Versatile Janus Composite Nonwoven Solar Absorbers with Salt Resistance for Efficient Wastewater Purification and Desalination.

Solar steam generation is an efficient way of harvesting solar energy for water purification. Developing a versatile solar absorber with salt resistance and the capability to purify an oil-in-water emulsion is a grand challenge. Herein, a polypropylene (PP) nonwoven fabric-based photothermal absorber is fabricated by the combination of carbon nanotubes (CNTs), polypyrrole (PPy), and a fluorinated hydrophobic coating in a layer-by-layer approach. The specially designed architecture displays a hierarchical microstructure and Janus wetting properties, facilitating solar absorption and heat generation on the evaporation surface, and can effectively prevent salt crystallization. The water layer formed on the superhydrophilic/underwater superoleophobic bottom surface could repel oil droplets and form a channel to advect concentrated salt back into bulk water, which enabled high purity separation of an oil-in-water emulsion and continuous desalinization of seawater without the reduction of the evaporation rate. As a result, the solar absorber can achieve a remarkable evaporation rate of 1.61 kg m-2 h-1 and an energy efficiency of 91.2% under 1 sun irradiation and shows extraordinary performance in the purification of contaminated wastewater (over 99.8% purity). The strategy proposed provides a pathway for developing versatile high-performance solar absorbers for the sustainable treatment of saline water, wastewater, and oil-containing water.

Shish-Kebab-Structured UHMWPE Coating for Efficient and Cost-Effective Oil-Water Separation.

High-performance low-cost superhydrophobic sponges are desired for selective recycling of leaking oils from open water. Herein, an ingenious method is proposed to fabricate an ultrathin superhydrophobic coating layer on a commercial sponge. The coating layer is composed of a shish-kebab-structured porous ultrahigh molecular weight polyethylene (UHMWPE) film that is fabricated from a UHMWPE/xylene solution by shear flow-induced crystallization. A strong relationship between the shish-kebab crystallite morphology and the superwetting performance is confirmed. The UHMWPE coating layer fabricated at a 900 rpm rotation rate possesses a lamellae size of 95.1 nm and a lamellae distance of 27.4 nm, which lead to a high water contact angle of 157° and a low contact angle hysteresis of 4.5°. The UHMWPE layer prepared in 4 min of treatment is thick enough to prevent the intrusion of water even under vacuum and remain superoleophilic. The developed UHMWPE-coated sponge (UCS) exhibited a high absorption capability of 70-191 g/g toward various oils and solvents, which is comparable with the neat melamine sponge. Its excellent compressibility and durability enabled fast recovery of absorbed oil with a high recovery rate (over 85%) by mechanical squeezing. The UCS could be assembled into small devices to selectively collect oil from open water and a water/oil mixture using a pump, which manifests its promising practical applicability. Apart from these extraordinary properties, the approach developed has the lowest material cost and the shortest processing time hitherto.

Highly Durable Superhydrophobic Polymer Foams Fabricated by Extrusion and Supercritical CO2 Foaming for Selective Oil Absorption.

The severe water contamination caused by oil leakage is calling for low-cost and high-performance absorbent materials for selective oil removal. In this study, a scalable green method was proposed to produce polypropylene (PP)/poly(tetrafluoroethylene) (PTFE) composite foams via conventional processing techniques including twin-screw extrusion and supercritical carbon dioxide foaming. To produce the superhydrophobic foam, micro- and nanosized PTFE particles were melt blended with PP and subsequently foamed. Ascribed to the nanofibrillation of microsized PTFE during processing, the fabricated foam exhibited a special highly porous structure with PTFE nanofibrils and nanoparticles uniformly distributed on the pore surfaces within the PP matrix, which resulted in a remarkably high water contact angle of 156.8° and a low contact angle hysteresis of 1.9°. Unlike traditional surface-modified superhydrophobic absorbers, the foams prepared are entirely superhydrophobic, which means that they remain superhydrophobic when being fractured or cut. Moreover, they are highly durable and maintained the superhydrophobicity when subjected to ultrasonication and mechanical sanding. When used in selective oil absorption, the durable foams exhibited excellent absorption efficiency and high stability in repetitive and long-term use. These advantages make the PP/PTFE foam a promising superabsorbent material for water remediation.

Controlling Superwettability by Microstructure and Surface Energy Manipulation on Three-Dimensional Substrates for Versatile Gravity-Driven Oil/Water Separation.

Superwettable materials have gained tremendous attention because of their special wetting abilities. The key to obtaining and tuning superwettability is to precisely control the interfacial microstructures and surface energies of materials. Herein, we propose a novel approach to controlling the superwettability of three-dimensional foams. The surface microstructure was manipulated by the layer-by-layer covalent grafting of multidimensional nanoparticles (e.g., silica, carbon nanotubes, and graphene oxide), and the surface energy was tailored by grafting chemicals with different functional groups. This grafting approach improved the mechanical performance, reduced particle loading, and prevented particle disassociation, thereby increasing the absorption capacity and durability of the functionalized foams. More importantly, superhydrophobic/superoleophilic foams were obtained after heptanol grafting. They showed water contact angles of 153° in air and 158° in oil, an absorption capacity 113 times their weight gain, and a remarkable flux of 32.6 L m-2 s-1 for the separation of oil from water driven by gravity. Polydopamine grafting resulted in superhydrophilic/underwater superoleophobic foams that had an oil contact angle of 152° under water and a high flux of 19.3 L m-2 s-1 for the separation of water from oil. Thus, this study offers not only intelligent materials for versatile oil/water separation but also a profound approach for engineering high-performance superwettable materials.

Comparison between PCL/hydroxyapatite (HA) and PCL/halloysite nanotube (HNT) composite scaffolds prepared by co-extrusion and gas foaming.

In this work, three-dimensional poly(caprolactone) (PCL) tissue engineering scaffolds were prepared by co-extrusion and gas foaming. Biocompatible hydroxyapatite (HA) and halloysite nanotubes (HNT) were added to the polymer matrix to enhance the mechanical properties and bioactivity of the composite scaffolds. The effects of HA and HNT on the rheological behavior, microstructure, and mechanical properties of the composite scaffolds were systematically compared. It was found that the HNT improved viscosity more significantly than HA, and reduced the pore size of scaffolds, while the mechanical performance of PCL/HNT scaffolds was higher than PCL/HA scaffolds with the same filler content. Human mesenchymal stem cells (hMSCs) were used as the cell model to compare the biological properties of two composite scaffolds. The results demonstrated that cells could survive on all scaffolds, and showed a more flourishing living state on the composite scaffolds. The cell differentiation for 5% HA and 1% HNT scaffolds were significantly higher than other scaffolds, while the differentiation of 5% HNT scaffolds was lower than that of 1% HNT scaffolds mainly because of the reduced pore size and pore interconnectivity. Therefore, this study suggested that, with proper filler content and control of microstructure through processing, HNT could be a suitable substitute for HA for bone tissue engineering to reduce the cost and improve mechanical performance.

Electrospinning of unidirectionally and orthogonally aligned thermoplastic polyurethane nanofibers: fiber orientation and cell migration.

Unidirectionally and orthogonally aligned thermoplastic polyurethane (TPU) nanofibers were electrospun using a custom-built electrospinning device. The unidirectionally aligned fibers were collected using two parallel copper plates, and the orthogonally aligned fibers were collected using two orthogonal sets of parallel copper plates with alternate negative connections. Carbon nanotubes (CNT) and polyacrylic acid (PAA) were added to modify the polymer solution. It was found that both CNT and PAA were capable of increasing solution conductivity. The TPU/PAA fiber showed the highest degree of fiber orientation with more than 90% of the fibers having an orientation angle between -10° and 10° for unidirectionally aligned fibers, and for orthogonally aligned fibers, the orientation angle of 50% fibers located between -10° and 10° and 48% fibers located between 80° and 100°. Viability assessment of 3T3 fibroblasts cultured on TPU/PAA fibers suggested that the material was cytocompatible. The cells' orientation and migration direction closely matched the fibers' orientation. The cell migration velocity and distance were both enhanced with the guidance of fibers compared with cells cultured on random fibers and common tissue culture plastic. Controlling cell migration velocity and directionality may provide ways to influence differentiation and gene expression and systems that would allow further exploration of wound repair and metastatic cell behavior.

Thermoplastic polyurethane/hydroxyapatite electrospun scaffolds for bone tissue engineering: effects of polymer properties and particle size.

Thermoplastic polyurethane (TPU)/hydroxyapatite (HA) scaffolds were fabricated via electrospinning. The effects of TPU properties and HA particle size on scaffold physical properties and osteoblast-like cell performance were investigated. It was found that the addition of micro-HA (mHA), which was inlayed in the fiber, decreased the electrospun fiber diameter. On the contrary, nano-HA (nHA), which was either embedded or existed inside of the fiber, increased the fiber diameter for both soft and hard TPUs. The soft TPU had a much lower Young's modulus and higher strain-at-break than the hard TPU. The addition of both mHA and nHA decreased the tensile properties; this decrease was more significant with mHA. The cells on the hard scaffolds actively proliferated and migrated compared to those on the soft scaffolds. On the other hand, cells on the soft scaffolds more effectively induced osteogenesis of human mesenchymal stem cells (hMSCs) than those on the hard scaffolds. In addition, our data suggest that the soft scaffolds with supplementation of nHA further enhanced osteogenesis of hMSCs compared to those without nHA. The soft TPU scaffolds containing nano-HA have the potential to be used in bone tissue engineering applications.