Millisecond photonic sintering of iron oxide doped alumina ceramic coatings.

The sintering of alumina (Al2O3) traditionally occurs at high temperatures (up to ca. 1700 °C) and in significantly long times (up to several hours), which are required for the consolidation of the material by diffusion processes. Here we investigate the photonic sintering of alumina particles using millisecond flash lamp irradiation with extreme heating rates up to 108 K/min. The limitation of the low visible light absorption of alumina is resolved by adding colored α-Fe2O3 nanoparticles, which initiated the grain growth during sintering. After the millisecond-long light pulses from a xenon flash lamp, a bimodal mixture of α-Al2O3 precursor particles was sintered and iron segregation at the grain boundaries was observed. The proposed photonic sintering approach based on doping with colored centers may be extended to other refractory ceramics with low absorption in the visible light range once appropriate high-absorbing dopants are identified.

Ultraviolet Lithography-Based Ceramic Manufacturing (UV-LCM) of the Aluminum Nitride (AlN)-Based Photocurable Dispersions.

In this work, three-dimensional (3D) shaping of aluminum nitride (AlN) UV-curable dispersions using CeraFab 7500 device equipped with the light engine emitting 365 nm wavelength (a UV-LCM device) is presented. The purpose of this study was the shaping of AlN pieces with microchannels for the future potential use as microchannel heat exchangers. The dispersions were characterized by the means of the particle size distribution, rheological measurements, and the cure depth evaluation. In shaping via UV-LCM, we applied dispersions containing 40 vol % solid load and different types of photoinitiators and their concentrations, as well as different settings of the printing parameters. Cuboidal plates with channels and cylindrical 3D structures were fabricated, debound, and sintered. For comparing ceramics properties, reference samples were prepared via uniaxial and cold isostatic pressing, using the same powder mixture as in the dispersions, and later sintered. The thermal conductivity of the sintered specimens was calculated, based on density and thermal diffusivity measurements.

Nanocrystalline TiO2/SnO2 heterostructures for gas sensing.

The aim of this research is to study the role of nanocrystalline TiO2/SnO2 n-n heterojunctions for hydrogen sensing. Nanopowders of pure SnO2, 90 mol % SnO2/10 mol % TiO2, 10 mol % SnO2/90 mol % TiO2 and pure TiO2 have been obtained using flame spray synthesis (FSS). The samples have been characterized by BET, XRD, SEM, HR-TEM, Mössbauer effect and impedance spectroscopy. Gas-sensing experiments have been performed for H2 concentrations of 1-3000 ppm at 200-400 °C. The nanomaterials are well-crystallized, anatase TiO2, rutile TiO2 and cassiterite SnO2 polymorphic forms are present depending on the chemical composition of the powders. The crystallite sizes from XRD peak analysis are within the range of 3-27 nm. Tin exhibits only the oxidation state 4+. The H2 detection threshold for the studied TiO2/SnO2 heterostructures is lower than 1 ppm especially in the case of SnO2-rich samples. The recovery time of SnO2-based heterostructures, despite their large responses over the whole measuring range, is much longer than that of TiO2-rich samples at higher H2 flows. TiO2/SnO2 heterostructures can be intentionally modified for the improved H2 detection within both the small (1-50 ppm) and the large (50-3000 ppm) concentration range. The temperature Tmax at which the semiconducting behavior begins to prevail upon water desorption/oxygen adsorption depends on the TiO2/SnO2 composition. The electrical resistance of sensing materials exhibits a power-law dependence on the H2 partial pressure. This allows us to draw a conclusion about the first step in the gas sensing mechanism related to the adsorption of oxygen ions at the surface of nanomaterials.

Growth kinetics of hexagonal sub-micrometric ß-tricalcium phosphate particles in ethylene glycol.

Recently, uniform, non-agglomerated, hexagonal ß-tricalcium phosphate (ß-TCP) platelets (diameter≈400-1700nm, h≈100-200nm) were obtained at fairly moderate temperatures (90-170°C) by precipitation in ethylene glycol. Unfortunately, the platelet aspect ratios (diameter/thickness) obtained in the latter study were too small to optimize the strength of polymer-ß-TCP composites. Therefore, the aim of the present study was to investigate ß-TCP platelet crystallization kinetics, and based on this, to find ways to better control the ß-TCP aspect ratio. For that purpose, precipitations were performed at different temperatures (90-170°C) and precursor concentrations (4, 16 and 32mM). Solution aliquots were retrieved at regular intervals (10s-24h), and the size of the particles was measured on scanning electron microscopy images, hence allowing the determination of the particle growth rates. The ß-TCP platelets were observed to nucleate and grow very rapidly. For example, the first crystals were observed after 30s at 150°C, and crystallization was complete within 2min. The crystal growth curves could be well-fitted with both diffusion- and reaction-controlled equations, but the high activation energies (∼100kJmol(-1)) pointed towards a reaction-controlled mechanism. The results revealed that the best way to increase the diameter and aspect ratio of the platelets was to increase the precursor concentration. Aspect ratios as high as 14 were obtained, but the synthesis of such particles was always associated with the presence of large fractions of monetite impurities.

Differences in electrophysical and gas sensing properties of flame spray synthesized Fe2O3(gamma-Fe2O3 and alpha-Fe2O3).

Nanoscaled Fe2O3 powders as candidates for gas sensing material for hydrogen detection were synthesized by the high temperature flame spray assisted combustion of ferrocene dissolved in benzene. X-ray diffraction (XRD) and selected area electron diffraction (SAED) show that the as prepared nanopowder consists of maghemite (gamma-Fe2O3) with low crystallinity. Thermal post-treatment causes a phase transformation towards hematite (alpha-Fe2O3) accompanied by an increase in the crystallinity. Upon exposure to air and hydrogen at elevated temperatures, both phases show a significant variation of conductivity and activation energy-as evidenced by impedance spectra-and thus a favorable sensor response, surpassing even that of flame-synthesized nanocrystalline tin dioxide. The conductivity has been identified as of electronic origin, affected by trap states located in the region adjacent to grain boundaries. Quantitative analysis of the impedance spectra with equivalent circuits shows that the conductivity is thermally activated and affected by the interaction of hydrogen with the sensor material. The calculated Debye screening length of gamma-Fe2O3 and alpha-Fe2O3 is about 27 nm and 16 nm, respectively, what contributes significantly to the sensitivity of the material. Gamma-Fe2O3 and alpha-Fe2O3 exhibit high sensor response towards hydrogen in a wide concentration range. Gamma-Fe2O3 shows n-type semiconducting behavior up to 573 K. Alpha-Fe2O3 shows p-type semiconducting behavior, as reflected in the dynamic changes of the resistivity. For both sensor materials, 523 K was the optimal operating temperature.

Iron resonant photoemission spectroscopy on anodized hematite points to electron hole doping during anodization.

Anodization of α-Fe(2)O(3) (hematite) electrodes in alkaline electrolyte under constant potential conditions the electrode surface in a way that an additional current wave occurs in the cyclic voltammogram. The energy position of this current wave is closely below the potential of the anodization treatment. Continued cycling or exchanging of the electrolyte causes depletion of this new feature. The O 1s and Fe 2p core-level X-ray photoelectron spectra (XPS) and near-edge X-ray absorption fine structure (NEXAFS) spectra of such conditioned hematite exhibit a chemical shift towards higher binding energies, in line with the general perception that anodization generates oxide species with dielectric properties. The valence band XPS and particularly the iron resonant valence band photoemission spectra, however, are shifted towards the opposite direction, that is, towards the Fermi energy, suggesting that hole doping on hematite has taken place during anodization. Quantitative analysis of the Fe 2p resonant valence band photoemission spectra shows that the spectra obtained at the Fe 2p absorption threshold are shifted by virtually the same energy as the anodization potential towards the Fermi energy. The tentative interpretation of this observation is that anodization forms a surface film on the hematite that is specific to the anodization potential.

Homogeneous functional Ni-P/ceramic nanocomposite coatings via stable dispersions in electroless nickel electrolytes.

Stable nanoparticle dispersions in concentrated electrolytes are prerequisite for a variety of advanced nanocomposites prepared by deposition techniques. In this work we investigate the synthesis of electroless Ni-P/functional ceramic coatings from concentrated electrolytes containing functional nanoparticles such as TiO(2), α-Fe(2)O(3), ITO, and CeO(2). Stable nanoparticle dispersions in both low and high phosphorus electrolytes are achieved at plating temperatures (80-90 °C) by a generalized scheme employing comb-polyelectrolyte and antifreeze additives. Dispersion stability at room temperature is achieved in both low and high phosphorus EN media using anionic comb-polyelectrolyte surfactants with polyether side chain of 1100 g/mol. The optimal surfactant concentration is determined by zeta-potential and thermo-gravimetric analysis. Without additives the dispersions flocculate and sediment between 65 and 80 °C. Such phenomenon is believed to be associated with a critical flocculation temperature (CFT). The CFT is also weekly dependent on the particle type and the high ionic strength media. Addition of antifreeze additives such as propylene glycol and urea to the dispersions restores stability and increase the CFT for all particles. We estimate an average increase of the CFT by 1.5-2 °C per 1% additive for all particles and electrolytes. While the particle stabilization scheme is generalized in this work, the composite EN plating proved highly dependent on particle type. Baths containing ITO nanoparticles showed no plating reactions and those containing α-Fe(2)O(3) no nanoparticle co-deposition. In contrast, homogeneous Ni-P/TiO(2) and Ni-P/CeO(2) nanocomposites with up to 22 vol.% nanoparticles are produced. The possible application of the stabilization principles developed here for other functional nanocomposite systems is discussed.

Homogeneous Ni-P/Al(2)O(3) nanocomposite coatings from stable dispersions in electroless nickel baths.

The dispersion stability of aluminum oxide colloidal particles stabilized with comb-polyelectrolytes in an electroless nickel (EN) solution was studied under plating conditions (80-90 degrees C). The nanodispersions which were stable at room temperature for several weeks flocculate rapidly as the temperature approached approximately 65 degrees C. Hydrotropes such as propylene glycol and urea are found to induce stability under plating conditions. A dependency of the critical flocculation temperature (CFT) on additives, comb-polyelectrolyte polyether side chain, and particle morphology is found. The codeposition of stabilized and nonstabilized nanoparticle dispersions resulted in very different particle density and distribution in the composite coatings. Highly homogeneous Ni-P/alumina nanocomposite coatings plated from stabilized baths with up to 50 vol% particle incorporation have been demonstrated.

Interactions and dispersion stability of aluminum oxide colloidal particles in electroless nickel solutions in the presence of comb polyelectrolytes.

The effect of comb polyelectrolytes on the dispersion stability of colloidal alumina particles in DI water and commercial electroless nickel (EN) solutions was investigated. Adsorption of polyelectrolytes and major EN components onto colloidal alumina was assessed by TGA, chemical analysis, and zeta potential measurements. Zeta potential measurements were made during titrations of comb-polyelectrolyte-stabilized dispersions with EN solutions to full ionic strength for the first time. The compilation of titration curves made with varying amounts of comb polyelectrolytes provides high resolution and novel insight into the particle/surfactant/EN systems. Continuous decrease in particle/EN components surface interactions with the increase in comb polyelectrolyte coverage is observed. Laser diffraction measurements reveal steric stabilization of nano- and submicronmeter alumina dispersions in both DI water and EN solutions with >7 wt% and >2 wt% comb polyelectrolyte, respectively.