[Development of a Futuristic Microneedle Based on Nanotechnology].

The author proposes "the microtube production technique", which is based on "nanotechnology", to produce a microneedle which mimicks a female mosquito's labium to collect blood almost painlessly. The microneedle production technique is to deposit the microneedle material on a rotating wire substrate at a speed of 3-5 rpm by a sputtering deposition method and etch the wire substrate by a chemical solution after a heat treatment As the result, a titanium microneedle was produced (outer and inner diameter: 50 µm and 25 µm) in the same size of female mosquito's labium. In this paper, microtube production technique is introduced first as a key technology. The design technique of painless microneedle for blood extraction system based on quantitative pain assessment, are also proposed to produce solid type microneedle with trenches on the surface of the needle.

Sensor-on-Microtips: Design and Development of Hydrothermally Grown ZnO on Micropipette Tips as a Modified Working Electrode for Detection of Glucose.

Miniaturization of electrochemical components has become less common in the last decade, with the focus predominantly being the design and development of state-of-the-art microelectrodes for achieving small volume analysis of samples. However, such microelectrodes involve cumbersome processing procedures to convert the base material for the required application. A potential paradigm shift in such miniaturization could be achieved by using cheaper alternatives such as plastics to build electrochemical components, such as micropipette tips made of polypropylene, which are commercially available at ease. Hence, this work presents the design of an electrochemical working electrode based upon a micropipette tip, involving minimal processing procedures. Furthermore, such a working electrode was realized by sputtering silver onto a bare micropipette tip using a radio-frequency sputtering technique, to obtain electrical contacts on the tip, followed by hydrothermal growth of ZnO, which acted as the active electrode material. The ZnO nanostructures grown on the micropipette tip were characterized for their morphology and surface properties using a scanning electron microscope (SEM), laser microscope, Raman spectrometer, and X-ray photoelectron spectrometer (XPS). The developed micropipette tip-based electrode was then used as the working electrode in a three-electrode system, wherein its electrochemical stability and properties were analyzed using cyclic voltammetry (CV). Furthermore, the above system was used to detect glucose concentrations of 10-200 µM, to evaluate its sensing properties using amperometry. The developed working electrode exhibited a sensitivity of 69.02 µA/µM cm-2 and limit of detection of 67.5 µM, indicating the potential for using such modified micropipette tips as low-cost miniaturized sensors to detect various bio-analytes in sample solutions.

Cleanroom and Template Free Fabrication of Single Polygonal Shaped Microneedle.

For painless skin penetration, microneedles require optimal geometry due to human skin's inherent elastic properties. The fabrication of desired shape microneedle is very critical. To our knowledge, the polygonal geometry microneedle has not been investigated before. To address this issue, in this communication, we propose a novel cleanroom free fabrication of single metal microneedle with square cross section. The microneedle was fabricated using sputtering technique without any mask or template. The morphological analysis with respect to various sputtering parameters via. Argon (Ar) pipe position, rotating speed, working pressure was discussed in detail. The microneedle geometry, its assisted pain was visualized using finite element analysis (FEM). The theoretical evaluations were subsequently compared with experimentally fabricated microneedle. This is the first step towards more rational design of polygonal microneedle geometry.

Fabrication and Analysis of Energy Efficient Low-Cost Wireless Gas Sensor Based on ZnO Thin Films.

Industrialization can be greatly appreciated only by limiting the downside of the proposed technology. In this aeon, the recurrent monitoring of industries is statutory in detecting harmful gases and explosions for the global environment safety. Hence, employing specific gas sensors for detecting malicious gases benefits the welfare of the society. Thus, in this present work, we developed an energy efficient toxic gas sensor using ZnO thin film by seed layer assisted hydrothermal technique. The sensing mechanism of ZnO with the CO analyte was explained and the sensing parameters such as sensitivity, selectivity, response and recovery time were studied. Further, the developed energy efficient sensor was embedded with wireless sensor assembly for online monitoring which may be functional in developing portable, compact and cost-effective system for various real time industrial control applications.

Advanced Artificial Electronic Skin Based pH Sensing System for Heatstroke Detection.

Heatstroke is a serious illness that can potentially damage many victims every year. Many intelligent physical sensors have been developed to prevent heatstroke fatalities. However, it remains a challenge to fabricate skin-adhesive, small, and low-cost sensors for in situ heatstroke detection to overcome the weaknesses of the physical sensors. As far as we know, this is the first breakthrough for exploiting a PDMS based freestanding nanosheet skin patch consisting of pH sensing elements (antimony/antimony oxide and silver/silver iodate) to achieve high pH sensitivity and repeatability. The sensing elements were investigated for structural and morphological properties. The easy to use and easy to fabricate nanosheet sensor exhibited a linear pH response of -43 mV/pH. Overall, the developed sensor showed high sensitivity, repeatability, and stability. Our initial results indicate that the developed sensor adhered well to a skin surface. It is expected that this proof of concept approach gives reliable fabrication and measurement unlike other physical sensors.

Investigation on CH4 sensing characteristics of hierarchical V2O5 nanoflowers operated at relatively low temperature using chemiresistive approach.

Methane (CH4) gas, the second most potent greenhouse gas share a substantial role in contributing to the global warming and it is a necessary pre-requisite to detect the release of CH4 into the environment at its early stage to combat climate change. In that front, this work is focussed to develop an effective CH4 gas sensor using vanadium pentoxide (V2O5) thin films that works at an operating temperature of ∼100 °C. To understand the effect of sputtering power towards the structural characteristics of V2O5 films, X-ray diffraction (XRD) and high-resolution transmission electron microscopy (HR-TEM) analysis were performed from which the orthorhombic polycrystalline structure of V2O5 thin films was confirmed with varied texture co-efficient. Further, the surface elemental studies using X-ray photoelectron spectroscopy (XPS) confirmed the prominence of V+5 oxidation state from the binding energy of V2p3/2 and O1s peak. The effect of sputtering power on the growth of different nanostructures were observed using field-emission scanning electron microscopy (FE-SEM). The critical role of adsorption and desorption kinetics of the deposited nanostructures were explained through first order kinetics based on Elovich model and the phase stability of different nanostructures were evaluated using Raman spectral analysis. This work achieved the sensor response of about ∼8% towards CH4 at an operating temperature of 100 °C towards 50 ppm concentration.

Development of an acetone sensor using nanostructured Co3O4 thin films for exhaled breath analysis.

In recent times, the development of breath sensors for the detection of Diabetic Keto-Acidosis (DKA) has been gaining prominent importance in the field of health care and advanced diagnostics. Acetone is one of the prominent biomarkers in the exhaled breath of persons affected by DKA. In this background, nanostructured cobalt oxide sensing elements were fabricated using a spray pyrolysis technique at different deposition temperatures (473 to 773 K in steps of 100 K) towards the fabrication of an acetone sensor. The influence of deposition temperature on the various properties of the nanostructured cobalt oxide thin films was investigated. Formation of cubic spinel phase cobalt oxide was confirmed from the structural analysis. The shifting of plane orientation from (3 1 1) to (2 2 0) at 773 K deposition temperature revealed the migration of cobalt atoms to the highly favorable energy positions. Further, the downshifted peak absorption wavelength and upshifted PL profile at higher deposition temperature confirmed the migration of cobalt ions. The sensor fabricated at higher deposition temperature (773 K) showed a sensing response of 235 at room temperature towards 50 ppm of acetone. Also, the fabricated sensor showed a lower detection limit (LOD) of 1 ppm with the response-recovery times of 6 and 4 s, respectively. The LOD reported here is lower than the minimum threshold level (1.71 ppm) signifying the presence of DKA.

ZnO-Based Microfluidic pH Sensor: A Versatile Approach for Quick Recognition of Circulating Tumor Cells in Blood.

The present study is concerned about the development of highly sensitive and stable microfluidic pH sensor for possible identification of circulating tumor cells (CTCs) in blood. The precise pH measurements between silver-silver chloride (Ag/AgCl) reference electrode and zinc oxide (ZnO) working electrode have been investigated in the microfluidic device. Since there is a direct link between pH and cancer cells, the developed device is one of the valuable tools to examine circulating tumor cells (CTCs) in blood. The ZnO-based working electrode was deposited by radio frequency (rf) sputtering technique. The potential voltage difference between the working and reference electrodes (Ag/AgCl) is evaluated on the microfluidic device. The ideal Nernstian response of -43.71165 mV/pH was achieved along with high stability and quick response time. Finally, to evaluate the real time capability of the developed microfluidic device, in vitro testing was done with A549, A7r5, and MDCK cells.

Microneedle pH Sensor: Direct, Label-Free, Real-Time Detection of Cerebrospinal Fluid and Bladder pH.

Acid-base homeostasis (body pH) inside the body is precisely controlled by the kidneys and lungs and buffer systems, such that even a minor pH change could severely affect many organs. Blood and urine pH tests are common in day-to-day clinical trials and require little effort for diagnosis. There is always a great demand for in vivo testing to understand more about body metabolism and to provide effective diagnosis and therapy. In this article, we report the simple fabrication of microneedle-based direct, label-free, and real-time pH sensors. The reference and working electrodes were Ag/AgCl thick films and ZnO thin films on tungsten (W) microneedles, respectively. The morphological and structural characteristics of microneedles were carefully investigated through various analytical methods. The developed sensor exhibited a Nernstian response of -46 mV/pH. Different conditions were used to test the sensor to confirm their accuracy and stability, such as various buffer solutions, with respect to time, and we compared the reading with commercial pH electrodes. Besides that, the fabricated microneedle sensor ability is proven by in vivo testing in mouse cerebrospinal fluid (CSF) and bladders. The pH sensor procedure reported here is totally reversible, and results were reproducible after several rounds of testing.

Development of blood extraction system for health monitoring system.

We focus on research to develop a compact human blood sampling device used for the Self Monitoring of Blood Glucose (SMBG). The SMBG comprises: (1) an indentation system using a shape memory alloy (SMA) actuator to force a microneedle through the skin; (2) a micro electrical pumping system to extract blood using a bimorph type piezoelectric microactuator; (3) a biosensor using an enzyme such as glucose oxidase (GOx) to detect and evaluate the amount of glucose in extracted blood. A titanium microneedle the same size as a female mosquito's labium (60 mum outer diameter, 25 mum inner diameter) was produced by the sputter deposition method. The mechanical design of the device was based upon the mosquito's blood sampling mechanism. The blood extraction system worked well. We measured the performance of the principal components: the indentation load for a microneedle of external diameter 100 mum was found to be 0.1 N. The pumping system has an extraction speed of about 2 mul/min for whole blood. This is similar to that achieved by the mosquito.