Influence of operator experience, scanner type, and scan size on 3D scans.

STATEMENT OF PROBLEM: Intraoral scanners (IOSs) have some inherent distortions caused by optical and/or software imperfections. However, how other factors such as operator experience, scan time, scanner type, and scan size influence scan accuracy is not clear. PURPOSE: The purpose of this in vitro study was to evaluate the trueness and precision of scans performed by 3 professionals with different levels of experience by using 2 IOSs. MATERIAL AND METHODS: Three operators with low, medium, and high levels of experience scanned a master model 10 times by using 2 IOSs (CEREC Omnicam; Dentsply Sirona and TRIOS 3; 3Shape), resulting in 10 standard tessellation language files for each group (N=60). Each standard tessellation language file was divided into 2 areas (prepared teeth and complete arch). Precision was evaluated by comparing the 10 scans from each examiner for each system. Trueness was evaluated by comparing each scan file with a reference scan obtained from a laboratory scanner (D2000; 3Shape). A 3D analysis software program (Geomagic Control; 3D Systems) was used to perform all the comparisons and superimpositions. The 3-way ANOVA test followed by the Tukey HSD test were used to assess precision and trueness. The 2-way ANOVA followed by the Tukey HSD test was used to assess scan time. The Pearson correlation test was performed between scan time and trueness for both scanners. An additional correlation was performed between scan time and number of images, as well as between number of images and trueness for the TRIOS 3. RESULTS: Statistically significant influences of operator (P<.001), scanner (P<.001), scan size (P<.001), operator and scan size (P<.001), and scanner and scan size (P<.001) were observed. The TRIOS 3 group reported higher precision than the CEREC Omnicam group for complete-arch scans (P<.001), although no difference was observed for scans of the prepared tooth. Medium- (P=.002) and low-experience operators (P<.001) reported lower precision for complete-arch scans performed with CEREC Omnicam when compared with TRIOS 3. The low-experience operator reported significantly worse results for complete-arch scans in comparison with the medium- (P=.008 and P<.001) and high-experience operators (P<.001 and P=.001), by using TRIOS 3 and CEREC Omnicam, respectively. Medium- and high-experience operators reported similar results among themselves. The CEREC Omnicam scanner reported lower trueness for complete-arch scans when compared with the prepared tooth (P<.001); for TRIOS 3, a difference was only observed for the low-experience operator when compared with the high-experience operator (P<.001). The CEREC Omnicam reported lower trueness than the TRIOS 3, except for the medium-experience operator with the prepared tooth scan. Comparing the trueness between operators and considering the same scanner and scan size, all groups were similar. The low-experience operator had a longer scanning time than the medium- and high-experience operators. For TRIOS 3, the low-experience operator obtained the highest number of images during each scan. CONCLUSIONS: The accuracy of intraoral scans was influenced by operator experience, type of IOSs, and scan size. More experienced operators and smaller scan sizes made for more accurate scans. In addition, more experienced operators made faster scans, and the TRIOS 3 was more accurate than the CEREC Omnicam for complete-arch scans.

Influence of the geometry of the screwdriver-screw connection on the reverse torque of UCLA screws.

The aim of this study was to evaluate the influence of the geometry of the screwdriver-screw connection on the reverse torque of UCLA screws after repeated cycles of tightening and loosening in an implant-supported prosthesis. Thirty sets of external hex titanium implants, UCLA abutments, and UCLA abutment screws were divided into 3 experimental groups (n = 10). In the square group, the implant and UCLA abutment system were mounted in an upright position using a screw with a square screwdriver-screw connection. In the hexagonal group, the implant and UCLA abutment system were mounted in an upright position using a screw with a hexagonal screwdriver-screw connection. In the hexalobular group, the implant and UCLA abutment system were mounted at 70° using a dynamic UCLA abutment and screw with a hexalobular screwdriver-screw connection. Ten alternating torque-reverse torque cycles were applied to each screw using a screwdriver fixed at the end of a digital torque meter. The screws with a square connection resulted in less loss of reverse torque than the other types. Screws with a hexagonal connection showed a statistically significant loss of torque initially but remained constant for the remaining cycles. For the screws with a hexalobular connection, the loss of torque was greater, and substantial deformation of the plastic in the microstructure was noted. The screwdriver-screw connection geometry had a direct influence on the reverse torque of UCLA screws, and the initial reverse torque of the abutment screws with a square connection was greater than that of the hexagonal and hexalobular designs.

Biomechanical behavior of extra-narrow implants after fatigue and pull-out tests.

STATEMENT OF PROBLEM: Narrow implants have limited indications, and implant fracture may occur when these indications are not followed. PURPOSE: The purpose of this in vitro study was to investigate the mechanical behavior of a 2.9-mm-diameter implant using a fatigue limit test and to investigate the Morse effect of 2 different Morse taper systems, 2.9-mm-diameter (FAC group) and 3.75-mm-diameter (CM group) implants, using a pull-out test. The null hypothesis was that the tensile strengths of the components for both systems would be similar. MATERIAL AND METHODS: The fatigue properties of 13 specimens under 6 loads were determined. The test was performed at 15 Hz and for 5×106 cycles. In the pull-out test, the specimens were divided into 2 groups (n=8), the FAC group (2.9-mm-diameter) and the CM group (3.75-mm-diameter). Statistical analysis for the pull-out test was performed with the Student t test (α=.05). RESULTS: Thirteen specimens underwent the fatigue test. Only 5 did not fail when subjected to the frequency and number of cycles examined. Three of the specimens did not fail under a load of 130 N. The pull-out test showed a significant difference between the FAC and CM groups (P<.001). CONCLUSIONS: According to the fatigue test, the extra-narrow implant (Facility; Neodent) was compatible with the low masticatory effort regions, as indicated by the manufacturer. The better performance of the FAC group in the pull-out test may be due to its design, which promotes the pure Morse effect in the implant-abutment interface, and the angulation of its internal conical portion.

Microleakage at Different Implant-Abutment Connections Under Unloaded and Loaded Conditions.

PURPOSE: This study evaluated the microleakage at different implant-abutment (I-A) connections under unloaded and loaded conditions. MATERIALS AND METHODS: Forty implants, specially designed with an opening at the apex, were grouped according to the I-A and screw device: external hexagon implants with titanium (EH) or EH diamond-like carbon screws fixing the abutment; internal hexagon implants with titanium screws (IH); and Morse taper implants with solid (MT) or MT passing screws (MTps) abutments. The implants were fixed in a 2-compartment device, and toluidine blue solution (1.0 mg/mL) was placed at the I-A interface (upper compartment). The lower compartment was filled with purified water. Four implants of each group were loaded (50 N, 1.2 Hz) and after 50,000, 100,000, 200,000, and 300,000 cycles, aliquots were collected from the lower compartment for absorbance reading. Data were analyzed using analysis of variance for repeated measurements and Tukey (α = 0.05). RESULTS: Although microleakage increased over time in most of the groups, MTps group showed lower values when loaded (P < 0.05). The DLC on the EH screw did not prevent microleakage (P < 0.05). CONCLUSION: It can be concluded that MT connection is more effective to prevent microleakage.

Influence of indexed abutments on the fracture resistance of internal conical dental implants.

The aim of this study was to evaluate the influence of abutments with a prosthetic index on the fracture resistance of Morse taper dental implants. Morse taper implants were divided into 2 groups (n = 5 per group): a group with an indexed implant and a nonindexed abutment (solid Morse taper universal post; WIS group), and a group with an indexed implant and an indexed abutment (WIP group). Both groups were subjected to bending tests for fracture strength until 5 mm of displacement or implant fracture occurred. Statistical analysis was performed using the Student t test (α = 0.05). There was no statistically significant difference between the mean fracture values, which were 305.8 N and 318.6 N for the WIS group and WIP group, respectively. The presence of a prosthetic index on Morse taper abutments did not influence the resistance to fracture.

Stress Over Implants of One-Piece Cast Frameworks Made With Different Materials.

This study aims to compare stress transmitted to implants and passive fit of one-piece cast frameworks fabricated with 3 different materials: commercially pure titanium (G1-CP Ti), cobalt-chromium alloy (G2-Co-Cr), and nickel-chromium-titanium alloy (G3-Ni-Cr-Ti). In total, 12 frameworks simulating bars for fixed prosthesis in a model with 5 implants were fabricated. The passive fit of the framework interface was measured using an optical microscope and the stresses transmitted to implants were measured using quantitative photoelastic analysis. Data were statistically analyzed by analysis of variance (ANOVA) and least significant difference (LSD) tests (α = 0.05). Mean and standard deviation values of passive fit and stress over implants are presented, respectively: G1 [472.49 (109.88) µm and 11.38 (9.23) KPa], G2 [584.84 (120.20) µm and 15.83 (9.30) KPa], and G3 [462.70 (179.18) µm and 16.39 (9.51) KPa]. For stress over implants, there were significant differences between G1, G2, and G3 (P = 0.035), being the lowest values for the G1. There were no significant differences for passive fit between G1 and G3 (P = 0.844), but both were statistically different from G2 (P = 0.028 and P = 0.035, respectively), which showed the worse results. It may be concluded that the stress over implants was affected by the tested materials. The CP Ti presented the best values for the evaluated items.

Fracture Resistance of Internal Conical and External Hexagon: Regular and Narrow Implant-Abutment Assemblies.

PURPOSE: The aim of this study was to compare the maximum load on the elastic limit of internal conical (IC) implants with regular external hexagon (REH) and narrow external hexagon (NEH) implants. MATERIALS AND METHODS: Thirty cylindrical implants were divided in 3 groups (n = 10): REH (3.75 mm); NEH (3.3 mm); IC (3.5 mm). The implants were evaluated by means of cantilever bending loads using a mechanical testing machine. A strain qualitative analysis and the corresponding angles were analyzed. Using single factor analysis of variance with Tukey Test and Friedman Test (P < 0.05) the statistical analysis for data were performed. RESULTS: REH (294.37 N) and IC (294.37 N) groups presented statistically greater Fle than NEH (189.16 N). Regarding to the strain, there were no significant differences among groups. However, there were a greater number of fissures and more fractures present on NEH group. CONCLUSION: The IC implant with smaller diameter did not result in reduction of elastic limit when compared with the REH implants. Nevertheless, the reduction of 0.45 mm of the hexagonal connection implant's diameter has significantly diminished the elastic limit.

Influence of the Prosthetic Index Into Morse Taper Implants on Bacterial Microleakage.

PURPOSE: To evaluate the influence of Morse taper implant index on microleakage. MATERIALS AND METHODS: Thirty implants and abutments were divided into 3 groups (n = 10): CM1 (universal post and implant without index), CM2 (universal post and implant with index), and CM3 (abutment and implant with index). To evaluate the microleakage from the implant inner part, the implants were inoculated with Streptococcus sanguinis solution at a 0.5 McFarland and incubated for 7 days at 37°C in Eppendorf tubes with sterile broth. To evaluate the microleakage into the inner part of implant, these were inoculated with sterile Schaedler broth and immersed in a Fusobacterium nucleatum solution at a 0.5 McFarland. The samples were incubated for 30 days in an anaerobic chamber. RESULTS: Nine samples of each group of the first methodology showed no presented bacterial contamination. No samples of the second methodology demonstrated turbidity of the broth. CONCLUSION: The presence of the prosthetic internal index had no influence on bacterial microleakage of Morse taper implants under static conditions, for both methodologies.

Retrieval technique for full-arch implant-supported fixed prosthesis: a clinical report.

In the event of the loss of an implant and to take advantage of the preexisting structures, a rescue procedure that allows continuous use of the original fixed restoration during the restoration of the tripod support at the implant level can be used. When nonphysiological occlusion forces are avoided, the success rate of this rescue procedure is very similar to any other rehabilitation made following a conventional protocol. Furthermore, the fact that the patient has already adapted to the prosthesis position and its vertical dimension results in easier functional adaptation in the postoperative period and, consequently, greater comfort.

Microcomputed tomography marginal fit evaluation of computer-aided design/computer-aided manufacturing crowns with different methods of virtual model acquisition.

This in vitro study used microcomputed tomography to evaluate the marginal fit of crowns fabricated using a chairside computer-aided design/computer-aided manufacturing (CAD/CAM) system with different methods of virtual model acquisition. Crowns were fabricated to fit in a cast containing a single human premolar. Four methods of virtual model acquisition were used: Group 1 (control), digital impressioning of a typodont; Group 2, digital impressioning of a powdered typodont; Group 3, digital impressioning of a regular impression; and Group 4, digital impressioning of a master cast. Statistically significant differences were found between the marginal gap of Group 2 and the other groups (P < 0.05); no differences were found among Groups 1, 3, and 4. The results showed that crowns fabricated using the chairside CAD/CAM system exhibited significantly smaller vertical misfit when a thin layer of powder was applied over the typodont before digital impressioning.

Correlation between vertical misfits and stresses over implants from castable frameworks made of different alloys.

This study aims to investigate a possible correlation between vertical misfits and the stresses transmitted to implants from one-piece casted frameworks fabricated with 3 different materials: commercially pure titanium, cobalt chromium alloy, and nickel chromium titanium alloy. Twelve frameworks simulating screw-retained prosthesis were fabricated from a master cast with 5 implants. Each framework was screwed (20 Ncm) over a metal cast and the vertical mesial and distal misfits were measured using an optical microscope. The stresses transmitted to the implants were measured in a third model by a quantitative photoelastic analysis. Stress and vertical misfit data were statistically analyzed by ANOVA and least significant difference tests and the correlation tests were performed using Pearson Correlation Test (α = 0.05). Mean and standard deviation values of vertical misfit and stress over implants are presented, respectively: commercially pure titanium (29.09 ± 13.24 µm and 11.38 ± 9.23 kPa), cobalt chromium alloy (27.05 ± 10.30 µm and 15.83 ± 9.30 kPa), nickel chromium titanium alloy (24.95 ± 11.14 µm and 16.39 ± 9.51 kPa). There were no significant differences for vertical misfit (P = 0.285). Regarding the stress analysis, there were significant differences between commercially pure titanium, cobalt chromium alloy, and nickel chromium titanium alloy (P = 0.035), with the lowest values for the commercially pure titanium. It may be concluded that stress over implants was affected by different procedures and materials for framework production.

Photoelastic stress analysis of mandibular fixed prostheses supported by 3 dental implants.

PURPOSE: To observe the photoelastic stress patterns generated around implants in relation to variations in the diameter and total number of implants supporting fixed complete-arch mandibular frameworks. MATERIALS AND METHODS: Three different implant configurations were analyzed (n = 3): 5 standard implants with diameters of 3.75 mm (C), 3 standard implants with diameters of 3.75 mm (3S), and 3 wide implants with diameters of 5.0 mm (3W). The samples were subjected to a vertical compressive load (1.33 kgf) applied at the end of the distal cantilever of the framework. The shear stresses were calculated around the implants, and the data were analyzed using one-way analysis of variance. RESULTS: The implants nearest to the loading showed higher stress values regardless of the group. The C group showed lower shear stress when compared with the other groups (P = 0.001). No significant difference was observed between the 3W and 3S groups (P = 0.785). CONCLUSION: A reduction in the number of implants, regardless of the implant diameter, showed higher stress concentration around the implants. Five-implant configuration showed lower stress concentration and seems to be more biomechanically predictable.

Comparison of implant-abutment interface misfits after casting and soldering procedures.

The aim of this study was to compare vertical and horizontal adjustments of castable abutments after conducting casting and soldering procedures. Twelve external hexagonal implants (3.75 × 10 mm) and their UCLA abutments were divided according their manufacturer and abutment type: PUN (plastic UCLA, Neodent), PUC (plastic UCLA, Conexão), PU3i (plastic UCLA, Biomet 3i), and PUTN (plastic UCLA with Tilite milled base, Neodent). Three infrastructures of a fixed partial implant-supported bridge with 3 elements were produced for each group. The measurements of vertical (VM) and horizontal (HM) misfits were obtained via scanning electron microscopy after completion of casting and soldering. The corresponding values were determined to be biomechanically acceptable to the system, and the results were rated as a percentage. Statistical analysis establishes differences between groups by chi-square after procedures, and McNeman's test was applied to analyze the influence of soldering over casting (α ≤ .05). For the values of VM and HM, respectively, when the casting process was complete, it was observed that 83.25% and 100% (PUTN), 33.3% and 27.75% (PUN), 33.3% and 88.8% (PUC), 33.3% and 94.35% (PU3i) represented acceptable values. After completing the requisite soldering, acceptable values were 50% and 94.35% (PUTN), 16.6% and 77.7% (PUN), 38.55% and 77.7% (PUC), and 27.75% and 94.35% (PU3i). Within the limitations of this study, it can be concluded that the premachined abutments presented more acceptable VM values. The HM values were within acceptable limits before and after the soldering procedure for most groups. Further, the soldering procedure resulted in an increase of VM in all groups.

Influence of abutment screw design and surface coating on the bending flexural strength of the implant set.

The purpose of this study was to analyze the influence of the setting and the presence of solid lubricant on the abutment screw surface on the flexural strength of the joint implant/abutment/screw. Forty abutments were connected to external hex implants, divided into 4 groups (n = 10): FE (titanium alloy screw threaded in the extremity), LE (titanium alloy screw with solid lubricant and thread in the extremity), FT (titanium alloy screw with threaded in all its length), and LT (titanium alloy screw with solid lubricant and thread in all its length). Through the mechanical flexural test, the implant/abutment resistance was evaluated with load applied perpendicular to the long axis in a mechanical testing machine (EMIC) under a speed of 0.5 mm/min. Data were submitted to a statistics test, and results showed statistically significant differences between the FE group and the other groups, and the FE group showed the lowest values. The LE group showed greater values than the LT group, and the values were statistically significant. According to the methodology used, it can be concluded that within noncoated titanium screws, a screw threaded along its entire length provided greater rigidity to the implant set, while with the screw containing solid lubricant, the screw threaded in all its length provided less rigidity of the implant set than screws with the thread only on the end. Among screws with the same geometry, those with the solid lubricant are statistically higher than those which do not have threads just at the end, but those with threads along their entire length do not show statistically significant differences.

Influence of fabrication method on the marginal fit of temporary restorations.

Computer-aided manufacturing (CAM) technology allows the use of different manufacturing techniques. This in vitro study aimed to evaluate the marginal fit of temporary restorations manufactured using conventional chairside methods, milling, and three-dimensional printing. Fifteen 3-element temporary restorations specimens were produced and categorized into three groups: non-digital, obtained using the conventional chairside method (GC); milled (GM); and three-dimensionally printed (GP). Marginal fit was assessed using scanning electron microscopy (SEM) performed under two conditions: one with only the central screw tightened, and the other with all three screws tightened. Horizontal misfit values were categorized as over-, equal-, and under-extended and qualitatively analyzed. Statistical analysis was performed using the Tukey-Kramer test (α=0.05). In the vertical assessment, three-dimensionally printed restorations demonstrated greater misfit than restorations obtained by milling and the conventional chairside method (P<0.05). In the horizontal assessment, the misfit in the GP group was significantly higher than that in the GM and GC groups. Restorations obtained using the conventional chairside method and milled provisional restorations showed more favorable results than three-dimensionally printed restorations.

Accuracy of Conventional and 3D-Printed Casts for Partial Fixed Prostheses.

PURPOSE: To evaluate and compare the accuracy of conventional and 3D-printed casts using five different 3D printers. MATERIALS AND METHODS: In the control group (CG group, n = 5), five conventional impressions using light- and heavy-body polyvinyl siloxane were obtained from the master model, resulting in five stone models. In the test groups, five different scans were performed by a well-trained and experienced clinician using a TRIOS intraoral scanner. All data were exported in STL file format, processed, and sent to five 3D printers. Five casts were manufactured in each printer group: SG (CARES P20, Straumann); FG (Form 2, Formlabs); WG (Duplicator 7, Wanhao); ZG (Zenith D, Zenith); and MG (Moonray S100, Moonray). Measurements of the accuracy (trueness and precision) of the casts obtained from conventional elastomeric impressions and 3D-printing methods were accomplished using a 3D analysis software (Geomagic Control). RESULTS: The FG group showed the lowest values for trueness (indicating a value closer to real dimensions), which were similar to the SG group only (P > .05). MG, WG, and ZG groups presented higher values and were similar compared to each other. Data on precision demonstrated that all 3D-printed groups showed lower values for precision (smaller deviation) when compared to the CG. CONCLUSIONS: The trueness depends on the chosen 3D printer. All of the tested 3D printers were more precise than cast models obtained from conventional elastomeric impressions.

Gingival conditioning in an implant-supported prosthesis: a clinical report.

The loss of gingival volume is a major challenge for dental surgeons with implant-supported fixed prosthesis manufactures, particularly from an aesthetics perspective in patients with a high smile line. Gingival tissue remodeling can help in papillae formation to avoid soft tissue surgery by reestablishing the appropriate shape and gingival contour of the tissues. This improves not only the aesthetics, but also the phonetics of the patient. This paper describes a clinical case of gingival conditioning obtained with interim implant-supported fixed partial dentures via incremental addition and adjustment of acrylic resin. The purpose of the gingival conditioning was to obtain improved aesthetics. Gingival conditioning by gradual pressure application is presented as an easy, non-traumatic technique that improves gingival aesthetics.

Computer-Aided Design/Computer-Aided Manufacturing of Customized Abutment for Rehabilitating a Malpositioned Implant Using Digital Flow: A Case Report.

This study presented a rehabilitation option for malpositioned implants; this involved obtaining their position and inclination through intraoral scanning, and producing a customized abutment with CAD/CAM technology. The patient in this case report presented a root fracture in tooth 21 and was subjected to extraction, implant installation, and immediate provisional prosthesis. The implant was installed with a distal inclination due to anatomical limitations. After osseointegration, an intraoral scanning transfer provided a digital model (file extension .stl), which reproduced the implant's position and inclination. Then, the file was sent so that a customized abutment (CAD/CAM) could be manufactured, promoting the final rehabilitation of the case; this allowed for good hygiene, load distribution in the dynamic interocclusal relationship, and favorable esthetics, whereas many would otherwise recommend implant removal. The result presented lower costs, a shorter time frame, and a lower morbidity for the patient.

Implant-supported prosthesis misalignment related to the dental arch: a 14-year clinical follow-up.

The purpose of this study was to warn the dental community about a possible problem in function with partial implant-supported prostheses used for long periods. The misalignment between natural teeth and the implant-supported prosthesis on teeth 11 and 12, observed in a 14-year clinical follow-up, illustrates the fact. The metal-ceramic crowns were placed in 1995 after a rigorous occlusal adjustment. Evaluations were made at 4, 6, 9, and 14 years, when it was noticed that the restorations were positioned palatally and extruded in comparison with the natural teeth. After 9 years, a greater discrepancy was noticed, with anterior occlusion and esthetic changes. The possible causes have been discussed: occlusal problems, parafunctional habits, and natural movement. The first 2 options were discarded after clinical analysis and diagnosis. Therefore, the natural movement probably deriving from an interaction of mechanical and genetic factors might have been the cause. The implants do not have periodontal ligaments but rather ankylosis, so they do not suffer those movements. This case emphasizes the need to inform patients that implants can last more than 10 years in function, but this is not the case with restorations, which lose function and esthetics and must be replaced.

Overdenture with immediate load: mastication and nutrition.

Lower conventional complete dentures were converted to overdentures retained by two implants with an immediately loaded bar-clip system (n 16). The masticatory performance test was carried out using 'Optocal' after forty chewing strokes. Nutritional condition was evaluated by means of a Mini-Nutritional-Assessment questionnaire. No individual was classified as malnourished. The masticatory performance test demonstrated a statistically significant difference before conversion (baseline) and 3 and 6 months after conversion of the lower conventional complete denture to an implant-retained overdenture (paired-samples t test; P < 0·05). A statistically significant difference before and after 6 months of conversion for nutritional condition (Wilcoxon test; P < 0·05) was also observed. The association between masticatory performance and nutritional assessment demonstrated that a statistically significant difference between masticatory performance of the subgroups classified at baseline as nourished (22·43 %) and those at risk of malnutrition (3·9 %) was only evidenced before conversion (P = 0·006). After the conversion from a lower conventional complete denture to an implant-retained overdenture, at 3 months, the risk of malnutrition and nourished at baseline did not present significant differences in masticatory performance. Nonetheless, the mean masticatory performance potential was 19·86 and 31·98 % for subgroups classified at baseline as at risk of malnutrition and nourished, respectively (P = 0·187). The results before conversion were less favourable for masticatory performance and nutritional condition. The increased retention of the mandibular prosthesis allowed improvement in masticatory performance and nutritional condition.