Pyrolysis-catalysis upcycling of waste plastic using a multilayer stainless-steel catalyst toward a circular economy.

Current un-sustainable plastic management is exacerbating plastic pollution, an urgent shift is thus needed to create a recycling society. Such recovering carbon (C) and hydrogen (H) from waste plastic has been considered as one practical route to achieve a circular economy. Here, we performed a simple pyrolysis-catalysis deconstruction of waste plastic via a monolithic multilayer stainless-steel mesh catalyst to produce multiwalled carbon nanotubes (MWCNTs) and H2, which are important carbon material and energy carrier to achieve sustainable development. Results revealed that the C and H recovery efficiencies were as high as 86% and 70%, respectively. The unique oxidation-reduction process and improvement of surface roughness led to efficient exposure of active sites, which increased MWCNTs by suppressing macromolecule hydrocarbons. The C recovery efficiency declined by only 5% after 10 cycles, proving the long-term employment of the catalyst. This catalyst can efficiently convert aromatics to MWCNTs by the vapor-solid-solid mechanism and demonstrate good universality in processing different kinds of waste plastics. The produced MWCNTs showed potential in applications of lithium-ion batteries and telecommunication. Owing to the economic profits and environmental benefits of the developed route, we highlighted its potential as a promising alternative to conventional incineration, simultaneously achieving the waste-to-resource strategy and circular economy.

Controlling Diels-Alder reactions in catalytic pyrolysis of sawdust and polypropylene by coupling CO2 atmosphere and Fe-modified zeolite for enhanced light aromatics production.

Producing value-added light aromatics (BTEX) from solid waste streams holds excellent promise for resource recovery. Here we present a thermochemical conversion approach that enhanced BTEX production by coupling CO2 atmosphere and Fe-modified HZSM-5 zeolite to facilitate the Diels-Alder reactions in catalytic pyrolysis of sawdust and polypropylene. The Diels-Alder reactions between sawdust-derived furans and polypropylene-derived olefins could be controlled by tuning CO2 concentration and Fe loading amount. Sufficient CO2 (≥50%) with moderate Fe loading (10 wt%) were observed to produce more BTEX and fewer heavy fractions (C9+aromatics). To deepen the mechanistic understanding, quantification of polycyclic aromatic hydrocarbons (PAHs) and catalyst coke was further conducted. The co-use of CO2 atmosphere and Fe modification suppressed the appearance of low-, medium-, and high-membered ring PAHs by over 40%, decreased pyrolysis oil toxicity from 42.1 to 12.8 µg/goil TEQ, and transformed coke from "hard" to "soft". Based on the characterization of CO2 adsorption behavior, it was deduced that the introduced CO2 was activated by loaded Fe and reacted in situ with H2 generated during aromatization to expedite H-transfer. Meanwhile, BTEX recondensation was prevented through the Boudouard reactions of CO2 and water-gas reactions between the resulting water and carbon deposits. These synergistically enhanced the production of BTEX and suppressed the formation of heavy species, including PAHs and catalyst coke.

Enhancing levoglucosan production from waste biomass pyrolysis by Fenton pretreatment.

Levoglucosan is served as a significant versatile product to generate high value-added chemicals and pharmaceutical additives. Levoglucosan was predominately produced from pyrolysate of cellulose. However, the direct fast pyrolysis of waste biomass produces a small quantity of levoglucosan in comparison with the theoretical value of cellulose. This study explored Fenton pretreatment as a possible route to enhance levoglucosan yield during the fast pyrolysis of the waste corncob. The experimental results showed that different Fenton pretreated conditions and pyrolytic temperatures played vital roles in the formation of levoglucosan. The levoglucosan yield from fast pyrolysis at 500 °C of corncob pretreated by Fenton reaction of 14 mL/g H2O2 and 16 mM FeSO4 was about 95% higher than that of the untreated corncob. Additionally, Fenton pretreated corncob was capable of obtaining the levoglucosan at a low pyrolytic temperature (300 °C). It was mainly attributed to the effective disrupting of biomass structures and the selective degradation of lignin and hemicellulose during pretreatment. Furthermore, the powerful removal of alkali and alkaline earth metals during Fenton pretreatment was beneficial to increasing the levoglucosan yield. These findings demonstrate that Fenton pretreatment can provide a novel effective method to enhance levoglucosan yield during biomass fast pyrolysis.