RESUMO
Cables are the main load-bearing components of a cable bridge and typically composed of high strength steel wires with a galvanized coating or Galfan coating. Galfan steel wire has recently started to be widely used because of its better corrosion resistance than galvanized steel wire. The corrosion characteristics of the coating and the difference in the corrosion fatigue process of the two types of steel wire are unclear. To further improve the service performance and maintenance of cable bridges, this study investigated the corrosion characteristics of galvanized steel wire and Galfan steel wire through accelerated corrosion tests and established a time-varying model of uniform corrosion and pitting corrosion of high-strength steel wire. Then, a long-span suspension bridge was taken as the research object, and the corrosion fatigue degradation of the two kinds of steel wire under a traffic load was analyzed on the basis of traffic monitoring data. The results showed that the uniform corrosion of the two types of steel wire conformed to an exponential development trend, the corrosion coefficient of galvanized steel wire conformed to the normal distribution, and the corrosion coefficient of Galfan steel wire conformed to the Cauchy distribution. The maximum pitting coefficient distribution of the two kinds of steel wire conformed to the generalized extreme value distribution. The location parameters and scale parameters of the two distributions showed an exponential downward trend with the increase of corrosion duration. When the traffic intensity was low, the corrosion characteristics of the steel wire was the main factor affecting its service life, and the average service life of Galfan steel wire was significantly higher than that of galvanized steel wire. Under a dense traffic flow, the service life of the steel wire was mainly controlled by the traffic load, and the service life of Galfan steel wire was slightly improved. Effective anti-corrosion measures are a key factor for improving the service life of steel wire.
RESUMO
Suspenders are the crucial load-bearing components of long-span suspension bridges, and are sensitive to the repetitive vibrations caused by traffic load. The degradation of suspender steel wire is a typical corrosion fatigue process. Although the high-strength steel wire is protected by a coating and protection system, the suspender is still a fragile component that needs to be replaced many times in the service life of the bridge. Flexible central buckles, which may improve the wind resistance of bridges, are used as a vibration control measure in suspension bridges and also have an influence on the corrosion fatigue life of suspenders under traffic load. This study established a corrosion fatigue degradation model of high-strength steel wire based on the Forman crack development model and explored the influence of flexible central buckles on the corrosion fatigue life of suspenders under traffic flow. The fatigue life of short suspenders without buckles and those with different numbers of buckles was analyzed. The results indicate that the bending stress of short suspenders is remarkably greater than that of long suspenders, whereas the corrosion fatigue life of steel wires is lower due to the large bending stress. Bending stress is the crucial factor affecting the corrosion fatigue life of steel wires. Without flexible central buckles, short suspenders may have fatigue lives lower than the design value. The utilization of flexible central buckles can reduce the peak value and equivalent stress of bending stress, and the improved stress state of the short suspender considerably extends the corrosion fatigue life of steel wires under traffic flow. However, when the number of central buckles exceeds two, the increase in number does not improve the service life of steel wire.