Correction: Magnetically recoverable magnetite-reduced graphene oxide as a demulsifier for surfactant stabilized crude oil-in-water emulsion.

[This corrects the article DOI: 10.1371/journal.pone.0232490.].

Review on demulsification techniques for oil/water emulsion: Comparison of recyclable and irretrievable approaches.

Since the establishment of the first global refinery in 1856, crude oil has remained one of the most lucrative natural resources worldwide. However, during the extraction process from reservoirs, crude oil gets contaminated with sediments, water, and other impurities. The presence of pressure, shear forces, and surface-active compounds in crude oil leads to the formation of unwanted oil/water emulsions. These emulsions can take the form of water-in-oil (W/O) emulsions, where water droplets disperse continuously in crude oil, or oil-in-water (O/W) emulsions, where crude oil droplets are suspended in water. To prevent the spread of water and inorganic salts, these emulsions need to be treated and eliminated. In existing literature, different demulsification procedures have shown varying outcomes in effectively treating oil/water emulsions. The observed discrepancies have been attributed to various factors such as temperature, salinity, pH, droplet size, and emulsifier concentrations. It is crucial to identify the most effective demulsification approach for oil/water separation while adhering to environmental regulations and minimizing costs for the petroleum sector. Therefore, this study aims to explore and review recent advancements in two popular demulsification techniques: chemical demulsification and magnetic nanoparticles-based (MNP) demulsification. The advantages and disadvantages of each technique are assessed, with the magnetic approach emerging as the most promising due to its desirable efficiency and compliance with environmental and economic concerns. The findings of this report are expected to have a significant impact on the overall process of separating oil and water, benefiting the oil and gas industry, as well as other relevant sectors in achieving the circular economy.

Magnetically recoverable magnetite-reduced graphene oxide as a demulsifier for surfactant stabilized crude oil-in-water emulsion.

Oily wastewater, especially water-oil emulsion has become serious environmental issue and received global attention. Chemical demulsifiers are widely used to treat oil-water emulsion, but the toxicity, non-recyclable and non-environmental friendly characteristic of chemical demulsifiers had limited their practical application in oil-water separation. Therefore, it is imperative to develop an efficient, simple, eco-friendly and recyclable demulsifiers for breaking up the emulsions from the oily wastewater. In this study, a magnetic demulsifier, magnetite-reduced graphene oxide (M-rGO) nanocomposites were proposed as a recyclable demulsifier to break up the surfactant stabilized crude oil-in-water (O/W) emulsion. M-rGO nanocomposites were prepared via in situ chemical synthesis by using only one type Fe salt and GO solid as precursor at room temperature. The prepared composites were fully characterized by various techniques. The effect of demulsifier dosage and pH of emulsion on demulsification efficiency (ED) has been studied in detailed. The demulsification mechanism was also proposed in this study. Results showed that M-rGO nanocomposites were able to demulsify crude O/W emulsion. The ED reaches 99.48% when 0.050 wt.% of M-rGO nanocomposites were added to crude O/W emulsion (pH = 4). Besides, M-rGO nanocomposites can be recycled up to 7 cycles without showing a significant change in terms of ED. Thus, M-rGO nanocomposite is a promising demulsifier for surfactant stabilized crude O/W emulsion.

Optimization and characterization of magnetite-reduced graphene oxide nanocomposites for demulsification of crude oil in water emulsion.

Oily wastewater from the oil and gas industry negatively affects the environment. Oily wastewater typically exists in the form of an oil-in-water emulsion. Conventional methods to treat oily wastewater have low separation efficiency and long separation time and use large equipment. Therefore, a simple but effective method must be developed to separate oil-in-water emulsions with high separation efficiency and short separation times. Magnetite-reduced graphene oxide (M-RGO) nanocomposites were used as a demulsifier in this work. Magnetite nanoparticles (Fe3O4) were coated on reduced graphene oxide (rGO) nanosheets via an in situ chemical synthesis method. The synthesized M-RGO nanocomposites are environmentally friendly and can be recovered after demulsification by an external magnetic field. M-RGO characterization was performed using X-ray diffraction, Fourier transform infrared spectroscopy, X-ray photoelectron spectroscopy, field emission scanning microscopy, Raman spectroscopy, and vibrating sample magnetometry. Demulsification performance was evaluated in terms of M-RGO dosage, effects of pH, and brine concentration. The demulsification capability of M-RGO was determined based on the residual oil content of the emulsion, which was measured with a UV-vis spectrometer. The response surface method was used to determine the optimum conditions of the input variables. The optimum demulsification efficiency achieved at pH 4 and M-RGO dosage of 29 g L-1 was approximately 96%. This finding demonstrates that M-RGO nanocomposites are potential magnetic demulsifiers for oily wastewater that contains oil-in-water emulsions. Also, the recyclability of this nanocomposite has been tested and the results shown that it is a good recyclable demulsifier.