Circular reutilization of coffee waste for sound absorbing panels: A perspective on material recycling.

The increase in coffee consumption has led to increased production of coffee waste. Methods to recycle coffee waste are constantly being researched. Coffee powder is a porous material that can effectively be used to absorb sound. In this study, sound-absorbing panels were developed using coffee waste combined with resin. A sound absorption characterization of the new material was performed. Then, the noise reduction potential using coffee-waste sound absorbers was investigated in cafés. A café has several noise sources, such as coffee machines, music, and the voices of people. The noise reduction effect was evaluated using the ODEON simulation software together with the improvement in both the clarity and reverberation time in a case study café. In the investigated room, the acoustic definition (D50) increased up to 0.8, while the reverberation time (RT) reduced to 0.6 s. The results of this study demonstrate that the noise generated in the café was reduced by recycling the coffee waste produced as a by-product in the same building. Finally, this study presents a new construction material manufactured through coffee waste that is in turn applied to cafés where the coffee waste itself is produced.

New Composites Derived from the Natural Fiber Polymers of Discarded Date Palm Surface and Pineapple Leaf Fibers for Thermal Insulation and Sound Absorption.

New composites made of natural fiber polymers such as wasted date palm surface fiber (DPSF) and pineapple leaf fibers (PALFs) are developed in an attempt to lower the environmental impact worldwide and, at the same time, produce eco-friendly insulation materials. Composite samples of different compositions are obtained using wood adhesive as a binder. Seven samples are prepared: two for the loose natural polymers of PALF and DPSF, two for the composites bound by single materials of PALF and DPSF using wood adhesive as a binder, and three composites of both materials and the binder with different compositions. Sound absorption coefficients (SACs) are obtained for bound and hybrid composite samples for a wide range of frequencies. Flexural moment tests are determined for these composites. A thermogravimetric analysis test (TGA) and the moisture content are obtained for the natural polymers and composites. The results show that the average range of thermal conductivity coefficient is 0.042-0.06 W/(m K), 0.052-0.075 W/(m K), and 0.054-0.07 W/(m K) for the loose fiber polymers, bound composites, and hybrid composites, respectively. The bound composites of DPSF have a very good sound absorption coefficient (>0.5) for almost all frequencies greater than 300 Hz, followed by the hybrid composite ones for frequencies greater than 1000 Hz (SAC > 0.5). The loose fiber polymers of PALF are thermally stable up to 218 °C. Most bound and hybrid composites have a good flexure modulus (6.47-64.16 MPa) and flexure stress (0.43-1.67 Mpa). The loose fiber polymers and bound and hybrid composites have a low moisture content below 4%. These characteristics of the newly developed sustainable and biodegradable fiber polymers and their composites are considered promising thermal insulation and sound absorption materials in replacing synthetic and petrochemical insulation materials in buildings and other engineering applications.

Exploring the acoustic potential of 3D printed micro-perforated panels: A comparative analysis.

In the present study, the sound absorption performance of inhomogeneous Micro-Perforated Panels (MPPs) with multiple cavities is investigated. Two models, a three-cavity system and a four-cavity system, are proposed and a numerical study is performed using MATLAB. The models are validated through experimental analysis in an impedance tube. The study meticulously varies the geometrical parameters, including pore diameter, thickness of the MPP, perforation ratio, and back-cavity length. It is found that MPPs with a greater number of sub-cavities have a better sound absorption coefficient than two-cavity systems. The results suggest that the back air cavity is predominantly responsible for multiple peaks, ensuring wideband sound absorption. It is also found that smaller perforation ratios for sub-cavities with larger pore diameters improve sound absorption performance in the lower frequency region. The study indicates that a pore diameter of less than 0.5 mm should be used for better sound absorption above the range of 800-850 Hz, and back cavity length has greater control than pore diameter between 850 Hz and 2000 Hz to make the curve smooth with less fluctuation. The findings have significant implications for the design of MPPs for real-world applications.

Theoretical and Experimental Analyses on the Sound Absorption Coefficient of Rice and Buckwheat Husks Based on Micro-CT Scan Data.

In this study, the sound absorption coefficients of rice and buckwheat husks were estimated. Computed tomography (CT) images were processed to determine the circumference and surface area of voids in the granular material, and the normal incident sound absorption coefficients were derived. In addition, the tortuosity, which expresses the complexity of the sound wave propagation through the structure, was measured for each material. The theoretical sound absorption coefficients were then compared to the measured sound absorption coefficients with and without consideration of the tortuosity. A correction factor was used to bring the surface area of the granular material closer to the actual surface area and observed that the tortuosity obtained theoretical values that matched the trend of the measured values. These results indicate that using CT images to estimate the sound absorption coefficient is a viable approach.

Influence of the Grain Orientation of Wood upon Its Sound Absorption Properties.

The purpose of the study was to analyze the influence of the quality class and the orthotropy of wood upon the sound absorption coefficient, the reflection and the impedance ratio of two species widely used for stringed musical instruments, namely spruce (Picea abies L. Karst) and maple (Acer pseudoplatanus L.). An impedance tube for the frequency range 100-6400 Hz was used in these experimental determinations. Knowing the influence of porosity and tortuosity on the acoustic absorption, these properties were also determined, as well as the sound reduction coefficient and the maximum values of the acoustic absorption coefficients in relation to frequency. The main results highlighted the differences between the anatomical quality class of the wood within each species, but also concerning the sound direction relative to the three main sections of wood, as an orthotropic material. The article highlights the acoustic performance parameters related to the frequency of the wooden material and its relationship to density, porosity and quality class. The results represent useful information for musical instruments manufacturers and more.

Mathematical Model for Estimating the Sound Absorption Coefficient in Grid Network Structures.

Although grid network structures are often not necessarily intended to absorb sound, the gaps between the rods that make up the grid network are expected to have a sound absorption effect. In this study, the one-dimensional transfer matrix method was used to develop a simple mathematical model for accurately estimating the sound absorption coefficient of a grid network structure. The gaps in the grid network structure were approximated as the clearance between two parallel planes, and analysis units were derived to consider the exact geometry of the layers. The characteristic impedance and propagation constant were determined for the approximated gaps and treated as a one-dimensional transfer matrix. The transfer matrix obtained for each layer was used to calculate the sound absorption coefficient. The samples were fabricated from light-curing resin by using a Form2 3D printer from Formlabs. The measurement results showed that a sound absorption coefficient of 0.81 was obtained at the peak when seven layers were stacked. A sensitivity analysis was carried out to investigate the influence of the rod diameter and pitch. The simulated values tended to be close to the experimental values. The above results indicate that the mathematical model used to calculate the sound absorption coefficient is sufficiently accurate to predict the sound absorption coefficient for practical application.

Influence of Particle Size and Bulk Density on Sound Absorption Performance of Oil Palm Frond-Reinforced Composites Particleboard.

The present study deals with the sound absorption performance of natural fibres from the oil palm frond (OPF), mainly considered agricultural waste. Therefore, this study aimed to investigate the sound absorption performance of OPF fibre-reinforced composite under normal incidence sound. The materials used were OPF particles and urea-formaldehyde was used as an adhesive. The particleboards were produced with three particle sizes and four target densities. The absorption coefficient of normal incidence sound (αn) was tested using an impedance tube. The effects of particle size and bulk density were also evaluated. The findings reveal thatαn exceeded 0.45 at 1000 Hz and could reach 0.95 above 3.3 kHz. This occurred when the bulk density of the OPF composite particleboards ranged between 0.3-0.4 g/cm3, and the particle size varied between medium to coarse. The results also indicated that the absorption frequency and the degree of αn significantly increased as the bulk density decreased. Therefore, OPF fibres can be used to create sound-absorbing composite particleboards.

Optimized design and experimental validation of sound absorption coefficient performance in aluminium metal foam by spark plasma sintering.

Determining the structural properties of aluminum metal foam is essential to predicting its acoustic behavior. Acoustic models are presented that show the relationship between the morphology of the absorber and the sound absorption coefficient (SAC). Optimizing the parameters affecting the SAC can be the maximum theoretically SAC achieved at each frequency. In the previous article (https://doi.org/10.32604/sv.2021.09729) the parameters of porosity percentage (Ω), pore size (D) and pore opening size (d) were optimized by the genetic algorithm and Lu model. In this study, the optimal aluminum metal foam was synthesized using Spark Plasma Sintering (SPS), with the maximum temperature of 420 °C and final pressure of 20 MPa in samples with thicknesses of 5, 10, 15 and 20 mm in different frequencies from 1000 to 6300 Hz. The crystal structure and microstructure of samples were investigated using XRD and SEM. Optimized metal foam SAC (0.67, 0.9, 1 and 1) and experimental peak SAC (0.44, 0.67, 0.76 and 0.82) were compared with the optimized SAC in 5, 10, 15 and 20 mm thicknesses, respectively. The values of the coefficient of determination (R2) according to multiple linear regression (MLR) for the two optimized SAC and experimental in thicknesses of 5, 10, 15 and 20 mm were 0.90, 0.95, 0.96 and 0.90, respectively. The results of this study show that porous metal foam can have a high absorption coefficient in any desired thickness and frequency by using the optimal morphology.

Sound absorption performance of a conch-imitating cavity structure.

At present, in order to solve noise pollution, many experts are studying methods to improve the noise reduction performance of sound barriers and acoustic devices. However，the development of sound-absorbing structures under external noise environments with multiple frequencies has not made significant progress.To improve the sound absorption performance (SAP) and sound insulation performance (SIP) of structures, a novel cavity-imitating sound-absorbing structure model was established based on the multi-cavity resonance structure of conches. By performing experiments with an impedance tube and finite element simulation, the internal design of, and experimental results from a conch-imitating cavity structure (CICS) were analysed. In addition, a variety of structural parameters were investigated and the application of the sound absorber was analyzed. The analytical results showed that the CICS exhibits excellent SAP at low and intermediate frequencies. The peak frequency and sound absorption bandwidth can be changed and optimised by adjusting the structural parameters. The results show that the structure can effectively improve the sound absorption and insulation performance of the sound barrier to achieve the purpose of improving the acoustic performance, and proposes a new solution for the realisation of sound absorption and noise reduction in a multi-noise environment.

Enhanced Acoustic Properties of a Novel Prepacked Aggregates Concrete Reinforced with Waste Polypropylene Fibers.

This research aimed to investigate the performance of prepacked aggregates fiber-reinforced concrete (PAFRC) with adequate acoustic characteristics for various applications. PAFRC is a newly developed concrete made by arranging and packing aggregates and short fibers in predetermined formworks, then inserting a grout mixture into the voids amongst the aggregate particles using a pump or gravity mechanism. After a one-year curing period, the effects of utilizing waste polypropylene (PP) fibers on the strength and acoustic characteristics of PAFRC mixes were examined. Compressive and tensile strengths, ultrasonic pulse velocity (UPV), sound absorption, and transmission loss were investigated on plain concrete and PAFRC mixtures comprising 0-1% PP fibers. The results revealed that the use of PP fibers slightly decreased the compressive strength and UPV of PAFRC mixes. The inclusion of waste PP fibers also significantly increased the tensile strength and sound insulation coefficient of PAFRC mixes, especially at higher fiber dosages. In the medium-to-high frequency ranges, more than 60% acoustic absorption coefficient was observed, indicating that PAFRC specimens have good sound insulation properties.

Mathematical Models and Experiments on the Acoustic Properties of Granular Packing Structures (Measurement of Tortuosity in Hexagonal Close-Packed and Face-Centered Cubic Lattices).

In this study, the sound absorption characteristics of hexagonal close-packed and face-centered cubic lattices were estimated by theoretical analysis. Propagation constants and characteristic impedances were obtained by dividing each structure into elements perpendicular to the incident direction of sound waves and by approximating each element to a clearance between two parallel planes. Consequently, the propagation constant and the characteristic impedance were treated as a one-dimensional transfer matrix in the propagation of sound waves, and the normal incident sound absorption coefficient was calculated by the transfer matrix method. The theoretical value of the sound absorption coefficient was derived by using the effective density applied to the measured tortuosity. As a result, the theoretical value was becoming closer to the measured value. Therefore, the measured tortuosity is reasonable.

Investigation of Acoustic Properties of Poroelastic Asphalt Mixtures in Laboratory and Field Conditions.

Measures for the improvement of acoustic conditions in the vicinity of roads include the construction of pavement structures with low-noise surfaces with optimal macrotexture and the highest possible sound absorption coefficient. Laboratory evaluation of acoustic properties of a designed asphalt mixture before its placement in the pavement is a good solution. Currently, the most popular method for the determination of the sound absorption coefficient of various construction materials under laboratory conditions is the Kundt's tube test. Sound absorption coefficient can also be assessed based on field and laboratory measurements performed using a Spectronics ACUPAVE System. Other parameters characterising the acoustic properties of road pavement courses include air void content and water drainability or permeability. The article presents an analysis of results of sound absorption coefficient obtained using a Spectronics ACUPAVE System and water drainability and permeability of poroelastic mixtures obtained both in laboratory and on test sections, in relation to air void content and grading of the mixtures. It was established that poroelastic mixtures containing an aggregate of maximum particle size of 5 mm are characterised by better acoustic properties than mixtures with a maximum aggregate particle size of 8 mm. Changes of crumb rubber aggregate grading and bitumen type (within the tested range of values) as well as the addition of lime have shown no evident influence on the sound absorption coefficient. Noise level values at the speed of 30 km/h according to the CPX method were measured as well. Relationships between sound absorption coefficient, water drainability/permeability, and air void content were determined. The performed analyses confirmed that Spectronics ACUPAVE System may be applied for evaluation of acoustic properties of asphalt mixtures in laboratory conditions, but further research is needed to reduce the uncertainty of the results.

Impact of Cement Dust Pollution on the Surface of Sound-Absorbing Panels on Their Acoustic Properties.

The publication presents a comparison of the sound absorption test results of a perforated wall cassette filled with mineral wool for various degree of cement dust pollution. Cement dust should be understood here as dust created during the production of cement and during the milling and dispatch of finished products. If the partitions in production plants are made of sound-absorbing cassettes or additional sound-absorbing elements made of perforated cassettes are applied, we must know how dust can change sound-absorbing properties of the cassettes. Thus, one has to consider whether the use of sound-absorbing perforated cassettes is appropriate if sound-absorbing parameters change over time due to dust. To determine the impact of dust-covered perforation on sound-absorbing parameters, tests were performed for four variants having different level of pollution. The tests involved 'clean' and then dust-covered cassettes, each time increasing the amount of cement dust on the perforations. Sound absorption parameters of the cassettes were tested in the reverberation chamber for individual variants. Test results indicate the loss of sound absorption of the cassettes only when they are heavily polluted. Then the reduction of the single-number sound absorption index αw is 50%. Using computer simulation, we analyzed how the change of sound-absorbing parameters of the cassettes would influence the change of noise reduction in the production hall. The results of the analysis demonstrate a very effective reduction of noise level of 14 dB by the application of clean cassettes. The reduction value for the dirtiest cassettes was 6 dB.

Innovative Use of Sheep Wool for Obtaining Materials with Improved Sound-Absorbing Properties.

In recent years, natural materials are becoming a valid alternative to traditional sound absorbers due to reduced production costs and environmental protection. This study explores alternative usage of sheep wool as a construction material with improved sound absorbing properties beyond its traditional application as a sound absorber in textile industry or using of waste wool in the textile industry as a raw material. The aim of this study was to obtain materials with improved sound-absorbing properties using sheep wool as a raw material. Seven materials were obtained by hot pressing (60 ÷ 80 °C and 0.05 ÷ 6 MPa) of wool fibers and one by cold pressing. Results showed that by simply hot pressing the wool, a different product was obtained, which could be processed and easily manipulated. The obtained materials had very good sound absorption properties, with acoustic absorption coefficient values of over 0.7 for the frequency range of 800 ÷ 3150 Hz. The results prove that sheep wool has a comparable sound absorption performance to mineral wool or recycled polyurethane foam.

Innovative solution to enhance the Helmholtz resonator sound absorber in low-frequency noise by nature inspiration.

Sound absorbing elements commonly used to make quieter spaces are very desirable for high-frequency noise control. It is more attractive if it is possible to produce sound absorbing structures that perform well for a wide frequency range, especially in low-frequencies. In this regard, Helmholtz resonator array is a well-known structure but the maximum performance of each resonator unit in an array panel can only be achieved at resonance frequency that is dependent on its size. Therefore, a resonator array panel with equal size units has insufficient performance in a wide frequency range. Hence, the consideration of suitable sizes for each resonator in an array panel consisting of unequal size units is a key point to widen the frequency range of sound absorption. On the other hand, it seems that engineering science can be developed by nature inspiration. In addition, Fibonacci sequence is a famous mathematical model which describes the shape/ratio of different phenomena which exist in nature. In this paper, Fibonacci sequence is utilized to investigate Helmholtz resonator arrangement to increase both the amount of sound absorption coefficient and frequency bandwidth of absorption without changing the total volume of resonator array with equal size units. Analytical solutions based on the modified equivalent electrical circuit theory is used to calculate the sound absorption coefficient of the proposed panel with numerical experiments in MAPLE and COMSOL Multiphysics softwares to validate the proposed overall approach. Results show that the Fibonacci sequence is an optimum candidate to design a resonator-based sound absorber in low-frequency noise.

Sound-Absorption Coefficient of Bark-Based Insulation Panels.

The objective of this study was to investigate the sound absorption coefficient of bark-based insulation panels made of softwood barks Spruce (Picea abies (L.) H. Karst.) and Larch (Larix decidua Mill.) by means of impedance tube, with a frequency range between 125 and 4000 Hz. The highest efficiency of sound absorption was recorded for spruce bark-based insulation boards bonded with urea-formaldehyde resin, at a level of 1000 and 2000 Hz. The potential of noise reduction of larch bark-based panels glued with tannin-based adhesive covers the same frequency interval. The experimental results show that softwood bark, an underrated material, can substitute expensive materials that involve more grey energy in sound insulation applications. Compared with wood-based composites, the engineered spruce bark (with coarse-grained and fine-grained particles) can absorb the sound even better than MDF, particleboard or OSB. Therefore, the sound absorption coefficient values strengthen the application of insulation panels based on tree bark as structural elements for the noise reduction in residential buildings, and concurrently they open the new ways for a deeper research in this field.

Acoustic, Mechanical and Thermal Properties of Green Composites Reinforced with Natural Fibers Waste.

The use of acoustic panels is one of the most important methods for sound insulation in buildings. Moreover, it has become increasingly important to use green/natural origin materials in this area to reduce environmental impact. This study focuses on the investigation of acoustic, mechanical and thermal properties of natural fiber waste reinforced green epoxy composites. Three different types of fiber wastes were used, e.g., cotton, coconut and sugarcane with epoxy as the resin. Different fiber volume fractions, i.e., 10%, 15% and 20% for each fiber were used with a composite thickness of 3 mm. The sound absorption coefficient, impact strength, flexural strength, thermal conductivity, diffusivity, coefficient of thermal expansion and thermogravimetric properties of all samples were investigated. It has been found that by increasing the fiber content, the sound absorption coefficient also increases. The coconut fiber-based composites show a higher sound absorption coefficient than in the other fiber-reinforced composites. The impact and flexural strength of the cotton fiber-reinforced composite samples are higher than in other samples. The coefficient of thermal expansion of the cotton fiber-based composite is also higher than the other composites. Thermogravimetric analysis revealed that all the natural fiber-reinforced composites can sustain till 300 °C with a minor weight loss. The natural fiber-based composites can be used in building interiors, automotive body parts and household furniture. Such composite development is an ecofriendly approach to the acoustic world.

Effect of the Pore Shape and Size of 3D-Printed Open-Porous ABS Materials on Sound Absorption Performance.

Noise has a negative impact on our environment and human health. For this reason, it is necessary to eliminate excessive noise levels. This paper is focused on the study of the sound absorption properties of materials with open-porous structures, which were made of acrylonitrile butadiene styrene (ABS) material using additive technology. Four types of structures (Cartesian, octagonal, rhomboid, and Starlit) were evaluated in this work, and every structure was prepared in three different volume ratios of the porosity and three different thicknesses. The sound absorption properties of the investigated ABS specimens were examined utilizing the normal incidence sound absorption and noise reduction coefficients, which were experimentally determined by the transfer function method using a two-microphone acoustic impedance tube. This work deals with various factors that influence the sound absorption performance of four different types of investigated ABS material's structures. It was found, in this study, that the sound absorption performance of the investigated ABS specimens is strongly affected by different factors, specifically by the structure geometry, material volume ratio, excitation frequency of an acoustic wave, material´s thickness, and air space size behind the tested sound-absorbing materials.

Porous sound-absorbing materials prepared from fly ash.

The use of modified fly ash for preparing porous sound-absorbing materials and the optimum conditions of fly ash modification were studied. The effects of sintering temperature, sintering time, forming pressure, and other experimental conditions on porous sound-absorbing materials were also investigated. Results showed that the average volume density of the finished product was 0.93 g/cm3, the compressive strength was approximately 1.2 MPa, and the average porosity was nearly 60%. The average sound absorption coefficient of the sample in a low-frequency band was approximately 0.353, and the overall average sound absorption coefficient was nearly 0.458. The optimal preparation conditions were as follows: sintering temperature was 1100 °C, sintering time was 5 h, and molding pressure was 2 MPa.

Extrusion Foaming of Lightweight Polystyrene Composite Foams with Controllable Cellular Structure for Sound Absorption Application.

Polymer foams are promising for sound absorption applications. In order to process an industrial product, a series of polystyrene (PS) composite foams were prepared by continuous extrusion foaming assisted by supercritical CO2. Because the cell size and cell density were the key to determine the sound absorption coefficient at normal incidence, the bio-resource lignin was employed for the first time to control the cellular structure on basis of hetero-nucleation effect. The sound absorption range of the PS/lignin composite foams was corresponding to the cellular structure and lignin content. As a result, the maximum sound absorption coefficient at normal incidence was higher than 0.90. For a comparison, multiwall carbon nanotube (MWCNT) and micro graphite (mGr) particles were also used as the nucleation agent during the foaming process, respectively, which were more effective on the hetero-nucleation effect. The mechanical property and thermal stability of various foams were measured as well. Lignin showed a fire retardant effect in PS composite foam.