Degradation of vinyl ester resin and its composites via cleavage of ester bonds to recycle valuable chemicals and produce polyurethane.

Vinyl ester resins (VER) and its composites are widely used in chemical industry and municipal engineering. However, its dense three-dimensional network structure makes its degradation and recycling a great challenge. Herein, a novel, efficient and green degradation system gamma-valerolactone (GVL)-H2O/p-toluene sulfonic (PTSA) was developed to degrade VER and its composites. VER was completely degraded in the GVL-H2O/PTSA at 210 °C and 0.6 MPa. By combing SEM-EDS, IR, NMR, GPC and MALDI-TOF-MS analysis, it was clarified that VER swelled well in GVL, allowing the transfer of PTSA and H2O through the resin matrix. The ester bonds in VER were cleaved via hydrolysis with H2O catalyzed by the sulfonic acid of PTSA, and high value-added polymer products, i.e., copolymer of styrene and methacrylic acid (SMAA) and bisphenol-A diglycidyl ether (DGEBA), were recycled, which accounted for ca. 87.0 wt% of raw VER. DGEBA can be recycled to prepare a new PU material. The GVL-H2O/PTSA system was also effective for degrading UPR and VER-containing composites. This work provides a practical strategy for chemical degradation and recovery of thermoset VER resins.

Efficient catalytic system for the conversion of fructose into 5-ethoxymethylfurfural.

DMSO can improve the selectivity of 5-hydroxymethylfurfural (HMF) in the conversion of carbohydrates. However, one of the bottlenecks in its application is product separation. Thus a one-pot synthesis of 5-ethoxymethylfurfural (EMF) rather than HMF from fructose in ethanol-DMSO was investigated. Phosphotungstic acid was used as an effective catalyst. The yield of EMF can be reached as high as 64% in the mixed solvent system of DMSO and ethanol within 130 min at 140 °C. Ethyl levulinate (LAE) was detected as the main by-product, the yield of which increased with the reaction time, temperature and the amount of catalyst. In addition, the existence of water could significantly reduce the yield of EMF and increased the yield of LAE. Most importantly, it was discovered that EMF could be much more efficiently extracted from the reaction solvent system by some organic solvents than HMF.

Conversion of carbohydrates into 5-hydroxymethylfurfural catalyzed by ZnCl2 in water.

The incompletely coordinated zinc ions in the concentrated aqueous ZnCl(2) solution catalyze the direct conversion of carbohydrates into 5-hydroxymethylfurfural, and a moderate HMF yield up to 50% can be achieved.