Analysis of different polypropylene waste bales: Evaluation of the source material for PP recycling.

The use of the polypropylene (PP) recyclates in certain processing methods and applications is still limited by their quality. The high melt flow rate (MFR) and the inconsistent properties of recyclates are common obstacles to their use. Therefore, this work aims to identify possible reasons for the low and inconsistent quality of PP recyclates depending on the source material in PP waste bales. The levels of polymeric and non-polymeric contaminants were assessed. As mixing of different PP grades is an issue for the MFR, the proportions of the different processing grades were also investigated and the potential of sorting by processing method to produce lower MFR recyclates was assessed. The analysis showed that the waste bales, although pre-sorted, still contained high amounts of contaminants. Injection moulding was found to be the predominant processing method in the bales, explaining the high MFR of PP recyclates. However, a sufficiently high amount of low MFR products was found in the bales, which seems promising for the production of low MFR recyclates. Seasonal variations in the composition of the waste bales were identified as one of the reasons for the inconsistent qualities of recyclates. These results highlight the importance of proper sorting and treatment of PP waste bales prior to reprocessing in order to obtain high-quality recycled products.

Consumers confused 'Where to dispose biodegradable plastics?': A study of three waste streams.

Biodegradable plastics, either fossil- or biobased, are often promoted due to their biodegradability and acclaimed environmental friendliness. However, as demonstrated by previous literature, considerable confusion exists about the appropriate source separation and waste management of these plastics. Present study investigated this confusion based on manual sorting analyses of waste sampled from packaging waste (P), biowaste (B) and residual waste (R) in an urban area of Austria. The results were evaluated relative to near-infrared sensor-based sorting trials conducted in a German urban area. Although existing literature has focused on waste composition analyses (mostly in stand-alone studies) of the three waste streams, the present study focused on identifying the specific types of biodegradable plastic items found in each of these streams. Supermarket carrier bags (P = 90, B = 14, R = 33) and dustbin bags (P = 2, B = 46, R = 6) were found in all three waste streams in the Austrian urban area. Similarly, in the German urban area dustbin bags (P = 1, B = 106, R = 3) were the common items. The results indicate that certain bioplastic items were present in more than one bin; thus, hinting that consumers are not necessarily aware of how-to source-separate the biodegradable plastics. This suggests that neither consumers nor current waste management systems are fully 'adapted' to bioplastics, and the management of these plastics' waste is currently not optimal.

Impact of thermal soil treatment on heavy metal mobility in the context of waste management.

Thermal soil treatment is a well-established remediation method to remove organic contaminants from soils in waste management. The co-contamination with heavy metals raises the question if thermal soil treatment affects heavy metal mobility in soils. In this study, four contaminated soils and a reference sample were subjected to thermal treatment at 105°C, 300°C and 500°C for 7 day. Thermogravimetry and differential scanning calorimetry were used to understand the reactions, and resulting gases were identified by Fourier-transformed infrared spectroscopy. Treated and untreated samples were characterised by X-ray diffraction (XRD) and electron microprobe analysis and subjected to pH-dependent leaching tests, untreated samples additionally by X-ray-fluorescence (XRF) and inductively coupled plasma mass spectroscopy (ICP-MS). Leachates were analysed using ICP-MS and ion chromatography. Maximum available concentrations were used for hydrogeochemical modelling using LeachXS/Orchestra to predict leaching control mechanisms. Leaching experiments show that thermal treatment tends to decrease the mobility at alkaline pH of Pb, Zn, Cd, As and Cu, but to increase the mobility of Cr. In the acidic to neutral pH range, no clear trend is visible. Hydrogeochemical modelling suggests that adsorption processes play a key role in controlling leaching. It is suggested that the formation of minerals with a more negatively charged surface during thermal treatment are one reason why cations such as Pb2+, Zn2+, Cd2+ and Cu2+ are less mobile after treatment. Future research should focus on a more comprehensive mineralogical investigation of a larger number of samples, using higher resolution techniques such as nanoscale secondary ion mass spectrometry to identify surface phases formed during thermal treatment and/or leaching.

Developing a prediction model in a lightweight packaging waste sorting plant using sensor-based sorting data combined with data of external near-infrared and LiDAR sensors.

Sensor-based material flow monitoring allows for continuously high output qualities, through quality management and process control. The implementation in the waste management sector, however, is inhibited by the heterogeneity of waste and throughput fluctuations. In this study, challenges and possibilities of using different types of sensors in a lightweight packaging waste sorting plant are investigated. Three external sensors have been mounted on different positions in an Austrian sorting plant: one Light Detection and Ranging (LiDAR) sensor for monitoring the volume flow and two near-infrared (NIR) sensors for measuring the pixel-based material composition and occupation density. Additionally, the data of an existing sensor-based sorter (SBS) were evaluated. To predict the newly introduced parameter material-specific occupation density (MSOD) of multi-coloured polyethylene terephthalate (PET) preconcentrate, different machine learning models were evaluated. The results indicate that using SBS data for both monitoring of throughput fluctuations caused by different bag opener settings as well as monitoring the material composition is feasible, if the pre-set teach-in is suitable. The ridge regression model based on SBS was comparable (RMSE = 3.59 px%, R² = 0.57) to the one based on NIR and LiDAR (RMSE = 3.1 px%, R² = 0.68). The demonstrated feasibility of the implementation at plant scale highlights the opportunities of sensor-based material flow monitoring for the waste management sector and paves the way towards a more circular plastics economy.

Challenges and opportunities in managing biodegradable plastic waste: A review.

Biodegradable plastics have certain challenges in a waste management perspective. The existing literature reviews fail to provide a consolidated overview of different process steps of biodegradable plastic waste management and to discuss the support provided by the existing legislation for the same. The present review provides a holistic overview of these process steps and a comprehensive relative summary of 13 existing European Union (EU) laws related to waste management and circular economy, and national legislations plus source separation guidelines of 13 countries, to ensure the optimal use of resources in the future. Following were the major findings: (i) numerous types and low volumes of biodegradable plastics pose a challenge to developing cost-effective waste management infrastructure; (ii) biodegradable plastics are promoted as food-waste collection aids, but consumers are often confused about their proper disposal and are prone to greenwashing from manufacturers; (iii) industry-level studies demonstrating mechanical recycling on a full scale are unavailable; (iv) the existing EU legislation dealt with general topics related to biodegradable plastics; however, only the new proposal on plastic packaging waste and the EU policy framework for bioplastics clearly mentioned their disposal and (v) clear disparities were observed between disposal methods suggested by national legislation and available source separation guidelines. Thus, to appropriately manage biodegradable plastic waste, it is necessary to develop waste processing and material utilization infrastructure as well as create consumer awareness. In the end, recommendations were provided for improved biodegradable plastic waste management from the perspective of systemic challenges identified from the literature review.

Thermal delamination of end-of-life crystalline silicon photovoltaic modules.

Thermal delamination - meaning the removal of polymers from the module structure by a thermal process - as a first step in the recycling of crystalline silicon (c-Si) photovoltaic (PV) modules in order to enable the subsequent recovery of secondary raw materials was investigated. A correlation between treatment temperature and duration was established by an iterative process. Furthermore, chemical characterization of the resulting solid outputs (glass, cell, ribbons and residues) was performed in order to assess their further processing options. Additionally, the effect of removing the backsheet as a pre-treatment before the actual delamination process was investigated in relation to the aforementioned aspects of treatment duration and output quality. Results show that increased temperatures reduce the necessary treatment duration (65 minutes at 500°C, 33 minutes at 600°C) while generating the same output quality. The backsheet removal leads to an additional duration decrease of more than 45% at each considered temperature, while also having positive effects relating to fewer solid residues and easier flue gas handling. In regard to the main output specifications no significant influence of the pre-treatment is observed. Overall thermal delamination can be seen as a feasible method in order to obtain high value secondary raw materials from c-Si PV modules, while backsheet removal as pre-treatment should be considered as advantageous from multiple standpoints.

Influence of material alterations and machine impairment on throughput related sensor-based sorting performance.

Experiments with sensor-based sorting (SBS) machinery provide insight into the effect of throughput rate and input composition on the sorting performance. For this purpose, material mixtures with certain compositions and particle size distributions were created from waste fractions and sorted at various throughput rates. To evaluate the sorting performance of the SBS unit (using near infrared technology) in dependence of the applied load, four assessment factors concerning the output fractions were studied: yield, product purity, recovery/product quantity and incorrectly discharged share of reject particles. The influences on the assessment parameters of light twodimensional (2D) particles in the input of a sorting stage and failing air valves in an SBS unit were evaluated for various input compositions at different throughput rates. It was found that a share of approximately 5 wt% 2D particles in the input had a similar negative effect on the yield as the malfunction of 20% of all air valves in an SBS machine at high throughput rates. Additionally, the failure of the air valves reduced the product purity of the sorting stage at increased throughput rates. Furthermore, qualitative observations concerning systematic effects of prior studies could be confirmed. Resulting graphs for a specific input composition of an SBS unit at varying throughput rates could be used to adjust the throughput rate to meet the exact demands for a sorting stage.

X-ray fluorescence sorting of non-ferrous metal fractions from municipal solid waste incineration bottom ash processing depending on particle surface properties.

A heavy non-ferrous metal fraction (< 50 mm) of municipal solid waste incineration bottom ashes from wet-mechanical treatment was separated by screening, magnetic separation and eddy-current separation into ferrous metals, non-ferrous metals and residual sub-fractions. The non-ferrous metal fractions were divided and subjected to (i) a washing process, (ii) dry abrasion and (iii) no mechanical pre-treatment to study the effect of resulting different surface properties on a subsequent X-ray fluorescence sorting into precious metals, zinc, copper, brass, stainless steel and a residual fraction. The qualities of the X-ray fluorescence output fractions were investigated by chemical analyses (precious metal fraction and the residual fraction), pyrometallurgical tests and subsequent chemical analyses of the metals and slags produced by the melting processes (zinc, copper, brass and stainless steel fraction). Screening directs brass and stainless steel primarily into the coarser fractions, while copper and residual elements were rather transferred into the finer fractions. X-ray fluorescence sorting yielded zinc, copper, brass, stainless steel and precious metals fractions in marketable qualities. Neither a negative nor a positive impact of mechanical pre-treatment on the composition of these fractions was identified. Solely the yield of the brass fraction in the grain size 16-20 mm decreased with increasing mechanical pre-treatment. The pre-treatment also had no impact on yield and quality of the products of pyrometallurgical tests.

Effects of cement addition and briquetting of rock wool on its geomechanical stability in landfills.

Landfilling of mineral wool waste in big bags at separate landfill compartments is required in Austria. This results in enormous differences in the Young's moduli between common construction and demolition (C&D) waste compartments and mineral wool compartments, which causes severe accidents in terms of overturned vehicles due to sudden subsidence of the subsurface. Conditioning of mineral wool waste might be applied to adjust its geomechanical behaviour to that of common C&D waste but has never been investigated scientifically before. In this study we compare three scenarios for the conditioning of rock wool for landfilling: (A) loosely packing, (B) cutting comminution + cement addition and (C) cutting comminution + cement-supported briquetting. The performance of the different sample bodies under landfill conditions was simulated at the lab scale by cyclic loading (1223-3112 N, up to 160 cycles) using a 'Wille Geotechnik UL 300' press. The deformation was monitored during the experiment and Young's modulus was derived graphically, whereas the test execution was piston controlled. The Young's modulus increased during the experiments from 0.2 MPa to 4.6 MPa for scenario (A), from 0.6 MPa to 20.5 MPa for scenario (B) and from 7.5 MPa to 111.0 MPa for scenario (C). These results show that a combination of comminution and cement-supported briquetting significantly increases the geotechnical performance of mineral wool waste with respect to landfilling, which is still three orders of magnitude below that of common C&D waste, which is in the range of 30,000 MPa.

Influence of surface roughness and surface moisture of plastics on sensor-based sorting in the near infrared range.

In the project 'NEW-MINE' the use of sensor-based sorting machinery in the field of 'landfill mining' is investigated. Defilements pose a particular challenge in the treatment and sorting of plastics contained in landfills. For this reason, the effects of various pollutants caused by the interactions in the landfill body or the mechanical treatment steps in landfill mining are examined. In the following elaboration, the focus is on the influences of surface moisture and surface roughness of plastics on sensor-based sorting by means of near-infrared technology. Near-infrared radiation (NIR) in a wavelength range of 990 nm to 1500 nm has been used for the detection and classification of plastic particles. The experiments demonstrate that increased surface roughness reduces signal noise and thereby improves the classification of both spectrally similar and transparent plastics, but reduces the yield of low-softening plastics because their sliding speed on a sensor-based chute sorter varies as a result of the heating of the chute. Surface moisture causes the absorption of radiation from 1115 nm (high density polyethylene [HDPE], linear low density polyethylene [LLDPE], polyethylen terephthalate [PET] and polyvinylchloride [PVC]) or from 1230 nm (low density polyethylene [LDPE], polypropylene [PP] and thermoplastic polyurethane [TPU]) up to at least 1680 nm, which causes amplification or attenuation of various extremes in the derivative. However, the influence of surface moisture on the yield of plastics is usually very low and depends on the spectral differences between the different plastics.

Biodegradable plastics - Where to throw? A life cycle assessment of waste collection and management pathways in Austria.

The current waste management systems are struggling to optimally handle biodegradable plastics (BDPs) and are facing numerous challenges; one of which is the consumer confusion about how to best source-segregate BDPs. Based on an environmental life-cycle assessment, this study investigated the consequences of collecting BDPs in one of three waste streams (packaging waste, biowaste, and residual waste) in Austria. Collecting BDPs as (i) packaging waste resulted in incineration (SP1) or mechanical recycling (SP2), (ii) biowaste resulted in composting (SB1) or anaerobic digestion (AD) (SB2), and (iii) residual waste in incineration (SR1). SP2 performed best in most of the 16 investigated impact categories (ICs). Three scenario analyses demonstrated that (i) utilisation of BDPs as an alternative fuel for process heat substitution yielded more environmental benefits than incineration in SP1 and SP2, (ii) adding a material recovery facility (MRF) with AD increased the environmental load for SB2, while (iii) the energy scenario with zero electricity imports plus heat from biomass performed best for most alternative pathways across the 16 ICs. Eight technology parameters (out of 97) were identified as most relevant for the results based on data quality, sensitivity ratio, and analytical uncertainty; they were related to waste incineration, MRF, recycling facility, compost- and AD processes. Overall, mechanical recycling emerged as the most favourable option which is aligned with the waste-hierarchy mentioned in the European Union Waste Framework Directive. However, effective mechanical recycling of BDPs requires (i) a 'sufficient' waste amount, (ii) a market for recyclates, and (iii) relevant mechanical recycling infrastructure.

Effect of Surface Contamination on Near-Infrared Spectra of Biodegradable Plastics.

Proper waste sorting is crucial for biodegradable plastics (BDPs) recycling, whose global production is increasing dynamically. BDPs can be sorted using near-infrared (NIR) sorting, but little research is available about the effect of surface contamination on their NIR spectrum, which affects their sortability. As BDPs are often heavily contaminated with food waste, understanding the effect of surface contamination is necessary. This paper reports on a study on the influence of artificially induced surface contamination using food waste and contamination from packaging waste, biowaste, and residual waste on the BDP spectra. In artificially contaminated samples, the absorption bands (ADs) changed due to the presence of moisture (1352-1424 nm) and fatty acids (1223 nm). In real-world contaminated samples, biowaste samples were most affected by contamination followed by residual waste, both having altered ADs at 1352-1424 nm (moisture). The packaging waste-contaminated sample spectra closely followed those of clean and washed samples, with a change in the intensity of ADs. Accordingly, two approaches could be followed in sorting: (i) affected wavelength ranges could be omitted, or (ii) contaminated samples could be used for optimizing the NIR database. Thus, surface contamination affected the spectra, and knowing the wavelength ranges containing this effect could be used to optimize the NIR database and improve BDP sorting.

Selective delamination by milling as a first step in the recycling of photovoltaic modules.

The recycling of photovoltaic modules has been a topic of increasing interest over the last years. At industrial scale, delamination of the module structure, which represents the first step in the recycling process, is currently achieved by multi-stage crushing. However, the quality of the outputs obtained through subsequent processing is low and offers room for improvement. Milling was investigated as an alternative physical delamination method. Lab-scale experiments were conducted to evaluate the applicability of the technology in general, as well as comparing a process by which all non-glass layers are removed at the same time (one-step) with one where the backsheet is removed as a separate fraction (two-step). Furthermore, a qualitative and quantitative analysis of the resulting outputs in each case was performed. Results show effective delamination by the milling process. Advantages in comparison to the currently used delamination techniques are identified in regard to the quality of the recovered glass, which is separated directly during delamination as well as the fact that the subsequent processing can therefore be focused on the polymers, metals and silicon contained within the removed materials. Some possibly problematic aspects in regard to upscaling have also been identified and discussed. While the two-step process enables the recovery of more homogenous outputs, it is also associated with a higher effort regarding input characterization and the milling process itself. In order to reach a conclusion about which process option is more feasible, additional investigations concerning the milling process, the input material and the output fractions are needed.

Evaluation of Improvements in the Separation of Monolayer and Multilayer Films via Measurements in Transflection and Application of Machine Learning Approaches.

Small plastic packaging films make up a quarter of all packaging waste generated annually in Austria. As many plastic packaging films are multilayered to give barrier properties and strength, this fraction is considered hardly recyclable and recovered thermally. Besides, they can not be separated from recyclable monolayer films using near-infrared spectroscopy in material recovery facilities. In this paper, an experimental sensor-based sorting setup is used to demonstrate the effect of adapting a near-infrared sorting rig to enable measurement in transflection. This adaptation effectively circumvents problems caused by low material thickness and improves the sorting success when separating monolayer and multilayer film materials. Additionally, machine learning approaches are discussed to separate monolayer and multilayer materials without requiring the near-infrared sorter to explicitly learn the material fingerprint of each possible combination of layered materials. Last, a fast Fourier transform is shown to reduce destructive interference overlaying the spectral information. Through this, it is possible to automatically find the Fourier component at which to place the filter to regain the most spectral information possible.

Latent Recycling Potential of Multilayer Films in Austrian Waste Management.

This work presents a hand sorting trial of Austrian plastic packaging, which showed that according to an extrapolation of the 170,000 t separately collected waste collected in Austria, 30 wt% are flexible 2D plastic packaging. Further, the applications for these materials have been catalogued. The composition of these films was evaluated via Fourier-Transformed Infrared Spectroscopy, which showed that 31% of all films were made of polyethene, 39% of polypropylene, 11% of polyethene-polyethene terephthalate composite, and 8% of a polyethene-polypropylene composite, further resulting in the calculation that of all flexible packaging, 20 wt% are multilayer films. These findings were used to calculate the latent potential for raising the current recycling quota of 25.7% to the mandated rate of 55% in 2030. To this end, scenarios depicting different approaches to sorting and recycling small films were evaluated. It was calculated that through improving the sorting of films the recycling rate could be increased to 35.5%. This approach allows for the recycling of monolayer films by avoiding contamination with foreign materials introduced by multilayer films that impede the recyclates' mechanical properties. The evaluation showed that sorting multilayer films of this fraction could raise the recycling quota further to 38.9%.

Lifecycle Assessment for Recycling Processes of Monolayer and Multilayer Films: A Comparison.

This work covers a lifecycle assessment of monolayer and multilayer films to quantify the environmental impacts of changing the management of plastic film waste. This lifecycle assessment offers the possibility of quantifying the environmental impacts of processes along the lifecycle of monolayer and multilayer films and mapping deviating impacts due to changed process parameters. Based on the status quo, the changes in global warming potential and abiotic fossil resource depletion were calculated in different scenarios. The changes included collecting, sorting, and recycling mono- and multilayer films. The "Functional Unit" under consideration comprised 1000 kg of plastic film waste, generated as post-consumer waste in Austria and captured in the lightweight packaging collection system. The results showed the reduction of environmental impacts over product lifecycles by improving waste management and creating a circular economy. Recycling all plastic film reduced global warming potential by 90% and abiotic fossil resource consumption by 93%. The necessary optimisation steps to meet the politically required recycling rates by 2025 and 2030 could be estimated, and the caused environmental impacts are presented. This work shows the need for increased collection, recycling, and significant improvement in the sorting of films to minimise global warming potential and resource consumption.

Correction to: impact of an in-situ Cr(VI)-contaminated site remediation on the groundwater.

The correct presentation of the 4th sentence in the 2nd paragraph of section Remediation method is shown in this paper.

Impact of an in-situ Cr(VI)-contaminated site remediation on the groundwater.

This study presents the latest results of the groundwater monitoring of a research project, which tested an innovative pump and treat method in combination with an in-situ remediation. This technique was assessed on an abandoned site in Austria, where two hot spots of hexavalent chromium (Cr(VI)) were located. For the in-situ remediation, a strong reducing agent (sodium dithionite) was injected into the underground to reduce Cr(VI) to Cr(III) by using different injection strategies. Throughout this treatment, part of the Cr(VI) is mobilized and not instantly reduced. To prevent a further spreading of the mobilized Cr(VI), the pump and treat method, which uses zero-valent iron to clean the groundwater, was installed downgradient of the hot spots. Based on the groundwater sample analyses, it was possible to distinguish different remediation phases, characterized by excess chromate and excess sulfite. During the excess sulfite conditions, Cr(VI) was successfully removed from the system, but after terminating the sodium dithionite injection, the Cr(VI) rebounded.

Decomposition of dissolved organic contaminants by combining a boron-doped diamond electrode, zero-valent iron and ultraviolet radiation.

This study presents the results of a research project dealing with the degradation of dissolved tetrachloroethene, MTBE and clopyralid by using a boron-doped diamond electrode, zero-valent iron in a fluidized bed reactor and ultraviolet radiation. These treatment methods were tested alone, in any combination of two as well as in combination of all three of them to identify emerging synergy effects. Additionally, the influence of adding H2O2 or H2O2 + H2SO4 is investigated. The experiments revealed that the treatment methods alone were able to decrease the organic contaminant concentrations, yet, the decomposition rate was not very sufficient. Applying the BDD yielded the highest decomposition rates, however, this degradation was accompanied by metabolite production. By combining two methods and adding H2O2, the decomposition was enhanced significantly for any combination. These removal rates were further increased by using the combination of the three treatment methods and adding H2O2 or H2O2 + H2SO4. These high removal rates were not achieved by solely using the combination of the three methods without further addition of chemicals. This research demonstrates the potential, but also the limitations of the investigated system.