Crumpled MXene Electrodes for Ultrastretchable and High-Area-Capacitance Supercapacitors.

In spite of the excellent electrical and electrochemical properties, two-dimensional transition metal carbide (MXene) is often limited by the high stiffness for the direct implementation in next-generation stretchable and wearable energy storage devices. The improved deformability has been achieved in ultrathin composite electrodes utilizing additives that substantially reduce the specific capacitance. Here, we demonstrate an ultrastretchable and high-performing supercapacitor based on MXene electrodes with crumpled textures. After screening on the thickness, the crumpled MXene film of ∼3 µm in thickness is identified as the optimal choice to mitigate the crack formations under large and repetitive mechanical strains. The as-prepared symmetric supercapacitor, therefore, demonstrates a high specific capacitance of ∼470 mF cm-2, ultrahigh stretchability up to 800% area strain, and >90% retention of the initial capacitance after 1000 stretch-relaxation cycles. The developments offer an attractive avenue to design stretchable electrodes based on various two-dimensional nanomaterials and their composites.

Stretchable MXene/Carbon Nanotube Bilayer Strain Sensors with Tunable Sensitivity and Working Ranges.

Stretchable strain sensors have gained increasing popularity as wearable devices to convert mechanical deformation of the human body into electrical signals. Two-dimensional transition metal carbides (Ti3C2Tx MXene) are promising candidates to achieve excellent sensitivity. However, MXene films have been limited in operating strain ranges due to rapid crack propagation during stretching. In this regard, this study reports MXene/carbon nanotube bilayer films with tunable sensitivity and working ranges. The device is fabricated using a scalable process involving spray deposition of well-dispersed nanomaterial inks. The bilayer sensor's high sensitivity is attributed to the cracks that form in the MXene film, while the compliant carbon nanotube layer extends the working range by maintaining conductive pathways. Moreover, the response of the sensor is easily controlled by tuning the MXene loading, achieving a gauge factor of 9039 within 15% strain at 1.92 mg/cm2 and a gauge factor of 1443 within 108% strain at 0.55 mg/cm2. These tailored properties can precisely match the operation requirements during the wearable application, providing accurate monitoring of various body movements and physiological activities. Additionally, a smart glove with multiple integrated strain sensors is demonstrated as a human-machine interface for the real-time recognition of hand gestures based on a machine-learning algorithm. The design strategy presented here provides a convenient avenue to modulate strain sensors for targeted applications.

Stretchable and Skin-Attachable Electronic Device for Remotely Controlled Wearable Cancer Therapy.

Surgery represents a primary clinical treatment of solid tumors. The high risk of local relapse typically requires frequent hospital visits for postoperative adjuvant therapy. Here, device designs and system integration of a stretchable electronic device for wearable cancer treatment are presented. The soft electronic patch harnesses compliant materials to achieve conformal and stable attachment to the surgical wound. A composite nanotextile dressing is laminated to the electronic patch to allow the on-demand release of anticancer drugs under electro-thermal actuation. An additional flexible circuit and a compact battery complete an untethered wearable system to execute remote therapeutic commands from a smartphone. The successful implementation of combined chemothermotherapy to inhibit tumor recurrence demonstrates the promising potential of stretchable electronics for advanced wearable therapies without interfering with daily activities.

Multifunctional Microneedle Patches via Direct Ink Drawing of Nanocomposite Inks for Personalized Transdermal Drug Delivery.

Additive manufacturing, commonly known as 3D printing, allows decentralized drug fabrication of orally administered tablets. Microneedles are comparatively favorable for self-administered transdermal drug delivery with improved absorption and bioavailability. Due to the cross-scale geometric characteristics, 3D-printed microneedles face a significant trade-off between the feature resolution and production speed in conventional layer-wise deposition sequences. In this study, we introduce an economical and scalable direct ink drawing strategy to create drug-loaded microneedles. A freestanding microneedle is efficiently generated upon each pneumatic extrusion and controlled drawing process. Sharp tips of ∼5 µm are formed with submillimeter nozzles, representing 2 orders of magnitude improved resolution. As the key enabler of this fabrication strategy, the yield-stress fluid inks are formulated by simply filling silica nanoparticles into regular polymer solutions. The approach is compatible with various microneedles based on dissolvable, biodegradable, and nondegradable polymers. Various matrices are readily adopted to adjust the release behaviors of the drug-loaded microneedles. Successful fabrication of multifunctional patches with heterogeneously integrated microneedles allows the treatment of melanoma via synergistic photothermal therapy and combination chemotherapy. The personalized patches are designed for cancer severity to achieve high therapeutic efficacy with minimal side effects. The direct ink drawing reported here provides a facile and low-cost fabrication strategy for multifunctional microneedle patches for self-administering transdermal drug delivery.

Highly Conductive and Compliant Silver Nanowire Nanocomposites by Direct Spray Deposition.

The silver nanowire (Ag NW)/elastomer nanocomposite represents a prototypical form of a compliant conductor for flexible and stretchable electronic devices. The widespread implementations are currently hindered by the complicated procedures to effectively disperse Ag NWs into elastomer matrices. In this study, we report a facile and scalable coating process to create Ag NW nanocomposites on various flexible/stretchable substrates. As-synthesized Ag NWs from the high-yield polyol-reduction approach are homogeneously dispersed into a variety of dilute elastomer solutions, thereby enabling direct spray deposition into highly compliant conductors. The as-prepared nanocomposite exhibits excellent conductivity (∼11,000 S/cm) and high deformability to 100% strain. The stable electrical properties are largely retained under repetitive mechanical manipulations including stretching, bending, and folding. The patterned features of conductive nanocomposites are conveniently accessed using shadow masks or selective laser ablation. The practical suitability is demonstrated by the successful implementations of a stretchable sensing patch and a flexible light-emitting diode display.

Intrinsically stretchable electronics with ultrahigh deformability to monitor dynamically moving organs.

Intrinsically stretchable electronics represent an attractive platform for next-generation implantable devices by reducing the mechanical mismatch and the immune responses with biological tissues. Despite extensive efforts, soft implantable electronic devices often exhibit an obvious trade-off between electronic performances and mechanical deformability because of limitations of commonly used compliant electronic materials. Here, we introduce a scalable approach to create intrinsically stretchable and implantable electronic devices featuring the deployment of liquid metal components for ultrahigh stretchability up to 400% tensile strain and excellent durability against repetitive deformations. The device architecture further shows long-term stability under physiological conditions, conformal attachments to internal organs, and low interfacial impedance. Successful electrophysiological mapping on rapidly beating hearts demonstrates the potential of intrinsically stretchable electronics for widespread applications in health monitoring, disease diagnosis, and medical therapies.

A Highly Stretchable and Permeable Liquid Metal Micromesh Conductor by Physical Deposition for Epidermal Electronics.

Stretchable electronics allow functional devices to integrate with human skin seamlessly in an emerging wearable platform termed epidermal electronics. Compliant conductors represent key building components for functional devices. Among the various candidates, gallium-based liquid metals stand out with metallic conductivity and inherent deformability. Currently, the widespread applications of liquid metals in epidermal electronics are hindered by the low steam permeability and hence unpleasant wearing perceptions. In this study, a facile physical deposition approach is established to create a liquid metal micromesh over an elastomer sponge, which exhibits low sheet resistance (∼0.5 Ω sq-1), high stretchability (400% strain), and excellent durability. The porous micromesh shows textile-level permeability to achieve long-term wearing comfort. The conformal interaction of the liquid metal micromesh with the skin gives rise to a low contact impedance. An integrated epidermal sensing sleeve is demonstrated as a human-machine interface to distinguish different hand gestures by recording muscle contractions. The reported stretchable and permeable liquid metal conductor shows promising potentials in next-generation epidermal electronics.

A Printable and Conductive Yield-Stress Fluid as an Ultrastretchable Transparent Conductor.

In contrast to ionically conductive liquids and gels, a new type of yield-stress fluid featuring reversible transitions between solid and liquid states is introduced in this study as a printable, ultrastretchable, and transparent conductor. The fluid is formulated by dispersing silica nanoparticles into the concentrated aqueous electrolyte. The as-printed features show solid-state appearances to allow facile encapsulation with elastomers. The transition into liquid-like behavior upon tensile deformations is the enabler for ultrahigh stretchability up to the fracture strain of the elastomer. Successful integrations of yield-stress fluid electrodes in highly stretchable strain sensors and light-emitting devices illustrate the practical suitability. The yield-stress fluid represents an attractive building block for stretchable electronic devices and systems in terms of giant deformability, high ionic conductivity, excellent optical transmittance, and compatibility with various elastomers.

Printable Liquid Metal Microparticle Ink for Ultrastretchable Electronics.

Liquid metal confined in the elastomer represents an ideal platform for stretchable electronics with ultimate deformability. To enable facile and scalable patterning of conductive features, bulk liquid metal is typically dispersed into fine particles to formulate printable inks. The presence of native oxide or organic ligands stabilizing these liquid metal particles unfortunately inhibits their direct coalescence to recover the metallic conductivity and liquid-state deformability. Here, we report a chemical sintering process that converts printed liquid metal microparticles into a highly deformable conductor. The process involves the removal of surface passivating oxide by a short exposure to acid fume and subsequent selective wetting of liquid metal microparticles onto copper nanoplates present in the ink formulation. The chemical reaction provides the basis for a facile and scalable procedure to print conductive features over a large area with exceptional conductivity (>104 S cm-1) and ultrahigh stretchability (∼1000% strain). Their practical suitability is demonstrated by the fabrication of an ultrastretchable ribbon cable and an epidermal heater.

Fully Screen-Printed, Multicolor, and Stretchable Electroluminescent Displays for Epidermal Electronics.

A stretchable alternating current electroluminescent display seamlessly combines the light-emitting capabilities with mechanical compliance, which offers exciting opportunities for applications in wearable gadgets, soft robots, and fashion designs. The widespread adaption to deformable forms of optoelectronics is currently impeded by the tedious and labor-intensive fabrication process. This study reports an efficient and scalable procedure to create a fully screen-printed, multicolor, and stretchable electroluminescent display. The as-prepared device exhibits excellent deformability and low-voltage operation. The practical implementation is demonstrated by creating a wearable sound-synchronized sensing system with an epidermal display responsive to the rhythm of music. The ink formulation and printing procedure developed here pave the way for convenient fabrication of stretchable electronic devices.

Maskless Patterning of Biodegradable Conductors by Selective Laser Sintering of Microparticle Inks and Its Application in Flexible Transient Electronics.

Biodegradable electronic devices are able to break down into benign residues after their service life, which may effectively alleviate the environmental impacts as a consequence of the proliferation of consumer electronic technology. The widespread adaptation to biodegradable systems is currently impeded by the lack of economic fabrication techniques for functional devices. Here, a facile approach to generate a biodegradable conductor is developed based on selective laser sintering of zinc and iron microparticle ink. The sintering process is effective to convert naturally oxidized microparticles into interconnected conductors. Arbitrary conductive features are readily created over flexible biodegradable substrates under ambient conditions, which exhibits excellent conductivity (∼2 × 106 S m-1), low sheet resistance (∼0.64 Ω â–¡ - 1), fine feature resolution (∼45 µm), and mechanical flexibility. The practical suitability is demonstrated by fabricating a miniaturized near-field communication tag with the dimension to mount on the fingernail. The methodology is further extended to create a metallic grid as a biodegradable transparent electrode with low sheet resistance (2.5 Ω â–¡-1) and high optical transmittance (96%), which is employed as an epidermal transparent heater for thermotherapy. Maskless patterning of biodegradable conductors may find a broad range of applications in environment friendly gadgets and implantable medical devices.

Omnidirectional Printing of Soft Elastomer for Liquid-State Stretchable Electronics.

Stretchable electronics has emerged as a new class of electronic technology to expand the applications of conventional electronics built on rigid wafers. Among various systems, liquid-state devices utilize electronically active liquids to achieve excellent stretchability and durability. The widespread adaption to such attractive form of device is hindered by the lack of robust fabrication approach to precisely and efficiently assemble liquid-state materials into functional systems. In this study, an additive manufacturing platform for digital fabrication of three-dimensional elastomeric structures is reported. The shear-thinning ink is formulated to enable omnidirectional printing process. Various elastic features with complex architectures are generated without using sacrificial materials, which consist of overhanging parts, suspended structures, and embedded channels. Harnessing the unique printability allows facile creation of elastomeric sensors with strain- and pressure-sensing capabilities by simply filling the embedded microchannels with liquid metal. A smart glove to capture hand gestures is also demonstrated as a fully integrated electronic system with liquid-state components. The liquid-state stretchable electronics developed here may find potential applications in biomedical instruments, wearable devices, and soft robotics.

Bright Stretchable Electroluminescent Devices based on Silver Nanowire Electrodes and High-k Thermoplastic Elastomers.

Stretchable electroluminescent device is a compliant form of light-emitting device to expand the application areas of conventional optoelectronics on rigid wafers. Currently, practical implementations are impeded by the high operating voltage required to achieve sufficient brightness. In this study, we report the fabrication of an intrinsically stretchable electroluminescent device based on silver nanowire electrodes and high-k thermoplastic elastomers. The device exhibits a bright emission with a low driving voltage by using polar elastomer as a dielectric matrix of the electroluminescent layer. Highly stretchable silver nanowire electrodes contribute to the exceptional elasticity and durability of the device in spite of bending, stretching, twisting, puncturing, and cutting. Stretchable electroluminescent devices developed here may find potential uses in wearable displays, deformable lightings, and soft robotics.