Concurrent removal of Fe(II), Cu(II), and Zn(II) cations from acid mine drainage by an industrial solid waste - steel slag: Behaviors and mechanisms.

Acid mine drainage (AMD) contamination poses a severe environmental threat and is a significant risk to human health. There is an urgent need to develop environmentally sustainable and technically viable solutions for water contamination caused by heavy metals. In this study, steel slag (SS) was used as a secondary resource to concurrently remove Fe(II), Cu(II), and Zn(II) from AMD. Because of the loose and porous structure, abundant functional groups, fast sedimentation velocity, and excellent solid-liquid separation, SS showed exceptional removal performance for heavy metal ions. The adsorption kinetic data of Fe(II), Cu(II), and Zn(II) showed good regression with the pseudo-second-order model. Besides, the adsorption of Fe(II) by SS conformed to the Freundlich model, whereas the adsorption of Cu(II) and Zn(II) followed the Langmuir model, with the maximum adsorption amounts of Cu(II) and Zn(II) being 170.69 and 155.98 mg/g. Furthermore, competitive adsorption was observed among Fe (II), Cu (II), and Zn (II) in a multi-component system, with the adsorption priority being Fe (II) > Cu (II) > Zn (II). The removal mechanism of Fe(II), Cu(II), and Zn(II) in AMD by SS mainly includes electrostatic attraction, chemical precipitation, and surface complexation. Interestingly, the leached concentrations of Fe(II), Cu(II), and Zn(II) from the spent slag after calcination were all within the detection limit of the Chinese emission standard, demonstrating excellent environmental stability. Theoretically, this renders it a viable candidate for use as an additive in construction materials. Meaningfully, the work offers a practical approach for energy-efficient and eco-friendly heavy metal ions adsorption, and the secondary utilization of SS also contributes to the sustainable development of the steel industry. It is beneficial to implement the development concepts of clean production and efficient utilization of industrial solid waste.

Recycling steel slag as fertiliser proxy in agriculture is good circular economy but disrupts plant microbial symbioses in the soil.

Modern agriculture depends on synthetic fertilisers to ensure food security but their manufacture and use accounts for ~5 % of the global greenhouse gas emissions. Achieving climate change targets therefore requires alternatives, that while maintaining crop productivity, reduce emissions across the lifecycle of fertiliser utilisation. Steel slag, a nutrient-rich by-product of steel manufacture, offers a viable alternative. Being substantially cheaper than fertilisers, it is economically attractive for farmers, particularly in low-middle income countries of the Global South. However, slag application in agriculture poses risk of pollutant transfer to the human food chain and disruption of key plant-microbe symbioses like the arbuscular mycorrhizal fungi (AMF). Here, using barley as a model crop, we tested the suitability of slag as a fertiliser proxy. Mycorrhizal and non-mycorrhizal barley were grown in soils ameliorated with slag in concentrations of 0, 2, 5 and 10 t ha-1. We analysed slag-mycorrhiza interaction and their combined effects on crop yield and risks to human nourishment. Slag increased grain yield by respective 32 and 21 % in mycorrhizal and non-mycorrhizal barley. Grain concentration of metal pollutants in mycorrhizal and non-mycorrhizal barley fertilised with slag were within the WHO recommended limits. But slag reduced mycorrhizal colonisation in barley roots and extraradical hyphal spread in the soil. The consequent decline in symbiont function lowered AMF-mediated plant nutrient uptake and increased mineral losses in leachates. AMF are keystone species of the soil microbiome. Loss of AMF function presents long-term ecological consequences for agriculture and necessitates a careful evaluation of slag application to soil.

Synthesis of novel composite material with spent coffee ground biochar and steel slag zeolite for enhanced dye and phosphate removal.

Rising concerns over water scarcity, driven by industrialization and urbanization, necessitate the need for innovative solutions for wastewater treatment. This study focuses on developing an eco-friendly and cost-effective biochar-zeolite composite (BZC) adsorbent using waste materials-spent coffee ground biochar (CGB) and steel slag zeolite (SSZ). Initially, the biochar was prepared from spent coffee ground, and zeolite was prepared from steel slag; their co-pyrolysis resulted in novel adsorbent material. Later, the physicochemical characteristics of the BZC were examined, which showed irregular structure and well-defined pores. Dye removal studies were conducted, which indicate that BZC adsorption reach equilibrium in 2 h, exhibiting 95% removal efficiency compared to biochar (43.33%) and zeolite (74.58%). Moreover, the removal efficiencies of the novel BZC composite toward dyes methyl orange (MO) and crystal violet (CV) were found to be 97% and 99.53%, respectively. The kinetic studies performed with the dyes and phosphate with an adsorbent dosage of 0.5 g L-1 suggest a pseudo-second-order model. Additionally, the reusability study of BZC proves to be effective through multiple adsorption and regeneration cycles. Initially, the phosphate removal remains high but eventually decreases from 92% to 70% in the third regeneration cycle, highlighting the robustness of the BZC. In conclusion, this study introduces a promising, cost-effective novel BZC adsorbent derived from waste materials as a sustainable solution for wastewater treatment. Emphasizing efficiency, reusability, and potential contributions to environmentally conscious water treatment, the findings highlight the composite's significance in addressing key challenges for the removal of toxic pollutants from the aqueous solutions. PRACTITIONER POINTS: A novel biochar-zeolite composite (BZC) material has been synthesized. Excellent removal of dyes by BZC (~95%) was achieved as compared to their counterparts The kinetic studies performed suggest a pseudo-second-order model. BZC proves to be highly effective for multiple adsorption studies. Excellent reusability showed potential as a robust adsorbent.

Activation technology of steel slag for concrete exposed to plateau climate: a state-of-the-art review.

As a byproduct of steelmaking, steel slag occupies significant land resources and poses potential environmental and safety challenges due to its extensive accumulation. Recently, steel slag has shown promising applications in the field of concrete. However, considering the complexity of the plateau environment, the utilization of steel slag is relatively lacking, and its low reactivity and poor volume stability remain the main factors restricting its application in plateau concrete. This paper reviews the research status of steel slag activation techniques for concrete, including wet grinding, chemi-excitation, high-temperature activation, and carbonation treatment. The effects of different treatment techniques on the mechanical and durability properties of concrete and the potential issues are discussed. Although different modification methods can improve the activity and volume stability of steel slag to varying degrees, a single modification technology is difficult to achieve the high-quality utilization of steel slag in concrete on the plateau. Based on this, a steel slag grading grinding-magnetic separation utilization technique suitable for high-altitude areas is proposed, which is beneficial for improving the added value and utilization rate of steel slag in concrete.

Recycle of steel slag as cementitious material and fine aggregate in concrete: mechanical, durability property and environmental impact.

Using steel slag (SS) as cementitious material and fine aggregate in concrete is an effective and environmental method for SS consumption and cost reduction. In this paper, SS was recycled in large volumes in concrete as partial cementitious material and fine aggregate. The compressive strength and reaction mechanism of cementitious material with different SS powder contents including 20%, 25%, 30%, and 35% were presented. The results indicated that 20% of SS powder improved the compressive strength by 34.57% and the hydration products were ettringite (AFt) and calcium silica hydrate(C-(A)-S-H). Furthermore, the mechanical and durability performance of concrete with SS as fine aggregate were investigated. When the SS substitution rate was 75%, the compressive strength was increased by 37.83%. The volume shrinkage rate and 28d-carbonation depth were reduced nearly by 64% for 90 days and 2.33 mm, respectively. The chloride ion penetration resistance reached the optimal grade Q-V and abrasion resistance was improved by nearly 24%. Along with the reduced CO2 by 210-294 kg/m3 and the decreased cost by 12.61 USD/m3, it is regarded as an effective method to consume steel slag. As such, this research provided a scientific and systematic basis for the large-scale disposal and utilization of industrial waste residues as well as recycled materials preparation.

Study on the Performance of Epoxy-Modified Asphalt and Steel Slag Ultra-Thin Friction Course.

Ultra-thin overlays (UTOL) are a standard highway pre-maintenance method used to improve the road surface performance of asphalt pavements and to repair minor rutting and cracking. However, the thin thickness makes it very sensitive to external changes, which increases its wear and shortens its life. So, this paper aims to prepare a durable and skid-resistance asphalt ultra-thin overlay using epoxy asphalt (EA) and steel slag. First, the physical properties of EA were characterized by penetration, softening point, flexibility, and kinematic viscosity tests. The dynamic shear rheometer (DSR) test characterizes EA's rheological properties. Differential Scanning Calorimetry (DSC), kinematic viscosity, and Fourier transform infrared spectroscopy (FTIR) characterized the EA's curing process. Finally, the pavement performance of an epoxy ultra-thin overlay (EUTOL) prepared with EA and steel slag was tested. The results show that the epoxy resin particles increase with the increase in epoxy resin dosage, and at 40%, its epoxy particles are uniformly distributed with the most significant area share. With the addition of epoxy resin, the needle penetration of EA decreases and then increases, the flexibility decreases at a slower rate, and the softening point rises significantly. Moreover, the growth of the elastic component in EA significantly improved the high-temperature viscoelastic properties. Considering its physical and rheological properties, the optimal doping amount of 40% was selected. By analyzing the curing behavior of EA (optimum dosage), the combination temperature of EA is 150 °C, which meets the needs of mixing and paving asphalt mixtures. After 12 h of maintenance at 120 °C, its reaction is sufficient. The skid-resistance durability, high-temperature, low-temperature, water stability, and fatigue resistance of UTOL can be effectively improved using steel slag coarse aggregate.

The Utilization of Carbonated Steel Slag as a Supplementary Cementitious Material in Cement.

Carbon emission reduction and steel slag (SS) treatment are challenges in the steel industry. The accelerated carbonation of SS and carbonated steel slag (CSS) as a supplementary cementitious material (SCM) in cement can achieve both large-scale utilization of SS and CO2 emission reduction, which is conducive to low-carbon sustainable development. This paper presents the utilization status of CSS. The accelerated carbonation route and its effects on the properties of CSS are described. The carbonation reaction of SS leads to a decrease in the average density, an increase in the specific surface area, a refinement of the pore structure, and the precipitation of different forms of calcium carbonate on the CSS surface. Carbonation can increase the specific surface area of CSS by about 24-80%. The literature review revealed that the CO2 uptake of CSS is 2-27 g/100 g SS. The effects of using CSS as an SCM in cement on the mechanical properties, workability, volume stability, durability, environmental performance, hydration kinetics, and microstructure of the materials are also analyzed and evaluated. Under certain conditions, CSS has a positive effect on cement hydration, which can improve the mechanical properties, workability, bulk stability, and sulfate resistance of SS cement mortar. Meanwhile, SS carbonation inhibits the leaching of heavy metal ions from the solid matrix. The application of CSS mainly focuses on material strength, with less attention being given to durability and environmental performance. The challenges and prospects for the large-scale utilization of CSS in the cement and concrete industry are described.

Experimental Study on Macro and Meso Characteristics of Steel-Slag-Based Cemented Backfill Due to Microbial Mineralization Action.

Steel slag is an industrial solid waste, which can provide a new calcium source for microbial mineralization as it contains abundant calcium elements. This study treated cemented backfill material with microorganisms and steel slag to enhance its performance. The influence of microbial treatment on the strength, microstructure, and pore characteristics of the backfill was assessed using a strength test, nuclear magnetic resonance, scanning electron microscopy, and X-ray diffraction. The results indicate that (1) the microbial mineralization and the hydration reaction take place at the same time; (2) when the proportion of bacterial solution exceeded 50%, microorganisms excessively consumed Ca2+, which hindered the following hydration reaction; (3) the additional amount of bacterial solution added into the steel-slag-based cemented backfill material should be less than 50%, which increases the strength by up to 22.10%; (4) the excessive bacterial solution sharply reduces the strength of the backfill even by 21.41%; and (5) the addition of bacterial solution affects the pore characteristics. A 50% bacterial solution can make backfill reach its lowest porosity. The strength has an inversely proportional relationship with porosity, diameter, and roundness (σ = ax + b, a < 0).

Experimental Study on the Effects of Carbonated Steel Slag Fine Aggregate on the Expansion Rate, Mechanical Properties and Carbonation Depth of Mortar.

Steel slag is the main by-product of the steel industry and can be used to produce steel slag fine aggregate (SSFA). SSFA can be used as a fine aggregate in mortar or concrete. However, SSFA contains f-CaO, which is the main reason for the expansion damage of mortar and concrete. In this study, the carbonation treatment of SSFA was adopted to reduce the f-CaO content; the influence of the carbonation time on the content of f-CaO in the SSFA was studied; and the effects of the carbonated SSFA replacement ratio on the expansion rate, mechanical properties and carbonation depth of mortar were investigated through tests. The results showed that as the carbonation time increased, the content of f-CaO in the SSFA gradually decreased. Compared to the mortar specimens with carbonated SSFA, the specimens with uncarbonated SSFA showed faster and more severe damage and a higher expansion rate. When the replacement ratio of carbonated SSFA was less than 45%, the carbonated SSFA had an inhibitory effect on the expansion development of the specimens. The compressive strengths of the specimens with a carbonated SSFA replacement ratio of 60% and 45% were 1.29% and 6.81% higher than those of the specimens with an uncarbonated SSFA replacement ratio of 60% and 45%, respectively. Carbonation treatment could improve the replacement ratio of SSFA while ensuring the compressive strength of specimens. Compared with mortar specimens with uncarbonated SSFA, the anti-carbonation performance of mortar specimens with carbonated SSFA was reduced.

Preparation and Immobilization Mechanism of Red Mud/Steel Slag-Based Geopolymers for Solidifying/Stabilizing Pb-Contaminated Soil.

Pb-contaminated soil poses serious hazards to humans and ecosystems and is in urgent need of remediation. However, the extensive use of traditional curing materials such as ordinary Portland cement (OPC) has negatively impacted global ecology and the climate, so there is a need to explore low-carbon and efficient green cementitious materials for the immobilization of Pb-contaminated soils. A red mud/steel slag-based (RM/SS) geopolymer was designed and the potential use of solidifying/stabilizing heavy metal Pb pollution was studied. The Box-Behnken design (BBD) model was used to design the response surface, and the optimal preparation conditions of RM/SS geopolymer (RSGP) were predicted by software of Design-Expert 8.0.6.1. The microstructure and phase composition of RSGP were studied by X-ray diffractometer, Fourier transform infrared spectrometer, scanning electron microscopy and X-ray photoelectron spectroscopy, and the immobilization mechanism of RSGP to Pb was revealed. The results showed that when the liquid-solid ratio is 0.76, the mass fraction of RM is 79.82% and the modulus of alkali activator is 1.21, the maximum unconfined compressive strength (UCS) of the solidified soil sample is 3.42 MPa and the immobilization efficiency of Pb is 71.95%. The main hydration products of RSGP are calcium aluminum silicate hydrate, calcium silicate hydrate and nekoite, which can fill the cracks in the soil, form dense structures and enhance the UCS of the solidified soil. Pb is mainly removed by lattice immobilization, that is, Pb participates in geopolymerization by replacing Na and Ca to form Si-O-Pb or Al-O-Pb. The remaining part of Pb is physically wrapped in geopolymer and forms Pb(OH)2 precipitate in a high-alkali environment.

Influence of steel slag content on the mechanical and hydraulic properties of compacted silt-bentonite mixtures.

The reuse of by-products has become increasingly important as a means of minimising the consumption of natural resources and reducing waste disposal. This study examines the potential reuse of steel slag for soil stabilisation, with benefits such as conserving natural resources and mitigating the greenhouse gas emissions associated with the production of conventional stabilising agents. It focuses on evaluating the effect of pozzolanic reactions on the strength and stiffness of both loess silt and silt-bentonite mixtures. The experimental tests included the physical characterisation of granular materials, reactivity tests of the pozzolanicity of soil mixtures, compaction tests, unconfined compression tests, and hydraulic conductivity tests. The impact of the curing period was also analysed to quantify the effects of natural cementation and the development of hydrogels within soil pores on the compacted soil properties. The findings suggest that adding steel slag can significantly increase the strength and the stiffness of compacted loess silts by over 300% and 500%, respectively, after 56 days of curing, substantially reducing the hydraulic conductivity of granular materials, such as the tested silt, as hydrogels partially occupy the pores available for liquid flow. It should be noted that the chemical reactions during hydrogel formation may hinder the free expansion of clay mixtures and release Ca2+ ions, thereby counteracting the expected reduction in hydraulic conductivity when bentonite is added to compacted earthen barriers.

Study on Expansion Rate of Steel Slag Cement-Stabilized Macadam Based on BP Neural Network.

The physicochemical properties of steel slag were investigated using SEM and IR, and it was found that free calcium oxide and free magnesium oxide in steel slag produce calcium hydroxide when in contact with water, leading to volume expansion. Thus, the expansion rate of steel slag itself was first investigated, and it was found that the volume expansion of steel slag was more obvious in seven days after water immersion. Then, the cement dosages of 5% and 6% of the steel slag expansion rate and cement-stabilized gravel volume changes between the intrinsic link were further explored after the study found that the cement bonding effect can be partially inhibited due to the volume of expansion caused by the steel slag, so it can be seen that increasing the dosage of cement can reduce the volume expansion of steel slag cement-stabilized gravel with the same dosage of steel slag. Finally, a prediction model of the expansion rate of steel slag cement-stabilized gravel based on the BP (back propagation) neural network was established, which was verified to be a reliable basis for predicting the expansion rate of steel slag cement-stabilized aggregates and improving the accuracy of the proportioning design.

Properties of Cemented Filling Materials Prepared from Phosphogypsum-Steel Slag-Blast-Furnace Slag and Its Environmental Effect.

Phosphogypsum (PG) occupies a large amount of land due to its large annual production and low utilization rate, and at the same time causes serious environmental problems due to toxic impurities. PG is used for mine backfill, and industrial solid waste is a curing agent for PG, which can save the filling cost and reduce environmental pollution. In this paper, PG was used as a raw material, combined with steel slag (SS) and ground granulated blast-furnace slag (GGBS) under the action of an alkali-activated agent (NaOH) to prepare all-solid waste phosphogypsum-based backfill material (PBM). The effect of the GGBS to SS ratio on the compressive strength and toxic leaching of PBM was investigated. The chemical composition of the raw materials was obtained by XRF analysis, and the mineral composition and morphology of PBM and its stabilization/curing mechanism against heavy metals were analyzed using XRD and SEM-EDS. The results showed that the best performance of PBM was achieved when the contents of PG, GGBS, and SS were 80%, 13%, and 7%, the liquid-to-solid ratio was 0.4, and the mass concentration of NaOH was 4%, with a strength of 2.8 MPa at 28 days. The leaching concentration of fluorine at 7 days met the standard of groundwater class IV (2 mg/L), and the leaching concentration of phosphorus was detected to be less than 0.001 mg/L, and the leaching concentration of heavy metals met the environmental standard at 14 d. The hydration concentration in PBM met the environmental standard. The hydration products in PBM are mainly ettringite and C-(A)-S-H gel, which can effectively stabilize the heavy metals in PG through chemical precipitation, physical adsorption, and encapsulation.

Hydrological response and crack resistance of polypropylene-fiber reinforced compacted steel slag-bentonite mixtures under wetting-drying cycles.

Desiccation-induced cracks in a compacted clay liner significantly deteriorate the hydraulic barrier performance of landfill covers. The present study explores the effects of polypropylene (PP) fiber reinforcement on the hydrological response and crack resistance of compacted steel slag (SS; 90 wt%) - bentonite (10 wt%) mixtures under drying and wetting cycles. Comprehensive tests were conducted to explore the impact of different fiber lengths (6-12 mm) and contents (0-0.4 % wt.%), including hydraulic conductivity tests for measuring the saturated hydraulic conductivity (ks), unconfined-penetration tests for measuring the tensile strength, small-sized plate tests for quantifying crack development, and large-sized bucket tests for studying the hydrological response and crack characteristics. Higher fiber contents and longer fiber lengths increased the ks-value of the specimens. For a 0.3 % fiber content, the tensile strength peaked for the 9-mm fiber. Consistently, the specimen reinforced with the 9-mm fibers exhibited significantly fewer cracks than those reinforced with the 6-mm and 12-mm fibers. It was because the 6-mm fibers had a shorter anchorage length, while the 12-mm fibers tended to agglomerate. The large-sized bucket tests showed that fiber reinforcement limited crack development significantly under wetting and drying cycles, reducing the rainfall infiltration by 40 % and enhancing the soil water retention capacity. Finally, a 0.3 wt% of 9-mm PP was recommended to reinforce the compacted SS-bentonite mixtures.

Nitrogen-doped activated carbon-based steel slag composite material as an accelerant for enhancing the resilience of flexible biogas production process against shock loads: Performance, mechanism and modified ADM1 modeling.

Anaerobic digestion for flexible biogas production can lead to digestion inhibition under high shock loads. While steel slag addition has shown promise in enhancing system buffering, its limitations necessitate innovation. This study synthesized the nitrogen-doped activated carbon composite from steel slag to mitigate intermediate product accumulation during flexible biogas production. Material characterization preceded experiments introducing the composite into anaerobic digestion systems, evaluating its impact on methane production efficiency under hydraulic and concentration sudden shocks. Mechanistic insights were derived from microbial community and metagenomic analyses, facilitating the construction of the modified Anaerobic Digestion Model No. 1 (ADM1) to quantitatively assess the material's effects. Results indicate superior resistance to concentration shocks with substantial increment of methane production rate up to 33.45% compared with control group, which is mediated by direct interspecies electron transfer, though diminishing with increasing shock intensity. This study contributes theoretical foundations for stable flexible biogas production and offers an effective predictive tool for conductor material reinforcement processes.

Effect of Steel Slag on the Properties of Alkali-Activated Slag Material: A Comparative Study with Fly Ash.

Slag and fly ash (FA) are mostly used as precursors for the production of alkali-activated materials (AAMs). FA is the waste discharged by power plants, while slag and steel slag (SS) both belong to the iron and steel industry. The effects of SS and FA on the strength, microstructure, and volume stability of alkali-activated slag (AAS) materials with different water glass modulus (Ms) values were comparatively investigated. The results show that adding SS or FA decreases the compressive strength of AAS mortar, and the reduction effect of SS is more obvious at high Ms. SS or FA reduce the non-evaporable water content (Wn) of AAS paste. However, SS increases the long-term Wn of AAS paste at low Ms. The cumulative pore volume and porosity increase after adding SS or FA, especially after adding FA. The hydration products are mainly reticular C-(A)-S-H gels. Adding SS increases the Ca/Si ratio of C-(A)-S-H gel but decreases the Al/Si ratio. However, by mixing FA, the Ca/Si ratio is reduced and the Al/Si ratio is almost unchanged. The incorporation of SS or FA reduces the drying shrinkage of AAS mortar, especially when SS is added. Increasing Ms increases the compressive strength and improves the pore structure, and it significantly increases the drying shrinkage of all samples. This study provides theoretical guidance for the application of steel slag in the alkali-activated slag material.

Optimizing the Utilization of Steel Slag in Cement-Stabilized Base Layers: Insights from Freeze-Thaw and Fatigue Testing.

This paper presents a study on the mechanical properties of cement-stabilized steel-slag-based materials under freeze-thaw cycles for a highway project in Xinjiang. Using 3D scanning technology the specimen model conforming to the real steel slag shape was established. The objectives of the study are as follows: to explore the sensitivity between the macro- and micro-parameters of the specimen and to establish a non-linear regression equation; and to study the changes in mechanical properties of materials under freeze-thaw cycles, fatigue loading, and coupled freeze-thaw cycle-fatigue loading. The results show that there are three stages of compression damage of the specimen, namely, linear elasticity, peak plasticity, and post-peak decline. Maximum contact forces between cracks and particles occur mainly in the shear zone region within the specimen. The compression damage of the specimen is a mixed tensile-shear damage dominated by shear damage. When freeze-thaw cycles or fatigue loads are applied alone, the flexural strength and fatigue life of the specimens show a linear relationship of decline. The decrease in flexural modulus at low stress is divided into the following: a period of rapid decline, a relatively smooth period, and a period of fracture, with a tendency to change towards linear decay with increasing stress. In the case of freeze-thaw-fatigue coupling, the flexural modulus of the specimen decreases drastically by about 50% in the first 2 years, and then enters a period of steady decrease in flexural modulus in the 3rd-5th years.

Steel Slag Accelerated Carbonation Curing for High-Carbonation Precast Concrete Development.

Steel slag as an alkaline industrial solid waste, possesses the inherent capacity to engage in carbonation reactions with carbon dioxide (CO2). Capitalizing on this property, the current research undertakes a systematic investigation into the fabrication of high-carbonation precast concrete (HCPC). This is achieved by substituting a portion of the cementitious materials with steel slag during the carbonation curing process. The study examines the influence of varying water-binder ratios, silica fume dosages, steel slag dosages, and sand content on the compressive strength of HCPC. Findings indicate that adjusting the water-binder ratio to 0.18, adding 8% silica fume, and a sand volume ratio of 40% can significantly enhance the compressive strength of HCPC, which can reach up to 104.9 MPa. Additionally, the robust frost resistance of HCPC is substantiated by appearance damage analysis, mass loss rate, and compressive strength loss rate, after 50 freeze-thaw cycles the mass loss, and the compressive strength loss rate can meet the specification requirements. The study also corroborates the high-temperature stability of HCPC. This study optimized the preparation of HCPC and provided a feasibility for its application in precast concrete.

Engineering properties optimization of dispersive soil by calcium silicate waste-The role of steel-making slag.

Steel slag (SS) is a byproduct that comes from the production of crude steel in alkaline oxidation furnaces. Resource utilization of steel slag, a calcium-silicon solid waste, is an urgent problem. This paper investigates a solid waste disposal method that applies different steel slag contents to modify dispersive soil. The engineering properties and modification mechanisms of dispersive soil specimens are studied and revealed by performing microstructure, mineral evolution, unconfined compressive strength (UCS), and tensile strength analysis. The pinhole test, mud ball crumb test (BCT), and mud cube crumb test (CCT) were carried out to determine the dispersivity of the soil specimens. Results show that when the steel slag content increases from 1% to 10%, the unconfined compressive strength and tensile strength increase by 176.05% and 75.40%, respectively. For soil specimens without curing time under 50 mm water head, the weight loss of the specimen with 10% steel slag content decreases by 72.03% compared to specimens with 1% steel slag content. Microstructural and mineralogical analyses indicate that the hydration reaction of steel slag changes the ionic composition of the soil and generates reaction products with effects such as filling and connection. To sum up, steel slag effectively improves water stability and mechanical properties of dispersive soil.

An efficient molten steel slag gas quenching process: Integrating carbon solidification and waste heat recovery.

The iron and steel-making industries have garnered significant attention in research related to low-carbon transitions and the reuse of steel slag. This industry is known for its high carbon emissions and the substantial amount of steel slag it generates. To address these challenges, a waste heat recovery process route has been developed for molten steel slag, which integrates CO2 capture and fixation as well as efficient utilization of steel slag. This process involves the use of lime kiln flue gas from the steel plant as the gas quenching agent, thereby mitigating carbon emissions and facilitating carbonation conversion of steel slag while simultaneously recovering waste heat. The established carbonation model of steel slag reveals that the insufficient diffusion of CO2 gas molecules within the product layer is the underlying mechanism hindering the carbonation performance of steel slag. This finding forms the basis for enhancing the carbonation performance of steel slag. The results of Aspen Plus simulation indicate that 1 t of steel slag (with a carbonation conversion rate of 15.169 %) can fix 55.19 kg of CO2, process 6.08 kmol of flue gas (with a carbon capture rate of 92.733 %), and recover 2.04 GJ of heat, 0.43 GJ of exergy, and 0.68 MWh of operating cost. These findings contribute to the development of sustainable and efficient solutions for steel slag management, with potential applications in the steel production industry and other relevant fields.