhada , Tecnologia sem Fio
12.
Sensors (Basel) ; 19(21)2019 Oct 24.
Artigo em Inglês | MEDLINE | ID: mdl-31652936

RESUMO

Phase-measuring deflectometry (PMD)-based methods have been widely used in the measurement of the three-dimensional (3D) shape of specular objects, and the existing PMD methods utilize visible light. However, specular surfaces are sensitive to ambient light. As a result, the reconstructed 3D shape is affected by the external environment in actual measurements. To overcome this problem, an infrared PMD (IR-PMD) method is proposed to measure specular objects by directly establishing the relationship between absolute phase and depth data for the first time. Moreover, the proposed method can measure discontinuous surfaces. In addition, a new geometric calibration method is proposed by combining fringe projection and fringe reflection. The proposed IR-PMD method uses a projector to project IR sinusoidal fringe patterns onto a ground glass, which can be regarded as an IR digital screen. The IR fringe patterns are reflected by the measured specular surfaces, and the deformed fringe patterns are captured by an IR camera. A multiple-step phase-shifting algorithm and the optimum three-fringe number selection method are applied to the deformed fringe patterns to obtain wrapped and unwrapped phase data, respectively. Then, 3D shape data can be directly calculated by the unwrapped phase data on the screen located in two positions. The results here presented validate the effectiveness and accuracy of the proposed method. It can be used to measure specular components in the application fields of advanced manufacturing, automobile industry, and aerospace industry.

13.
Sensors (Basel) ; 19(18)2019 Sep 17.
Artigo em Inglês | MEDLINE | ID: mdl-31533321

RESUMO

Radio Frequency Identification (RFID) sensors, integrating the features of Wireless Information and Power Transfer (WIPT), object identification and energy efficient sensing capabilities, have been considered a new paradigm of sensing and communication for the futuristic information systems. RFID sensor tags featuring contactless sensing, wireless information transfer, wireless powered, light weight, non-line-of-sight transmission, flexible and pasteable are a critical enabling technology for future Internet-of-Things (IoT) applications, such as manufacturing, logistics, healthcare, agriculture and food. They have attracted numerous research efforts due to their innovative potential in the various application fields. However, there has been a gap between the in-lab investigations and the practical IoT application scenarios, which has motivated this survey of this research to identify the promising enabling techniques and the underlying challenges. This study aims to provide an exhaustive review on the state-of-art RFID sensor technologies from the system implementation perspective by focusing on the fundamental RF energy harvesting theories, the recent technical progresses and commercial solutions, innovative applications and some RFID sensor based IoT solutions, identify the underlying technological challenges at the time being, and give the future research trends and promising application fields in the rich sensing applications of the forthcoming IoT era.

14.
Sensors (Basel) ; 19(13)2019 Jul 08.
Artigo em Inglês | MEDLINE | ID: mdl-31288439

RESUMO

Depth cameras play a vital role in three-dimensional (3D) shape reconstruction, machine vision, augmented/virtual reality and other visual information-related fields. However, a single depth camera cannot obtain complete information about an object by itself due to the limitation of the camera's field of view. Multiple depth cameras can solve this problem by acquiring depth information from different viewpoints. In order to do so, they need to be calibrated to be able to accurately obtain the complete 3D information. However, traditional chessboard-based planar targets are not well suited for calibrating the relative orientations between multiple depth cameras, because the coordinates of different depth cameras need to be unified into a single coordinate system, and the multiple camera systems with a specific angle have a very small overlapping field of view. In this paper, we propose a 3D target-based multiple depth camera calibration method. Each plane of the 3D target is used to calibrate an independent depth camera. All planes of the 3D target are unified into a single coordinate system, which means the feature points on the calibration plane are also in one unified coordinate system. Using this 3D target, multiple depth cameras can be calibrated simultaneously. In this paper, a method of precise calibration using lidar is proposed. This method is not only applicable to the 3D target designed for the purposes of this paper, but it can also be applied to all 3D calibration objects consisting of planar chessboards. This method can significantly reduce the calibration error compared with traditional camera calibration methods. In addition, in order to reduce the influence of the infrared transmitter of the depth camera and improve its calibration accuracy, the calibration process of the depth camera is optimized. A series of calibration experiments were carried out, and the experimental results demonstrated the reliability and effectiveness of the proposed method.

15.
Sensors (Basel) ; 17(11)2017 Nov 22.
Artigo em Inglês | MEDLINE | ID: mdl-29165347

RESUMO

Machine-to-machine (M2M) communication is a key enabling technology for industrial internet of things (IIoT)-empowered industrial networks, where machines communicate with one another for collaborative automation and intelligent optimisation. This new industrial computing paradigm features high-quality connectivity, ubiquitous messaging, and interoperable interactions between machines. However, manufacturing IIoT applications have specificities that distinguish them from many other internet of things (IoT) scenarios in machine communications. By highlighting the key requirements and the major technical gaps of M2M in industrial applications, this article describes a collaboration-oriented M2M (CoM2M) messaging mechanism focusing on flexible connectivity and discovery, ubiquitous messaging, and semantic interoperability that are well suited for the production line-scale interoperability of manufacturing applications. The designs toward machine collaboration and data interoperability at both the communication and semantic level are presented. Then, the application scenarios of the presented methods are illustrated with a proof-of-concept implementation in the PicknPack food packaging line. Eventually, the advantages and some potential issues are discussed based on the PicknPack practice.

16.
Rev Sci Instrum ; 94(10)2023 Oct 01.
Artigo em Inglês | MEDLINE | ID: mdl-37815534

RESUMO

A microwave microstrip line resonator sensor is developed as an alternative tool for detecting adulteration in honey. A honey-filled tube is placed at the position with the maximum electric field intensity. When the honey is adulterated, its permittivity is changed, leading to a distinct resonance frequency shift and enabling detection. Compared with the existing microwave sensors, this sensor offers the advantages of low cost, compact size, and easy fabrication. Moreover, quantitative analysis of the adulteration could be achieved. Electromagnetic simulation is performed using a co-simulation with CST and MATLAB. The simulation results reveal that the resonance frequency of the resonator decreases as the added water content increases, following a quadratic polynomial relationship. In the experiments, the results demonstrate a successive decrease in the resonance frequency from the empty tube, honey-filled tube to water-filled tube cases. Furthermore, honey samples with varying water contents (up to 70%) are tested, and the resonance frequency decreases with increasing added water content, which agrees well with the simulation results. In addition, there is a quadratic relationship between the two parameters. Principal component analysis is conducted on the transmission coefficients, and the first principal component decreases with increasing water content. With the addition of the second principal component, the cases of different water contents in honey can be well classified.

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