Impact of thermal soil treatment on heavy metal mobility in the context of waste management.

Thermal soil treatment is a well-established remediation method to remove organic contaminants from soils in waste management. The co-contamination with heavy metals raises the question if thermal soil treatment affects heavy metal mobility in soils. In this study, four contaminated soils and a reference sample were subjected to thermal treatment at 105°C, 300°C and 500°C for 7 day. Thermogravimetry and differential scanning calorimetry were used to understand the reactions, and resulting gases were identified by Fourier-transformed infrared spectroscopy. Treated and untreated samples were characterised by X-ray diffraction (XRD) and electron microprobe analysis and subjected to pH-dependent leaching tests, untreated samples additionally by X-ray-fluorescence (XRF) and inductively coupled plasma mass spectroscopy (ICP-MS). Leachates were analysed using ICP-MS and ion chromatography. Maximum available concentrations were used for hydrogeochemical modelling using LeachXS/Orchestra to predict leaching control mechanisms. Leaching experiments show that thermal treatment tends to decrease the mobility at alkaline pH of Pb, Zn, Cd, As and Cu, but to increase the mobility of Cr. In the acidic to neutral pH range, no clear trend is visible. Hydrogeochemical modelling suggests that adsorption processes play a key role in controlling leaching. It is suggested that the formation of minerals with a more negatively charged surface during thermal treatment are one reason why cations such as Pb2+, Zn2+, Cd2+ and Cu2+ are less mobile after treatment. Future research should focus on a more comprehensive mineralogical investigation of a larger number of samples, using higher resolution techniques such as nanoscale secondary ion mass spectrometry to identify surface phases formed during thermal treatment and/or leaching.

Determination and improvement of the quality of separately collected bio-waste from households.

The recycling of bio-waste from households is an essential factor in achieving the recycling quotas for municipal waste laid down by the EU. A major problem is posed by impurities in the bio-waste collected, such as plastics, metals and glass. It is virtually impossible for compost producers to produce quality-assured compost from bio-waste with an impurity content of more than 3 wt%OS. The draft of the new Austrian Compost Ordinance stipulates a limit of 2 wt%OS of interfering substances in accepted bio-waste. A rapid measurement method has been developed and comprehensively validated for the immediate on-site checking of contaminant content at the bio-waste bin or in a vehicles. Data on the type and amount of impurities collected in the course of sorting analyses carried out over several years in 10 selected areas in Styria, Austria showed an average impurity content of 2.1 wt%OS. This impurity content can be considered representative for rural and urban communities in Austria. Among the interfering substances, plastics predominate, at 53%, of which pre-collection bags made of plastics form the highest proportion. A more detailed examination of pre-collection bags shows a higher proportion of use of biodegradable plastic bags, which have become more numerous in recent years in the more rural communities. In order to reduce mis-sorting, the effect of a wide variety of measures on citizens was tested in selected areas. Here, the distribution of paper bags as well as the threat of a cost increase due to special collections in combination with distribution of these bags were the methods with the greatest effect. Motivational letters and the threat of special collections, however, showed no significant result.

Thermal delamination of end-of-life crystalline silicon photovoltaic modules.

Thermal delamination - meaning the removal of polymers from the module structure by a thermal process - as a first step in the recycling of crystalline silicon (c-Si) photovoltaic (PV) modules in order to enable the subsequent recovery of secondary raw materials was investigated. A correlation between treatment temperature and duration was established by an iterative process. Furthermore, chemical characterization of the resulting solid outputs (glass, cell, ribbons and residues) was performed in order to assess their further processing options. Additionally, the effect of removing the backsheet as a pre-treatment before the actual delamination process was investigated in relation to the aforementioned aspects of treatment duration and output quality. Results show that increased temperatures reduce the necessary treatment duration (65 minutes at 500°C, 33 minutes at 600°C) while generating the same output quality. The backsheet removal leads to an additional duration decrease of more than 45% at each considered temperature, while also having positive effects relating to fewer solid residues and easier flue gas handling. In regard to the main output specifications no significant influence of the pre-treatment is observed. Overall thermal delamination can be seen as a feasible method in order to obtain high value secondary raw materials from c-Si PV modules, while backsheet removal as pre-treatment should be considered as advantageous from multiple standpoints.

The fire risk of portable batteries in their end-of-life: Investigation of the state of charge of waste lithium-ion batteries in Austria.

The increased utilisation of lithium-ion batteries in the last years does not come without cost. Due to thermal runaway and exothermic degradation reactions, portable batteries pose enormous risks to waste management systems and infrastructure in their end-of-life phase. All over Europe, the number of waste fires caused by lithium-ion batteries are rising. The risk of a battery fire is mainly influenced by the probability and severity of a thermal runaway or exothermic degradation, which depends on the current state of charge (SOC) of the respective battery. In order to determine the distribution of the SOC which is one of the main influence factors to waste fires caused by lithium-ion batteries, 980 waste battery cells were representatively sampled, manually dismantled and analysed using a prototypic laboratory test stand. Approximately 24% of the analysed cells and batteries had a residual SOC of at least 25%, and approximately 12% had a residual SOC of at least 50%. Hence, approximately every fourth to eighth portable battery threatens to cause a waste fire when critically damaged. Furthermore, a distinct relationship between the actual cell voltage and the residual SOC was found for end-of-life portable batteries.

Influence of material alterations and machine impairment on throughput related sensor-based sorting performance.

Experiments with sensor-based sorting (SBS) machinery provide insight into the effect of throughput rate and input composition on the sorting performance. For this purpose, material mixtures with certain compositions and particle size distributions were created from waste fractions and sorted at various throughput rates. To evaluate the sorting performance of the SBS unit (using near infrared technology) in dependence of the applied load, four assessment factors concerning the output fractions were studied: yield, product purity, recovery/product quantity and incorrectly discharged share of reject particles. The influences on the assessment parameters of light twodimensional (2D) particles in the input of a sorting stage and failing air valves in an SBS unit were evaluated for various input compositions at different throughput rates. It was found that a share of approximately 5 wt% 2D particles in the input had a similar negative effect on the yield as the malfunction of 20% of all air valves in an SBS machine at high throughput rates. Additionally, the failure of the air valves reduced the product purity of the sorting stage at increased throughput rates. Furthermore, qualitative observations concerning systematic effects of prior studies could be confirmed. Resulting graphs for a specific input composition of an SBS unit at varying throughput rates could be used to adjust the throughput rate to meet the exact demands for a sorting stage.

Effects of cement addition and briquetting of rock wool on its geomechanical stability in landfills.

Landfilling of mineral wool waste in big bags at separate landfill compartments is required in Austria. This results in enormous differences in the Young's moduli between common construction and demolition (C&D) waste compartments and mineral wool compartments, which causes severe accidents in terms of overturned vehicles due to sudden subsidence of the subsurface. Conditioning of mineral wool waste might be applied to adjust its geomechanical behaviour to that of common C&D waste but has never been investigated scientifically before. In this study we compare three scenarios for the conditioning of rock wool for landfilling: (A) loosely packing, (B) cutting comminution + cement addition and (C) cutting comminution + cement-supported briquetting. The performance of the different sample bodies under landfill conditions was simulated at the lab scale by cyclic loading (1223-3112 N, up to 160 cycles) using a 'Wille Geotechnik UL 300' press. The deformation was monitored during the experiment and Young's modulus was derived graphically, whereas the test execution was piston controlled. The Young's modulus increased during the experiments from 0.2 MPa to 4.6 MPa for scenario (A), from 0.6 MPa to 20.5 MPa for scenario (B) and from 7.5 MPa to 111.0 MPa for scenario (C). These results show that a combination of comminution and cement-supported briquetting significantly increases the geotechnical performance of mineral wool waste with respect to landfilling, which is still three orders of magnitude below that of common C&D waste, which is in the range of 30,000 MPa.

Characterisation and material flow analysis of end-of-life portable batteries and lithium-based batteries in different waste streams in Austria.

Although separate collection systems for portable batteries (PBs) have been installed years ago, high amounts of batteries still do not enter the collection systems of the member states of the European Union (EU). In Austria, the collection rate has recently dropped to the EU target value of 45%. For the purposes of this study, a comprehensive survey was conducted to identify the destinations of the other end-of-life batteries. A literature survey and an assessment of different waste streams (WSs) were followed by sampling and sorting campaigns for highly relevant WSs (residual waste, lightweight packaging waste, metal packaging waste, and small waste electrical and electronic equipment). The results underwent material flow analysis, showing that more than 800 metric tonnes of portable batteries are misplaced into non-battery-specific collection systems, 718 metric tonnes of them entering residual waste collection. Considerable amounts of batteries are stockpiled, stored or hoarded in Austrian households. Lithium-based batteries, representing a serious risk of fire to the waste industry and making up for 30% of the marketed amount, are still scarcely arriving in waste management systems.

X-ray fluorescence sorting of non-ferrous metal fractions from municipal solid waste incineration bottom ash processing depending on particle surface properties.

A heavy non-ferrous metal fraction (< 50 mm) of municipal solid waste incineration bottom ashes from wet-mechanical treatment was separated by screening, magnetic separation and eddy-current separation into ferrous metals, non-ferrous metals and residual sub-fractions. The non-ferrous metal fractions were divided and subjected to (i) a washing process, (ii) dry abrasion and (iii) no mechanical pre-treatment to study the effect of resulting different surface properties on a subsequent X-ray fluorescence sorting into precious metals, zinc, copper, brass, stainless steel and a residual fraction. The qualities of the X-ray fluorescence output fractions were investigated by chemical analyses (precious metal fraction and the residual fraction), pyrometallurgical tests and subsequent chemical analyses of the metals and slags produced by the melting processes (zinc, copper, brass and stainless steel fraction). Screening directs brass and stainless steel primarily into the coarser fractions, while copper and residual elements were rather transferred into the finer fractions. X-ray fluorescence sorting yielded zinc, copper, brass, stainless steel and precious metals fractions in marketable qualities. Neither a negative nor a positive impact of mechanical pre-treatment on the composition of these fractions was identified. Solely the yield of the brass fraction in the grain size 16-20 mm decreased with increasing mechanical pre-treatment. The pre-treatment also had no impact on yield and quality of the products of pyrometallurgical tests.

Influence of surface roughness and surface moisture of plastics on sensor-based sorting in the near infrared range.

In the project 'NEW-MINE' the use of sensor-based sorting machinery in the field of 'landfill mining' is investigated. Defilements pose a particular challenge in the treatment and sorting of plastics contained in landfills. For this reason, the effects of various pollutants caused by the interactions in the landfill body or the mechanical treatment steps in landfill mining are examined. In the following elaboration, the focus is on the influences of surface moisture and surface roughness of plastics on sensor-based sorting by means of near-infrared technology. Near-infrared radiation (NIR) in a wavelength range of 990 nm to 1500 nm has been used for the detection and classification of plastic particles. The experiments demonstrate that increased surface roughness reduces signal noise and thereby improves the classification of both spectrally similar and transparent plastics, but reduces the yield of low-softening plastics because their sliding speed on a sensor-based chute sorter varies as a result of the heating of the chute. Surface moisture causes the absorption of radiation from 1115 nm (high density polyethylene [HDPE], linear low density polyethylene [LLDPE], polyethylen terephthalate [PET] and polyvinylchloride [PVC]) or from 1230 nm (low density polyethylene [LDPE], polypropylene [PP] and thermoplastic polyurethane [TPU]) up to at least 1680 nm, which causes amplification or attenuation of various extremes in the derivative. However, the influence of surface moisture on the yield of plastics is usually very low and depends on the spectral differences between the different plastics.

Output-oriented analysis of the wet mechanical processing of polyolefin-rich waste for feedstock recycling.

In recent years, an increasing number of studies have revealed that plastics and their components (e.g. plasticisers) pose an environmental risk. However, it is hard to imagine how our industrialised society could do without these materials, since the fields of application are manifold. One possible approach to tackle this mounting problem is the implementation of a comprehensive and well-functioning collection and recycling system. An international comparison shows that only a small proportion of the total plastics in circulation is collected and recycled. The investigations conducted under the present research project, 'Plastic Reborn', focused on both identification and analysis of the discharge paths of polyolefin-rich waste streams, under the Austrian waste management system. Another objective was determining the utilisation potential of the output fractions of these polyolefin-rich waste streams, generated from a wet mechanical processing pilot plant. Experiments have shown that the polyolefins are successfully separated from the waste streams and that a total polyolefin potential of 429,000 t y-1 remains unexploited in the Austrian waste management system. Thus, these separated plastic fractions can make a significant contribution to the implementation of the European Circular Economy Directive. The residual fractions meet the legal and company-specific requirements for their use as solid recovered fuels in co-combustion plants.

Case study: Is the 'catch-all-plastics bin' useful in unlocking the hidden resource potential in the residual waste collection system?

Austria's performance in the collection of separated waste is adequate. However, the residual waste still contains substantial amounts of recyclable materials - for example, plastics, paper and board, glass and composite packaging. Plastics (lightweight packaging and similar non-packaging materials) are detected at an average mass content of 13% in residual waste. Despite this huge potential, only 3% of the total amount of residual waste (1,687,000 t y-1) is recycled. This implies that most of the recyclable materials contained in the residual waste are destined for thermal recovery and are lost for recycling. This pilot project, commissioned by the Land of Lower Austria, applied a holistic approach, unique in Europe, to the Lower Austrian waste management system. It aims to transfer excess quantities of plastic packaging and non-packaging recyclables from the residual waste system to the separately collected waste system by introducing a so-called 'catch-all-plastics bin'. A quantity flow model was constructed and the results showed a realistic increase in the amount of plastics collected of 33.9 wt%. This equals a calculated excess quantity of 19,638 t y-1. The increased plastics collection resulted in a positive impact on the climate footprint (CO2 equivalent) in line with the targets of EU Directive 94/62/EG (Circular Economy Package) and its Amendments. The new collection system involves only moderate additional costs.

Landfill mining: Developing a comprehensive assessment method.

In Austria, the first basic technological and economic examinations of mass-waste landfills with the purpose to recover secondary raw materials have been carried out by the 'LAMIS - Landfill Mining Österreich' pilot project. A main focus of its research, and the subject of this article, is the first conceptual design of a comprehensive assessment method for landfill mining plans, including not only monetary factors (like costs and proceeds) but also non-monetary ones, such as the concerns of adjoining owners or the environmental impact. Detailed reviews of references, the identification of influences and system boundaries to be included in planning landfill mining, several expert workshops and talks with landfill operators have been performed followed by a division of the whole assessment method into preliminary and main assessment. Preliminary assessment is carried out with a questionnaire to rate juridical feasibility, the risk and the expenditure of a landfill mining project. The results of this questionnaire are compiled in a portfolio chart that is used to recommend, or not, further assessment. If a detailed main assessment is recommended, defined economic criteria are rated by net present value calculations, while ecological and socio-economic criteria are examined in a utility analysis and then transferred into a utility-net present value chart. If this chart does not support making a definite statement on the feasibility of the project, the results must be further examined in a cost-effectiveness analysis. Here, the benefit of the particular landfill mining project per capital unit (utility-net present value ratio) is determined to make a final distinct statement on the general benefit of a landfill mining project.

Holistic assessment of a landfill mining pilot project in Austria: Methodology and application.

Basic technical and economic examinations of Austrian mass waste landfills, concerning the recovery of secondary raw materials, have been carried out by the 'LAMIS - Landfill Mining Austria' pilot project for the first time in Austria. A main focus of the research - the subject of this article - was the first devotion of a pilot landfill to an integrated ecological and economic assessment so that its feasibility could be verified before a landfill mining project commenced. A Styrian mass waste landfill had been chosen for this purpose that had been put into operation in 1979 and received mechanically-biologically pre-treated municipal waste till 2012. The whole assessment procedure was divided into preliminary and main assessment phases to evaluate the general suitability of a landfill mining project with little financial and human resource expense. A portfolio chart, based on a questionnaire, was created for the preliminary assessment that, as a result, has provided a recommendation for subsequent investigation - the main assessment phase. In this case, specific economic criteria were assessed by net present value calculation, while ecological or socio-economic criteria were rated by utility analysis, transferring the result into a utility-net present value chart. In the case of the examined pilot landfill, assessing the landfill mining project produced a higher utility but a lower net present value than a landfill leaving-in for aftercare. Since no clearly preferable scenario could be identified this way, a cost-revenue analysis was carried out in addition that determined a dimensionless ratio: the 'utility - net present value quotient' of both scenarios. Comparing this quotient showed unmistakably that in the overall assessment, 'leaving the landfill in aftercare' was preferable to a 'landfill mining project' in that specific case.

Landfill mining: Development of a cost simulation model.

Landfill mining permits recovering secondary raw materials from landfills. Whether this purpose is economically feasible, however, is a matter of various aspects. One is the amount of recoverable secondary raw material (like metals) that can be exploited with a profit. Other influences are the costs for excavation, for processing the waste at the landfill site and for paying charges on the secondary disposal of waste. Depending on the objectives of a landfill mining project (like the recovery of a ferrous and/or a calorific fraction) these expenses and revenues are difficult to assess in advance. This situation complicates any previous assessment of the economic feasibility and is the reason why many landfills that might be suitable for landfill mining are continuingly operated as active landfills, generating aftercare costs and leaving potential hazards to later generations. This article presents a newly developed simulation model for landfill mining projects. It permits identifying the quantities and qualities of output flows that can be recovered by mining and by mobile on-site processing of the waste based on treatment equipment selected by the landfill operator. Thus, charges for disposal and expected revenues from secondary raw materials can be assessed. Furthermore, investment, personnel, operation, servicing and insurance costs are assessed and displayed, based on the selected mobile processing procedure and its throughput, among other things. For clarity, the simulation model is described in this article using the example of a real Austrian sanitary landfill.

Solid recovered fuels in the cement industry--semi-automated sample preparation unit as a means for facilitated practical application.

One of the challenges for the cement industry is the quality assurance of alternative fuel (e.g., solid recovered fuel, SRF) in co-incineration plants--especially for inhomogeneous alternative fuels with large particle sizes (d95⩾100 mm), which will gain even more importance in the substitution of conventional fuels due to low production costs. Existing standards for sampling and sample preparation do not cover the challenges resulting from these kinds of materials. A possible approach to ensure quality monitoring is shown in the present contribution. For this, a specially manufactured, automated comminution and sample divider device was installed at a cement plant in Rohoznik. In order to prove its practical suitability with methods according to current standards, the sampling and sample preparation process were validated for alternative fuel with a grain size >30 mm (i.e., d95=approximately 100 mm), so-called 'Hotdisc SRF'. Therefore, series of samples were taken and analysed. A comparison of the analysis results with the yearly average values obtained through a reference investigation route showed good accordance. Further investigations during the validation process also showed that segregation or enrichment of material throughout the comminution plant does not occur. The results also demonstrate that compliance with legal standards regarding the minimum sample amount is not sufficient for inhomogeneous and coarse particle size alternative fuels. Instead, higher sample amounts after the first particle size reduction step are strongly recommended in order to gain a representative laboratory sample.

Evaluation and selection of decision-making methods to assess landfill mining projects.

For the first time in Austria, fundamental technological and economic studies on recovering secondary raw materials from large landfills have been carried out, based on the 'LAMIS - Landfill Mining Austria' pilot project. A main focus of the research - and the subject of this article - was to develop an assessment or decision-making procedure that allows landfill owners to thoroughly examine the feasibility of a landfill mining project in advance. Currently there are no standard procedures that would sufficiently cover all the multiple-criteria requirements. The basic structure of the multiple attribute decision making process was used to narrow down on selection, conceptual design and assessment of suitable procedures. Along with a breakdown into preliminary and main assessment, the entire foundation required was created, such as definitions of requirements to an assessment method, selection and accurate description of the various assessment criteria and classification of the target system for the present 'landfill mining' vs. 'retaining the landfill in after-care' decision-making problem. Based on these studies, cost-utility analysis and the analytical-hierarchy process were selected from the range of multiple attribute decision-making procedures and examined in detail. Overall, both methods have their pros and cons with regard to their use for assessing landfill mining projects. Merging these methods or connecting them with single-criteria decision-making methods (like the net present value method) may turn out to be reasonable and constitute an appropriate assessment method.

Landfill mining: Development of a theoretical method for a preliminary estimate of the raw material potential of landfill sites.

In recent years, the rising need for raw materials by emerging economies (e.g. China) has led to a change in the availability of certain primary raw materials, such as ores or coal. The accompanying rising demand for secondary raw materials as possible substitutes for primary resources, the soaring prices and the global lack of specific (e.g. metallic) raw materials pique the interest of science and economy to consider landfills as possible secondary sources of raw materials. These sites often contain substantial amounts of materials that can be potentially utilised materially or energetically. To investigate the raw material potential of a landfill, boreholes and excavations, as well as subsequent hand sorting have proven quite successful. These procedures, however, are expensive and time consuming as they frequently require extensive construction measures on the landfill body or waste mass. For this reason, this article introduces a newly developed, affordable, theoretical method for the estimation of landfill contents. The article summarises the individual calculation steps of the method and demonstrates this using the example of a selected Austrian sanitary landfill. To assess the practicality and plausibility, the mathematically determined raw material potential is compared with the actual results from experimental studies of excavated waste from the same landfill (actual raw material potential).

Landfill mining: Resource potential of Austrian landfills--Evaluation and quality assessment of recovered municipal solid waste by chemical analyses.

Since the need for raw materials in countries undergoing industrialisation (like China) is rising, the availability of metal and fossil fuel energy resources (like ores or coal) has changed in recent years. Landfill sites can contain considerable amounts of recyclables and energy-recoverable materials, therefore, landfill mining is an option for exploiting dumped secondary raw materials, saving primary sources. For the purposes of this article, two sanitary landfill sites have been chosen for obtaining actual data to determine the resource potential of Austrian landfills. To evaluate how pretreating waste before disposal affects the resource potential of landfills, the first landfill site has been selected because it has received untreated waste, whereas mechanically-biologically treated waste was dumped in the second. The scope of this investigation comprised: (1) waste characterisation by sorting analyses of recovered waste; and (2) chemical analyses of specific waste fractions for quality assessment regarding potential energy recovery by using it as solid recovered fuels. The content of eight heavy metals and the net calorific values were determined for the chemical characterisation tests.

Landfill mining in Austria: foundations for an integrated ecological and economic assessment.

For the first time, basic technical and economic studies for landfill mining are being carried out in Austria on the basis of a pilot project. An important goal of these studies is the collection of elementary data as the basis for an integrated ecological and economic assessment of landfill mining projects with regard to their feasibility. For this purpose, economic, ecological, technical, organizational, as well as political and legal influencing factors are identified and extensively studied in the article. An important aspect is the mutual influence of the factors on each other, as this can significantly affect the development of an integrated assessment system. In addition to the influencing factors, the definition of the spatial and temporal system boundaries is crucial for further investigations. Among others, the quality and quantity of recovered waste materials, temporal fluctuations or developments in prices of secondary raw material and fuels attainable in the markets, and time and duration of dumping, play a crucial role. Based on the investigations, the spatial system boundary is defined in as much as all the necessary process steps, from landfill mining, preparing and sorting to providing a marketable material/product by the landfill operator, are taken into account. No general accepted definition can be made for the temporal system boundary because the different time-related influencing factors necessitate an individual project-specific determination and adaptation to the facts of the on-site landfill mining project.