Short-Process Regeneration of Highly Stable Spherical LiCoO2 Cathode Materials from Spent Lithium-Ion Batteries through Carbonate Precipitation.

High-efficacy recycling of spent lithium cobalt oxide (LiCoO2 ) batteries is one of the key tasks in realizing a global resource security strategy due to the rareness of lithium (Li) and cobalt (Co) resources. However, it is of great significance to develop the innovative recycle methods for spent LiCoO2 , simultaneously realizing the efficient recovery of valuable elements and the regeneration of high-performance LiCoO2 . Herein, a novel strategy of regenerating LiCoO2 cathode is proposed, which involves the preparation of micro-spherical aluminum (Al)-doped lithium-lacked precursor (Li2x Co1-x-y Al2/3y CO3, remarked as "PLCAC") via ammonium bicarbonate coprecipitation. The comprehensive conditions affecting particle growth kinetics, morphology and particle size the has been investigated in detail by physical characterizations and electrochemical measurements. And the optimized Al-doped LiCoO2 materials with high-density sphericity (LiCo1-z Alz O2 , remarked as "LCAO") shows a high initial specific capacity of 161 mAh g-1 at 0.1 C and excellent capacity retention of 99.5 % within 100 cycles at 1 C in the voltage range of 2.8 to 4.3 V. Our work provides valuable insights into the featured design of LiCoO2 precursors and cathode materials from spent LiCoO2 batteries, potentially guaranteeing the high-efficacy recycling and utilization of strategic resources.

Ultrathin Titanium Dioxide Coating Enables High-Rate and Long-Life Lithium Cobalt Oxide.

Lithium cobalt oxide (LCO) has been widely used as a leading cathode material for lithium-ion batteries in consumer electronics. However, unstable cathode electrolyte interphase (CEI) and undesired phase transitions during fast Li+ diffusivity always incur an inferior stability of the high-voltage LCO (HV-LCO). Here, an ultra-thin amorphous titanium dioxide (TiO2) coating layer engineered on LCO by an atomic layer deposition (ALD) strategy is demonstrated to improve the high-rate and long-cycling properties of the HV-LCO cathode. Benefitting from the uniform TiO2 protective layer, the Li+ storage properties of the modified LCO obtained after 50 ALD cycles (LCO-ALD50) are significantly improved. The results show that the average Li+ diffusion coefficient is nearly tripled with a high-rate capability of 125 mAh g-1 at 5C. An improved cycling stability with a high-capacity retention (86.7%) after 300 cycles at 1C is also achieved, far outperforming the bare LCO (37.9%). The in situ XRD and ex situ XPS results demonstrate that the dense and stable CEI induced by the surface TiO2 coating layer buffers heterogenous lithium flux insertion during cycling and prevents electrolyte, which contributes to the excellent cycling stability of LCO-ALD50. This work reveals the mechanism of surface protection by transition metal oxides coating and facilitates the development of long-life HV-LCO electrodes.

Synthesis Pathway of Layered-Oxide Cathode Materials for Lithium-Ion Batteries by Spray Pyrolysis.

We report the synthesis of LiCoO2 (LCO) cathode materials for lithium-ion batteries via aerosol spray pyrolysis, focusing on the effect of synthesis temperatures from 600 to 1000 °C on the materials' structural and morphological features. Utilizing both nitrate and acetate metal precursors, we conducted a comprehensive analysis of material properties through X-ray diffraction (XRD), Raman spectroscopy, thermogravimetric analysis (TGA), and scanning electron microscopy (SEM). Our findings reveal enhanced crystallinity and significant oxide decomposition within the examined temperature range. Morphologically, nitrate-derived particles exhibited hollow, spherical shapes, whereas acetate-derived particles were irregular. Guided by high-temperature X-ray diffraction (HT-XRD) data, the formation of a layered LCO oxide structure, with distinct spinel Li2Co2O4 and layered oxide LCO phases was shown to emerge at different annealing temperatures. Optimally annealed particles showcased well-defined layered structures, translating to high electrochemical performance. Specifically, nitrate-based particles annealed at 775 °C for 1 h demonstrated initial discharge capacities close to 179 mAh/g, while acetate-based particles, annealed at 750 °C for 3 h, achieved 136 mAh/g at a 0.1C discharge rate. This study elucidates the influence of synthesis conditions on LCO cathode material properties, offering insights that advance high throughput processes for lithium-ion battery materials synthesis.