Macroporous Structures of Nb-SnO2 Particles as a Catalyst Support Induce High Porosity and Performance in Polymer Electrolyte Fuel Cell Catalyst Layers.

Macroporous niobium-doped tin oxide (NTO) is introduced as a robust alternative to conventional carbon-based catalyst supports to improve the durability and performance of polymer electrolyte fuel cells (PEFCs). Metal oxides like NTO are more stable than carbon under PEFC operational conditions, but they can compromise gas diffusion and water management because of their denser structures. To address this tradeoff, we synthesized macroporous NTO particles using a flame-assisted spray-drying technique employing poly(methyl methacrylate) as a templating agent. X-ray diffraction analysis and scanning electron microscopy confirmed the preservation of crystallinity and revealed a macroporous morphology with larger pore volumes and diameters than those in flame-made NTO nanoparticles, as revealed by mercury porosimetry. The macroporous NTO particles exhibited enhanced maximum current density and reduced gas diffusion resistance relative to commercial carbon supports. Our findings establish a foundation for integrating macroporous NTO structures into PEFCs to optimize durability and performance.

Oxygen reduction activity of carbon-supported Pt-M (M = V, Ni, Cr, Co, and Fe) alloys prepared by nanocapsule method.

Monodispersed Pt and Pt-M (M = V, Cr, Fe, Co, and Ni) alloy nanoparticles supported on carbon black (denoted as Pt/CB and Pt-M/CB) were prepared by the simultaneous reduction of platinum acetylacetonate and the second metal acetylacetonate within nanocapsules formed in diphenyl ether in the presence of carbon black. For the Pt/CBs, the average Pt diameters measured by scanning transmission electron microscopy (STEM) or X-ray diffraction (XRD) ranged from 2.0 to 2.5 nm, regardless of the catalyst-loading level from 10 to 55 wt % on CB. The alloy composition was found to be well-controlled to the projected value among the supported particles. The activities for the oxygen reduction reaction (ORR) at Nafion-coated catalysts in O2-saturated 0.1 M HClO4 solution were evaluated by using a channel flow electrode (CFE) cell at 30 degrees C. The area-specific ORR activities at Pt-M/CB were found to be 1.3 to 1.8 times higher than that at Pt/CB. The ORR activity increased in the order Pt/CB < Pt-Ni/CB < Pt-Fe/CB < Pt-Co/CB < Pt-V/CB < Pt-Cr/CB.