Recovering superhydrophobicity in nanoscale and macroscale surface textures.

Here, we investigate the complete drying of hydrophobic cavities in order to elucidate the dependence of drying on the size, the geometry, and the degree of hydrophobicity of the confinement. Two complementary theoretical approaches are adopted: a macroscopic one based on classical capillarity and a microscopic classical density functional theory. This combination allows us to pinpoint unique drying mechanisms at the nanoscale and to clearly differentiate them from the mechanisms operational at the macroscale. Nanoscale hydrophobic cavities allow the thermodynamic destabilization of the confined liquid phase over an unexpectedly broad range of conditions, including pressures as large as 10 MPa and contact angles close to 90°. On the other hand, for cavities on the micron scale, such destabilization occurs only for much larger contact angles and close to liquid-vapor coexistence. These scale-dependent drying mechanisms are used to propose design criteria for hierarchical superhydrophobic surfaces capable of spontaneous self-recovery over a broad range of operating conditions. In particular, we detail the requirements under which it is possible to realize perpetual superhydrophobicity at positive pressures on surfaces with micron-sized textures by exploiting drying, facilitated by nanoscale coatings. Concerning the issue of superhydrophobicity, these findings indicate a promising direction both for surface fabrication and for the experimental characterization of perpetual surperhydrophobicity. From a more basic perspective, the present results have an echo on a wealth of biological problems in which hydrophobic confinement induces drying, such as in protein folding, molecular recognition, and hydrophobic gating.

Wetting hysteresis induced by nanodefects.

Wetting of actual surfaces involves diverse hysteretic phenomena stemming from ever-present imperfections. Here, we clarify the origin of wetting hysteresis for a liquid front advancing or receding across an isolated defect of nanometric size. Various kinds of chemical and topographical nanodefects, which represent salient features of actual heterogeneous surfaces, are investigated. The most probable wetting path across surface heterogeneities is identified by combining, within an innovative approach, microscopic classical density functional theory and the string method devised for the study of rare events. The computed rugged free-energy landscape demonstrates that hysteresis emerges as a consequence of metastable pinning of the liquid front at the defects; the barriers for thermally activated defect crossing, the pinning force, and hysteresis are quantified and related to the geometry and chemistry of the defects allowing for the occurrence of nanoscopic effects. The main result of our calculations is that even weak nanoscale defects, which are difficult to characterize in generic microfluidic experiments, can be the source of a plethora of hysteretical phenomena, including the pinning of nanobubbles.

Perpetual superhydrophobicity.

A liquid droplet placed on a geometrically textured surface may take on a "suspended" state, in which the liquid wets only the top of the surface structure, while the remaining geometrical features are occupied by vapor. This superhydrophobic Cassie-Baxter state is characterized by its composite interface which is intrinsically fragile and, if subjected to certain external perturbations, may collapse into the fully wet, so-called Wenzel state. Restoring the superhydrophobic Cassie-Baxter state requires a supply of free energy to the system in order to again nucleate the vapor. Here, we use microscopic classical density functional theory in order to study the Cassie-Baxter to Wenzel and the reverse transition in widely spaced, parallel arrays of rectangular nanogrooves patterned on a hydrophobic flat surface. We demonstrate that if the width of the grooves falls below a threshold value of ca. 7 nm, which depends on the surface chemistry, the Wenzel state becomes thermodynamically unstable even at very large positive pressures, thus realizing a "perpetual" superhydrophobic Cassie-Baxter state by passive means. Building upon this finding, we demonstrate that hierarchical structures can achieve perpetual superhydrophobicity even for micron-sized geometrical textures.

Intrusion of liquids into liquid-infused surfaces with nanoscale roughness.

We present a theoretical study of the intrusion of an ambient liquid into the pores of a nanocorrugated wall w. The pores are prefilled with a liquid lubricant that adheres to the walls of the pores more strongly than the ambient liquid does. The two liquids are modeled as a binary liquid mixture of two species of particles, A and B. The mixture can decompose into a liquid rich in A particles, representing the ambient liquid, and another one rich in B particles, representing the liquid lubricant. The wall is taken to attract the B particles more strongly than the A particles. The ratio w-A/w-B of these interaction strengths is changed in order to tune the contact angle θ_{AB} formed by the A-rich/B-rich liquid interface between the two fluids and a planar wall, composed of the same material as the one forming the pores. We use classical density functional theory in order to capture the effects of microscopic details on the intrusion transition, which occurs as the concentration of the minority component or the pressure in the bulk of the ambient liquid is varied, moving away from bulk liquid-liquid coexistence within the single-phase domain of the A-rich bulk ambient liquid. These liquid structures have been studied as a function of the contact angle θ_{AB} and for various widths and depths of the pores. We also studied the reverse process in which a pore initially filled with the ambient liquid is refilled with the liquid lubricant. The location of the intrusion transition, with respect to its dependence on the contact angle θ_{AB} and the width of the pore, qualitatively follows the corresponding shift of the capillary-coexistence line away from the bulk liquid-liquid coexistence line, as predicted by a macroscopic capillarity model. Quantitatively, the transition found in the microscopic approach occurs somewhat closer to the bulk liquid-liquid coexistence line than predicted by the macroscopic capillarity model. The quantitative discrepancies become larger for narrower cavities. In cases in which the wall is completely wetted by the lubricant (θ_{AB}=0) and for small contact angles, the reverse transition follows the same path as for intrusion; there is no hysteresis. For larger contact angles, hysteresis is observed. The width of the hysteresis increases with increasing contact angle. A reverse transition is not found inside the domain within which the ambient liquid forms a single phase in the bulk once θ_{AB} exceeds a geometry-dependent threshold value. According to the macroscopic capillarity theory, for the considered geometry, this is the case for θ_{AB}>54.7^{∘}. Our computations show, however, that nanoscale effects shift this threshold value to much higher values. This shift increases strongly if the widths of the pores become smaller (below about ten times the diameter of the A and B particles).

Wetting behavior of a colloidal particle trapped at a composite liquid-vapor interface of a binary liquid mixture.

A partially miscible binary liquid mixture, composed of A and B particles, is considered theoretically under conditions for which a stable A-rich liquid phase is in thermal equilibrium with the vapor phase. The B-rich liquid is metastable. The liquids and the thermodynamic conditions are chosen such that the interface between the A-rich liquid and the vapor contains an intervening wetting film of the B-rich phase. In order to obtain information about the large-scale fluid structure around a colloidal particle, which is trapped at such a composite liquid-vapor interface, three related and linked wetting phenomena at planar liquid-vapor, wall-liquid, and wall-vapor interfaces are studied analytically, using classical density functional theory in conjunction with the sharp-kink approximation for the number density profiles of the A and B particles. If in accordance with the so-called mixing rule the strength of the A-B interaction is given by the geometric mean of the strengths of the A-A and the B-B interactions, and similarly the ratio between the wall-A and the wall-B interaction, the scenario, in which the colloid is enclosed by a film of the B-rich liquid, can be excluded. Up to six distinct wetting scenarios are possible, if the above mixing rules for the fluid-wall and for the fluid-fluid interactions are relaxed. The way the space of system parameters is divided into domains corresponding to the six scenarios, and which of the domains actually appear, depends on the signs of the deviations from the mixing rule prescriptions. Relevant domains, corresponding, e.g., to the scenario in which the colloid is enclosed by a film of the B-rich liquid, emerge, if the ratio between the strengths of the wall-A and the wall-B interactions is reduced as compared to the mixing rule prescription, or if the strength of the A-B interaction is increased to values above the one from the mixing rule prescription. The range, within which the contact angle may vary inside the various domains, is also studied.

Cassie-Wenzel transition of a binary liquid mixture on a nanosculptured surface.

The Cassie-Wenzel transition of a symmetric binary liquid mixture in contact with a nano-corrugated wall is studied. The corrugation consists of a periodic array of nanopits with square cross sections. The substrate potential is the sum over Lennard-Jones interactions, describing the pairwise interaction between the wall particles C and the fluid particles. The liquid is composed of two species of particles, A and B, which have the same size and equal A-A and B-B interactions. The liquid particles interact between each other also via A-B Lennard-Jones potentials. We have employed classical density functional theory to determine the equilibrium structure of binary liquid mixtures in contact with the nano-corrugated surface. Liquid intrusion into the pits is studied as a function of various system parameters such as the composition of the liquid, the strengths of various interparticle interactions, and the geometric parameters of the pits. The binary liquid mixture is taken to be at its mixed-liquid-vapor coexistence. For various sets of parameters the results obtained for the Cassie-Wenzel transition, as well as for the metastability of the two corresponding thermodynamic states, are compared with macroscopic predictions in order to check the range of validity of the macroscopic theories for systems exposed to nanoscopic confinements. Distinct from the macroscopic theory, it is found that the Cassie-Wenzel transition cannot be predicted based on the knowledge of a single parameter, such as the contact angle within the macroscopic theory.

Structures of simple liquids in contact with nanosculptured surfaces.

We present a density functional study of Lennard-Jones liquids in contact with a nanocorrugated wall. The corresponding substrate potential is taken to exhibit a repulsive hard core and a Van der Waals attraction. The corrugation is modeled by a periodic array of square nanopits. We have used the modified Rosenfeld density functional in order to study the interfacial structure of these liquids which with respect to their thermodynamic bulk state are considered to be deep inside their liquid phase. We find that already considerably below the packing fraction of bulk freezing of these liquids, inside the nanopits a three-dimensional-like density localization sets in. If the sizes of the pits are commensurate with the packing requirements, we observe high-density spots separated from each other in all spatial directions by liquid of comparatively very low density. The number, shape, size, and density of these high-density spots depend sensitively on the depth and width of the pits. Outside the pits, only layering is observed; above the pit openings these layers are distorted with the distortion reaching up to a few molecular diameters. We discuss quantitatively how this density localization is affected by the geometrical features of the pits and how it evolves upon increasing the bulk packing fraction. Our results are transferable to colloidal systems and pit dimensions corresponding to several diameters of the colloidal particles. For such systems the predicted unfolding of these structural changes can be studied experimentally on much larger length scales and more directly (e.g., optically) than for molecular fluids which typically call for sophisticated x-ray scattering.